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  • 630 series programmingABB Oy Distribution Automation

    630 series programmingCourse P264

    ABB Group November 18, 2011 | Slide 1

    630 series configuration training C t tCourse content

    Breaks:Coffee 10:20

    10:30 The purpose of this course

    Learn most common configuration tasks

    - 10:30Lunch 11:45

    - 13:00Coffee 14:20

    Specify and identify the needed hardware

    Lean to use PCM600 tools for IED configuration

    - 14:30

    g

    Learn 630 series programming

    Protection functionProtection function

    Control with interlocking

    Desing a MIMIC picture Desing a MIMIC picture

    Learn other usefull tools in PCM600

    ABB Group November 18, 2011 | Slide 2

  • 630 series introduction630 series introduction

    ABB Group November 18, 2011 | Slide 3

    630 seriesP d t iProduct overview

    Feeder Protection and Control REF630 REF630 is an all-in-one feeder

    t IED f t ti t lmanagement IED for protection, control,measurement and supervision of incoming and outgoing feeders

    Transformer Protection and Control RET630 RET630 is an all-in-one transformer

    management IED for protection, control, measurement and supervision of two-pwinding power transformers and generator-transformer blocks

    Motor Protection and Control REM630 REM630 is an all-in-one motor

    management IED for protection, control, measurement and supervision of medium and and large power asynchronous motorsasynchronous motors

    ABB Group November 18, 2011 | Slide 4

  • 630 series H d iHardware overview

    Power supply module

    Optional I/O modulesMax 2 modules for the 4U half 19 housinghousing

    Analogue input module

    CPM module

    ABB Group November 18, 2011 | Slide 5

    630 seriesC i ti d l

    Detached LHMI interface

    Communication module Ethernet RJ-45 CAT 5 Communication interfaces

    LAN 1:

    100BASE-TX with an RJ-45 connector or

    100BASE-FX (LC-connector)100BASE-FX (LC-connector)

    Serial:

    100BASE-FX (ST-connector) or ( )

    plastic (snap in)

    Time synchronization IRIG-B

    14 binary inputs

    2 groups of 4 inputs, common ground

    2 groups of 3 inputs, common ground

    Adjustable threshold voltage

    ABB Group November 18, 2011 | Slide 6

  • 630 series Bi I/O d lBinary I/O module

    9 output contacts

    3 power output contacts for t i i / t ltripping/control

    6 signal output contacts

    5 i l t t t t 5 signal outputs contacts,normally open

    1 signal output contact,1 signal output contact,changeover

    9 binary inputs

    8 inputs, grouped in 2 (common ground)

    1 i di id l i t 1 individual input

    Adjustable threshold voltage

    ABB Group November 18, 2011 | Slide 7

    630 series P l d lPower supply module Power Supply

    Variant #1 High (pins 1,3) 100 VAC .. 240 VAC 50/60 Hz

    110 VDC .. 250 VDC

    Variant #2 Medium (pins 1 2) Variant #2 Medium (pins 1,2) 48 VDC .. 125 VDC

    Variant #3 Low (pins 2,3)(p , ) Next release

    IRF output for self-supervision signallingp p g g

    9 Output contacts 3 trip outputs with Trip Circuit Supervisionp p p p

    3 power outputs for trip/control

    3 signal output contacts

    Battery voltage supervision (SPVNZBAT)

    ABB Group November 18, 2011 | Slide 8

  • 630 Series A l i t d l f REF630Analog input modules of REF630

    Three options for REF630

    Variant #1: AA IL1, IL2, IL3 and I0, user selectable 1 A

    5 AX101

    or 5 A

    UL1, UL2, UL3, Uo and UL

    Variant #2: AB Variant #2: AB IL1, IL2 and IL3 , user selectable 1 A

    or 5 A

    I l t bl 0 1 A 0 5 A I0, user selectable 0.1 A or 0.5 A

    UL1, UL2, UL3, Uo and UL

    Variant #3: ACX102 Variant #3: AC IL1, IL2, IL3 and I0, user selectable 1 A

    or 5 A

    I l t bl 0 1 A 0 5 A I0, user selectable 0.1 A or 0.5 A

    UL1, UL2, UL3 and Uo

    ABB Group November 18, 2011 | Slide 9

    630 Series A l i t tAnalog input connector

    Removable connectors for easy handling and service

    Used for CT/VT connections Used for CT/VT connections

    5 analog channels / connector

    Integrated short circuit contact for gCT inputs

    Different combinations of CTs/VTs supportedCTs/VTs supported Coded to prevent wrong

    connections

    ABB Group November 18, 2011 | Slide 10

  • ABB Group November 18, 2011 | Slide 11

  • Contents of chapter 3

    3 Programming Basics 3.1 Tools overview

    3.2 Local HMI

    3.3 Control Programming

    3.4 Protection Programming

  • 630 series Programming630 series Programming

    ABB Group November 18, 2011 | Slide 1

    630 series Programming

    ABB Group November 18, 2011 | Slide 2

  • 630 series ProgrammingT l iTools overview

    Application Configuration Tool (ACT) To create / modify relay application

    630 Series relays can be ordered with pre-configuration installed

    Graphical Display Editor (GDE)p p y ( ) Tool is used to create LHMI

    Up to four pages

    ABB Group November 18, 2011 | Slide 3

    630 seriesOth T l il blOther Tools available

    Handled in Operation course scope Hardware Configutation Tool

    Parameter setting Tool (PST)

    Signal Matrix Tool

    Manage signals Manage signals

    GOOSE connections

    Signal Monitoring Tool

    Disturbance Handling Tool

    Event Viewer Tool

    ABB Group November 18, 2011 | Slide 4

  • Local HMI programmingLocal HMI programming

    ABB Group November 18, 2011 | Slide 5

    630 seriesL l HMI iLocal HMI - overview

    Three dedicated LEDs: Ready, Start, Trip

    Graphical LCDDisplay (320 * 240 pixels)

    Multicolor LEDs

    p )

    Open and Close

    ENTER buttonAlarm list button

    5 programmable function keys

    CLEAR button

    Front

    Open and Closebuttons

    ESC button

    MENU buttonCLEAR button

    communicationport

    ESC buttonNavigationbuttons

    AuthorizationAuthorization,LOCAL/REMOTE, HELP

    ABB Group November 18, 2011 | Slide 6

  • 630 seriesSi l Li DiSingle Line Diagram

    Outlook programmed by GDE Status of primary apparatus

    Show selected measurement values

    Control of the objects ACTInputs and output connections Inputs and output connections

    Programmable interlocking schemes for bay and station level interlocking

    Note: ACT programming must be done prior GDE Tool

    ABB Group November 18, 2011 | Slide 7

    630 seriesHMI Al LED P iHMI Alarm LED Programming

    Multicolour LED indications Label texts and behaviour on LCD

    d b PSTmanaged by PST

    Programming capabilities Totally 45 LED function blocks

    15 physical LED on HMI

    three groups (pages) GRP1 3 three groups (pages) GRP1..3

    Multicolour Three separate inputsThree separate inputs

    Red

    Yellow

    G Green

    The source of LED activation Programmed in ACT or SMT

    ABB Group November 18, 2011 | Slide 8

    Programmed in ACT or SMT

  • 630 seriesL l HMI F ti b tt P iLocal HMI Function buttons Programming

    5 programmable function keys

    Two operation modes Menu shortcut

    Programmed in LHMI or PST

    Control mode Control mode

    Need to be programmed in ACT

    Funtion block has separate input for LED indication

    Programmable label texts on LCDg

    ABB Group November 18, 2011 | Slide 10

    630 series M t

    Defined by ACT programmingMeasurements menu

    y p g g Current measurements

    Phase currents

    Residual current (RESCMMXU)

    Positive and negative sequence currents

    (CSMSQI)(CSMSQI)

    Voltage measurements Phase-to-phase/phase voltages Phase-to-phase/phase voltages

    Residual voltage (RESVMMXU)

    Positive and negative sequence voltages

    (VSMSQI)

    Power measurement (PWRMMXU) P, Q, S, power factor

    Energy measurement (EPDMMTR)

    F t Frequency measurement

    ABB Group November 18, 2011 | Slide 11

  • 630 seriesS i i d it iSupervision and monitoring

    Supported by hardware, but action programmed in ACT

    Fuse failure supervision (SEQRFUF)

    Current circuit supervision (CCRDIF)

    Trip circuit supervision (TCSSCBR)p p ( )

    Station battery supervision (SPVNZBAT)

    Circuit breaker condition monitoring (SSCBR) Circuit breaker condition monitoring (SSCBR)

    IED self supervision (INTERRSIG)

    ABB Group November 18, 2011 | Slide 12

    Control ProgrammingControl Programming

    ABB Group November 18, 2011 | Slide 13

  • REF630C t l f tiControl functions

    ABB Group November 18, 2011 | Slide 14

    REF630C t l f ti l DC i t l kiControl functions example DC interlocking

    Interlocking status info

    Power outputs DC control signal

    DC Status feedback

    ABB Group November 18, 2011 | Slide 15

  • REF630C t l f tiControl functions

    QCCBAY Handles the selection of the operator place

    per bayper bay

    GNRLCSWI Switch controller function

    Initializes and supervises all functions to select and operate apparature

    SCILO SCILO Handles interlocking

    ABB Group November 18, 2011 | Slide 16

    REF630C t l f tiControl functions

    DAXCBR (IO CB) Provides position status

    Perform control operations and passes commands to CB

    Provides operation counter

    DAXSWI (IO DC) Provides position status

    Perform control operations

    ABB Group November 18, 2011 | Slide 17

  • Protection ProgrammingProtection Programming

    ABB Group November 18, 2011 | Slide 18

    REF630F ti Bl k SMAIFunction Blocks, SMAI

    SMAI (Signal Matrix to Analog Input)( g g ) Pre-processing inputs signals; RMS, phase

    angle, frequency, harmonics, etc. Used

    other FBs like protection, measurement, etc.

    Defines sampling rate for DFT calculation

    Defaults are 20 and 80 samples/cycle Defaults are 20 and 80 samples/cycle

    Analog channel variables are outputs of SMAI_20 function block Some protection functions needs faster

    sampling rate to fulfil its requirements

    20 and 80 samples per cycle are20 and 80 samples per cycle areavailable

    Makes the link between Analog input and measurement signals in ACT and SMTmeasurement signals in ACT and SMT

    ABB Group November 18, 2011 | Slide 19

  • REF630P t ti f tiProtection functions

    Protection functions must be instantiated into configuration by ACT before those can be accessed from PST or LHMIaccessed from PST or LHMI

    Connections to physical hardware are defined in ACT by using variables

    Analog channel variables are outputs of pre-processing function block Some protection functions needs fasterSome protection functions needs faster

    sampling rate to fulfil its requirements

    20 and 80 samples per cycle are availableavailable

    Pre-processing blocks are connected to hardware analog measurent inputs

    ABB Group November 18, 2011 | Slide 20

    REF630P t ti f ti Thermal capacityProtection functions Thermal capacity

    [1] normal load current

    [2] inrush current[2] inrush current

    [3] minimum fault current area

    [4] settings of relay

    4

    currentcurrent

    ABB Group November 18, 2011 | Slide 21

  • REF630P t ti f tiProtection functions

    Protection functions O/C IEC 61850 IEC 60617 ANSI

    Three-phase non-directional overcurrent, low-set stage

    PHLPTOC 3I> 51P-1overcurrent, low set stage

    Three-phase non-directional overcurrent, high-set stage, 2 instances

    PHHPTOC 3I>> 51P-2

    Three-phase non-directional overcurrent, instantaneous stage

    PHIPTOC 3I>>> 50P/51P

    Three-phase directional overcurrent, low-set stage, 2 instances

    DPHLPDOC 3I> 67-1g ,

    Three-phase directional overcurrent, high-set stage

    DPHHPDOC 3I>> 67-2

    ABB Group November 18, 2011 | Slide 22

    ABB Group November 18, 2011 | Slide 23

  • Contents of chapter 4

    4 Description of the excercises 4.1 Preprosessing

    4.2 Control

    4.3 HMI

    4.4 Protection

    4.5 Measurements and Disturbance recorder

  • PCM600 ProgrammingPCM600 Programming

    ABB Group November 18, 2011 | Slide 1

    630 series ProgrammingP j t d i tiProject description

    Here we make a simple single line diagram configuration with ACT

    C t l Control One Busbar

    One controlable Circuit BreakerO e co t o ab e C cu t ea e

    One controlable DisConnector

    One non controllable (status only) Earthing SwitchSwitch

    Protection OC protectionOC protection

    I>, I>>, Io>, Io>>, Io>>>

    Measurement

    3I, 3U, Io and Uo

    ABB Group November 18, 2011 | Slide 2

  • ProgrammingProgrammingControl

    ABB Group November 18, 2011 | Slide 3

    Control Function BlocksB ildi th MIMICBuilding the MIMIC

    Requires first the functionality in ACT, before the GDE programming

    Objects to add in this training session

    O Ci it b k CB One Circuit breaker CB

    One Disconnector DC

    One Earthing switch ES

    ABB Group November 18, 2011 | Slide 4

  • Apparatus control function blocks

    Circuit Breaker controlCombined with or gate to

    protection TRIP signals

    Feedback as

    A Group signal

    Feedback to SCILOFeedback to SCILOInterlocking rules

    ABB Group November 18, 2011 | Slide 5

    Apparatus control function blocks

    Disconnector

    Similar setup of two other FBs, DC1 and ES

    DAXCBR is replaced by DAXSWI

    ABB Group November 18, 2011 | Slide 6

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  • ACT MeasurementsACT Measurements

    ABB Group November 18, 2011 | Slide 7

    630 series ProgrammingC t M tCurrent Measurements

    Uses the current group signal I3P from 20samp SMAI

    CMMXU

    Three phase currents

    DFT or RMS

    Accuracy 0.5% or 0.002x In (in range 0.01..4.00 x In)

    RESCMMXU

    Residual current Io

    Range output has value 04

    Exceeding set limit setting

    ABB Group November 18, 2011 | Slide 8

  • 630 series ProgrammingC t M tCurrent Measurements

    PST values

    Reporting modes

    Cyclic / Dead band / Integral deadband

    Range output

    ABB Group November 18, 2011 | Slide 9

    630 series ProgrammingV lt M tVoltage Measurements

    Uses the voltage group signal U3P from 20samp SMAI

    VPPMMXU

    Three phase-to-phase voltages

    VPHMMXU

    Three phase- to -ground voltages

    RESVMMXU

    Residual voltage Uog

    RMS and Fundamental

    ABB Group November 18, 2011 | Slide 10

  • 630 seriesP j t d i ti di t b diProject description, disturbance recording

    Max 40 analog and 64 binary signals

    Max 100 recordings. The total recording capacity is depending of number of analog and binary channels and recording timeand recording time.

    Sampling rate 1 kHz (50 Hz network)

    User defined names for inputs are also d i LHMI t li tused in LHMI event list.

    Start and Trip LEDs are controllled by the disturbance recorder.

    Disturbance recorder is a must in the configuration.

    ABB Group November 18, 2011 | Slide 11

    630 seriesU d fi d di t b diUser defined name, disturbance recording

    ABB Group November 18, 2011 | Slide 12

  • 630 seriesP j t d i ti di t b di (DRRDRE)Project description, disturbance recording(DRRDRE)

    1. Pre-trigger time, 0.05 s 3.0 s

    2 2. Fault time lenght can not be set. It is as long as trigger condition is active

    3. Post-trigger time, 0.1 s 10.0 s

    Recording time limit is 0.5 s 8.0 s

    Max lenght for one recording is 11.0 s (3.0 s + 8.0 s)

    ABB Group November 18, 2011 | Slide 13

    630 seriesP j t d i ti di t b diProject description, disturbance recording

    Signal connections and user defined Signal connections and user definednames for inputs and events can be done by using Application Configuration Tool (ACT).

    Parameter Setting Tool (PST) can beParameter Setting Tool (PST) can beused for settings (lenght, auto-indication, Start/Trip LEDs, trigger settings)

    ABB Group November 18, 2011 | Slide 14

  • 630 series ProgrammingP j t i ACT t tProject in ACT, structure summary

    MainApplications First for preprosessing

    Analog measurement channels

    Fixed signals

    Control

    FBs controlling CB, DC

    Interlockings

    Proctection

    Protection FBs

    Measurements

    Measurement FBs

    Disturbance recorder

    ABB Group November 18, 2011 | Slide 15

    Local HMI programming by GDELocal HMI programming by GDE

    ABB Group November 18, 2011 | Slide 16

  • 630 seriesSi l Li DiSingle Line Diagram

    Outlook programmed by GDE Status of primary apparatus

    Show selected measurement values

    Control of the objects ACTInputs and output connections Inputs and output connections

    Programmable interlocking schemes for bay and station level interlocking

    Note: ACT programming must be done prior GDE Tool

    ABB Group November 18, 2011 | Slide 17

    630 seriesSi l Li DiSingle Line Diagram

    Supporting ANSI and IEC symbols

    Up to 4 Display pages Single line diagram

    Measurements

    Selection order can be defined Non selectable is an Indication onlyo se ectab e s a d cat o o y

    ABB Group November 18, 2011 | Slide 18

  • ProgrammingProgrammingBasics overview

    ABB Group November 18, 2011 | Slide 19

    630 series ProgrammingF ti Bl k iFunction Block overview

    1 Connection(s)2 f f

    10 Hardware, analog input channel 2 User defined function block name 3 Function block, selected (red) 4 Mandatory signal (indicated by a red triangle if not

    connected)5 Function block name

    11 User defined signal name

    12 Hardware, binary input channel

    13 Execution order 5 Function block name 6 Function block, locked (red) 7 ANSI symbol 8 Inverted output

    9 H d bi t t h l

    14 Cycle time

    15 Instance number

    16 Inverted input

    17 Signal description note

    ABB Group November 18, 2011 | Slide 20

    9 Hardware, binary output channel 17 Signal description note

  • 630 series ProgrammingC l (T k) ti iCycle (Task) times overview

    3 ms For transformer differential protection and analog signal monitoring. Binary I/O and circuit breaker control supporting the fast protection functions. The task starts on data change given by the analog signal scanningThe task starts on data change given by the analog signal scanning

    5 ms For instantaneous protection functions. Binary I/O and circuit breaker control supporting the fast protection functions. The task starts on data change given by the analog signal scanning

    10 ms For time delayed protection functions, monitoring functions and fast control

    applications like disconnector control. The task is started by the end trigger of the 5 ms task

    100 ms and 200 ms For all other tasks mainly control and supervision functions The task is started periodically by the clock and the end trigger of the 20ms task The task is started periodically by the clock and the end trigger of the 20ms task

    ABB Group November 18, 2011 | Slide 21

    630 series ProgrammingC l (T k) ti iCycle (Task) times overview

    The combination ExecutionOrder, Instance Number ispredefined by ABBp y

    ABB Group November 18, 2011 | Slide 22

  • Few words before exersicesFew words before exersices

    ABB Group November 18, 2011 | Slide 23

    630 seriesSi l Li DiSingle Line Diagram

    To practice and learn the basics of 630 series programming we,

    Know how to setup network connections Know how to setup network connections

    Know the basics of PCM600

    Create a offline project according predefined order code

    Assume that relay was delivered without preconfiguration

    ABB Group November 18, 2011 | Slide 24

  • 630 seriesSi l Li DiSingle Line Diagram

    Simulator SIM600 (or DDS04) is used To simulate line currents and voltages

    Cause unbalance

    Create sequency currents

    Simulate controlable objects Simulate controlable objects

    Indicate IED binary input/output status

    Activate additional BI of IED

    ABB Group November 18, 2011 | Slide 25

    630 seriesM i i kMaximize your work area

    Add pages to Main Application (example Protection) to extend area for Function Bl kBlocks

    ABB Group November 18, 2011 | Slide 26

  • 630 seriesTh R i f l tThe Rear view of relay connectors

    Card slot

    Bi BO1 9

    PSM

    UIRFBinary outputs BO1..9

    BIO4UauxIRF

    BIO3

    AIM

    Current Voltage

    Binary inputs BI1..14

    COM

    ABB Group November 18, 2011 | Slide 27

    a y puts

    630 seriesA l i t tAnalog input connectors

    Order code: SBFNABACBBCZAZNAXB Order code: SBFNABACBBCZAZNAXB

    Channel

    1-IL1

    2-IL22 IL2

    3-IL3

    4-In

    5-

    6-

    7-U1

    8-U2

    9-U3

    10 U10-Un

    ABB Group November 18, 2011 | Slide 28

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  • 630 seriesC i ti d ith Bi I tCommunication card, with Binary Inputs

    X304 1 C f i t 1 4

    HW Channel name in ACT

    Object connected in the sim DDS04 X304-1 Common - for inputs 1-4

    X304-2 Binary input 1 + COM_101; BI1 CB Close X304-3 Binary input 2 + COM_101; BI2 CB Open

    X304 4 Bi i t 3 COM 101 BI3 DC1 Cl

    name in ACT in the sim DDS04

    X304-4 Binary input 3 + COM_101; BI3 DC1 Close X304-5 Binary input 4 + COM_101, BI4 DC1 Open X304-6 Common - for inputs 5-8

    X304 7 Bi i t 5 COM 101 BI5 ES Cl X304-7 Binary input 5 + COM_101; BI5 ES Close X304-8 Binary input 6 + COM_101; BI6 ES Open X304-9 Binary input 7 + COM_101; BI7

    O X304-10 Binary input 8 + COM_101; BI8 X304-11 Common - for inputs 9-11 X304-12 Binary input 9 + COM_101; BI9 X304-13 Binary input 10 + COM_101; BI10 Truck Open /Button 1 X304-14 Binary input 11 + COM_101; BI11 X304-15 Common - for inputs 12-14 X304-16 Binary input 12 + COM_101; BI12 Low pressure /Btn 3 X304-17 Binary input 13 + COM_101; BI13 Spring charged /Btn 4 X304-18 Binary input 14 + COM_101; BI14

    ABB Group November 18, 2011 | Slide 29

    630 seriesP l d ith Bi O t tPowersupply card, with Binary Outputs

    P t t 1 (TCS)

    HW Channel name in ACT

    Object connected in the sim DDS04 Power output 1, (TCS)

    X327-1 - PSM_102; BO1_PO_TCS Circuit Breaker Open X327-2 +

    Power output 2, (TCS)

    name in ACT in the sim DDS04

    X327-3 - PSM_102; BO2_PO_TCS X327-4 +

    Power output 3, (TCS)

    X327 5 PSM 102; BO3 PO TCS X327-5 PSM_102; BO3_PO_TCS X327-6 +

    X327-7 Power output 4, PSM_102; BO4_PO Disconnector 1 Open X327-8

    X327-9 Power output 5, PSM_102; BO5_PO Disconnector 1 Close X327-10

    X327-11 Power output 6, PSM_102; BO6_PO Circuit Breaker Close X327-12X327 12

    X327-13 Signal ouput 1, PSM_102; BO7_SO X327-14

    X327-15 Signal ouput 2, PSM_102; BO8_SO X327-16

    X327-17 Signal ouput 3, PSM_102; BO9_SO X327-18

    ABB Group November 18, 2011 | Slide 30

  • 630 seriesC i ti d ith Bi I tCommunication card, with Binary Inputs

    X304 1 C f i t 1 4

    HW Channel name in ACT

    Object connected in the sim SIM600 X304-1 Common - for inputs 1-4

    X304-2 Binary input 1 + COM_101; BI1 CB Close X304-3 Binary input 2 + COM_101; BI2 CB Open

    X304 4 Bi i t 3 COM 101 BI3 DC1 Cl

    name in ACT in the sim SIM600

    X304-4 Binary input 3 + COM_101; BI3 DC1 Close X304-5 Binary input 4 + COM_101, BI4 DC1 Open X304-6 Common - for inputs 5-8

    X304 7 Bi i t 5 COM 101 BI5 ES Cl X304-7 Binary input 5 + COM_101; BI5 ES Close X304-8 Binary input 6 + COM_101; BI6 ES Open X304-9 Binary input 7 + COM_101; BI7 User button 1

    O X304-10 Binary input 8 + COM_101; BI8 User Button 2 X304-11 Common - for inputs 9-11 X304-12 Binary input 9 + COM_101; BI9 X304-13 Binary input 10 + COM_101; BI10 X304-14 Binary input 11 + COM_101; BI11 X304-15 Common - for inputs 12-14 X304-16 Binary input 12 + COM_101; BI12 X304-17 Binary input 13 + COM_101; BI13 X304-18 Binary input 14 + COM_101; BI14

    ABB Group November 18, 2011 | Slide 31

    630 seriesP l d ith Bi O t tPowersupply card, with Binary Outputs

    P t t 1 (TCS)

    HW Channel name in ACT

    Object connected in the SIM600 Power output 1, (TCS)

    X327-1 - PSM_102; BO1_PO_TCS Circuit Breaker Open X327-2 +

    Power output 2, (TCS)

    name in ACT in the SIM600

    X327-3 - PSM_102; BO2_PO_TCS Circuit Breaker Close X327-4 +

    Power output 3, (TCS)

    X327 5 PSM 102; BO3 PO TCS X327-5 PSM_102; BO3_PO_TCS X327-6 +

    X327-7 Power output 4, PSM_102; BO4_PO Disconnector 1 Open X327-8

    X327-9 Power output 5, PSM_102; BO5_PO Disconnector 1 Close X327-10

    X327-11 Power output 6, PSM_102; BO6_PO X327-12X327 12

    X327-13 Signal ouput 1, PSM_102; BO7_SO X327-14

    X327-15 Signal ouput 2, PSM_102; BO8_SO X327-16

    X327-17 Signal ouput 3, PSM_102; BO9_SO X327-18

    ABB Group November 18, 2011 | Slide 32

  • ABB Group November 18, 2011 | Slide 33

  • Contents of chapter 5

    5 Exercises

  • P264 Relion 630 series EXERCISE

    ABB Oy 1

    Exercise 1 , programming basicsIn this exercise, we will make a simple application to understand the concept of 630 Series programming with ACT. PCM600 v2.4, REF630 v1.1.0

    Start PCM600 and create Plant Structure for IED REF630

    Select offline method, and use the address 192.168.50.20x (If rear connection) Where the x is your number of training place (1..8) Front connection: 192.168.0.254 Select IED order code with following options: SBFNABACBBCZAZNAXB

  • P264 Relion 630 series EXERCISE

    ABB Oy 2

    Start Application Configuration Tool (ACT) for just created REF630: - Select REF630 and right click or from tool menu

    You can close Plant Structure window and open Object Types instead:

    The toolbar can also be be used to open/close needed windows to maximize work area

    The configuration is build up with four Main Applications, application can have additional pages if needed

    Rename MainApp to Signals:- Click on tab and change in properties

    Now, paste Basic IED function blocks (Signal Matrix for Analog Input) - two instances of SMAI_20 to deliver current and voltage measurements

    with sampling rate of 20 times per cycle. (fn 50Hz => 1kHz) - two instances of SMAI_80- FB FXDSIGN to define constants like signal high / low

    There are four ways to do this:

    Menu Insert right click

  • P264 Relion 630 series EXERCISE

    ABB Oy 3

    Or keyboard shortcut

    Then select needed FB

    Drag and Drop method

    =>

  • P264 Relion 630 series EXERCISE

    ABB Oy 4

    Next dialog is asking instance details

    No need to change anything now, because this is the first instance to execute. Name: Change if you want to give a user defined name. Cylce Time: or Exec Order, Instance Number: are fixed for this FB

    When can you change?Compared to logic FBs (like AND gate) ,there are more options to select from

    If the FBs cycle time information is not shown, change tools setting:

    Tools/Options/ACT Preferences/Function Blocks

    The function Blocks grey color indicates, that nothing is connected.

  • P264 Relion 630 series EXERCISE

    ABB Oy 5

    Connect IL1,IL2,IL3 and In to FB input GRP1ILx by

    Right clicking on FBs connection point GRP1L1

    Select now Hardware Channel and Define a User name IL1 for the first channel. All HW channel designation for simulator can be found last page of the training material.

    Now the color is changed to green, which is the correct color

    Now you can try alignment: Place input channel variables in line Format/Alignment/.

  • P264 Relion 630 series EXERCISE

    ABB Oy 6

    Connect the output AI3P to a new variable:

    This group variable includes all phase currents and earth fault current values.Change the Var_1 name to I3P_20s same way as MainApp was changed to Signals earlier. I3P is a combined signal, also called group signal, containing the data from inputs GRP1..GRP1NConnect AI1 output to variable-IL1 and other phase currents in the same way.Connect AI4 to Io variable, as the measure value

    Add second SMAI_20_2 FB and connect voltages in similar way

    Channel reservations used for simulator, can be seen last page.

    SMAI_80 is also needed because we use a FB that requires faster sampling rate. Here thats for the OC high set stage PHHPTOCAdd SMAI_80_1 for current inputs. Note that only group information is provided as output. Give different name for that output I3P_80s

    Static TRUE and FALSE information are provide by adding fixed signal variables , Add FXDSIGN function block and use outputs OFF and ON respectly.Note: The FB color will change to green, when the variables are used first time

    Learn to add comments also, use Insert Text- tool:

  • P264 Relion 630 series EXERCISE

    ABB Oy 7

    The Signals main application is ready, when it looks like below:

    Different PCM600 tools use the saved data: Save (no need to close ACT) and open Signal Matrix Tool, and select Analog Inputs- tab.Here the same information is shown, and could be also added/ changed.

    - Analog Input or Signal name

    Five current inputs on channels 14, CH5 is sensitive EF , not used here CH6 not existing if this hardware variant. Four voltage channels 710

  • P264 Relion 630 series EXERCISE

    ABB Oy 8

    Exercise 2, Control

    The second Main application: Control

    Insert new MainApplication,

    and insert an additional Page on it for disconnector

    Rename MainApp to Control like Signals was done earlier

    Add Bay control FB QCCBAY., and connect inputs to variable FALSE The outputs can be used to indicate the present state if needed.

    Circuit Breaker: Configure SCILO, GNRLCSWI and DAXCBR for control the circuit breaker.DAXCBR:

    - Connect EXE_OP and EXE_CL command outputs to output relays.- POSOPEN and POSCLOSE inputs (red triangle means mandatory)

    to HW BI indicating CBs state.

    SCILO:- interlocking input OPEN_EN : Always allowed -> connect TRUE - CLOSE_EN high when Earthen switch in open position

    GRNLCSWI: - BLOCK and SYNC_INPRO -> FALSE - SYNC_OK -> TRUE

    Add these interconnections between those FBs to change status and commands

  • P264 Relion 630 series EXERCISE

    ABB Oy 9

    Disconnector:Similar one application blocks for DC and ES, where DAXCBR is replaced with DAXSWI.

    Interlocking rule : DC1 can be controlled (OPENED/CLOSED) if CB is open.

    Wire interlocking for: SCILO FB OPEN_EN and CLOSE_EN inputs

    Important:

    There are two options for GRNLCSWI task time, select now the same task time as for following DAXSWI, where 100 is the only option.

    Add similar interconnections as for the CB.

    Add the similar TRUE and FALSE connections, as for CB. Assign to right output relays control commands and Binary inputs as state indications.

  • P264 Relion 630 series EXERCISE

    ABB Oy 10

    Remember to click save awhile and continue for earthen switch control.

    Earth switch:

    Make similar logic for earth switch, but now you can try copy / paste method.The FBs and task times are the same for DC and ES, only HW BIs must be changed. You must select some dummy output relays (suggested BIO_3; BLOCK&BO1_PO) for ES also because there was two connected (BO4 & BO5) for DC, delete dummy ones and Reallocate to correct Binary inputs.

    (Note: If You already copied the CB to paste a DC structure, you might have wrong task time for GNRLCSWI 10ms for CB, 100ms for DC & ES)

  • P264 Relion 630 series EXERCISE

    ABB Oy 11

    Scilo: Interlocking rule, ES can close if CB is open. ES can be open any condition.

    Exercise 3, HMI

    Now its time to make the HMI. Save the work and open GDE tool:

    Drag and drop the CB, DC1 and ES symbols, from Switchgear library Give the names and check Tab Order: CB as primary object to select. ES non selectable == Indication only , then rotate right

    Remember to Link symbols to configuration :

  • P264 Relion 630 series EXERCISE

    ABB Oy 12

    Tip ! You can find used GNRLCSWI: x for each actuators by opening APC tool, navigate to control pages, then select from Plant Structure (under project explorer) REF630/APC/Control/control any GNRLCSWI and highlighting moves to selection corresponding APC sheet.

    Add symbols and junctions from connections library

    Select the Link tool:

    And connect the points, Choose thicker line for bus bar Link Line Width (4)

    Save the work and open Parameter Setting Tool (PST)

  • P264 Relion 630 series EXERCISE

    ABB Oy 13

    Some settings are needed to change for operations with simulator

    Threshold voltage setting for binary inputs according the simulator:

    48V ->SIM600, or 24V -> DDS04

    Close all tools and Write to IED

    Test interlocking logic and verify the correct operations. (REF630 in local mode).

    Try the Work Online button to debug and see object states in ACT.

  • P264 Relion 630 series EXERCISE

    ABB Oy 14

    Exercise 4, Protection

    The third Main application: Protection

    Add two OC stages, and note the higher sampling rate for PHHPTOC.

    and EF protections EF(H / I /L)PTOC.Note: that inst.EF requires also the higher sampling rate. Set User definite name accordingly like Io> ,..

    The operate (TRIP) signals are then used to open the CB, like EXE_OPoutput from control application.

    Combine Operate signals with an or gate.

    When the OR gate is inserted it looks like:

    Right click and select Manage Signals

    Deselect (=hide) extra pins

  • P264 Relion 630 series EXERCISE

    ABB Oy 15

    Now combine DAXCBR EXE_OP output with tripping logic: Output relay shall be controlled only from one (Protection) application, use variable from Control application.

    Tip! If you used CB_open_cmd hardware output already at Control, change the design so that at Control you have corresponding signal.

    TRPPTRC FB

    Note execution order and task times for whole chain.

    Save changes and define settings for protection functions, before downloading to the IED.

    - 3I> 0,8 x p.u., 30s - 3I>> 2,9 x p.u., 0,5s (1) and (2) - Io> 0,4 x p.u., 2,0s - Io>> 0,9 x p.u., 1,0s - Io>>> 1,1 x p.u., 0,8s

    (Per Unit = p.u. For Example. If IED Configuration/Basic IED functions/Analog Inputs/BASEPH 1: 400 A. In case of 3I>: 0.8 * 400 A = 320 A.

    Close tools and Write to IED

    While testing the IED, shall Trip and CB is opened, but you might noticed that Start or Trip LEDs are not turned on,

    Yes they must be programmed too, when programming the fault recorder!

  • P264 Relion 630 series EXERCISE

    ABB Oy 16

    Exercise 5, Measurements

    Make the fourth Main application: Meas_And_Rec Measurement FBs can be found under Monitoring group.

    Add new page for disturbance recorder,Add function block AxRADR for analog and BxRBDR for binary signals Set the names (=labels) for the inputs, by right clicking on the pin.

    A Tip, zoom in.

  • P264 Relion 630 series EXERCISE

    ABB Oy 17

    Connect now variables for, Analog signals: and Digital ones you are interested in

    Before Write to IED command, do also settings:

    For signals:

    Here are binary input settings:

    Set signals 3I> START and Io>START Set LED 1/5 value Start.

    Trigger operation: use input to initialize recording Trigger Level: Trig on 1 Show indication: display event on LHMI Set LED: TRIP l

  • P264 Relion 630 series EXERCISE

    ABB Oy 18

    Turn A1RADR Operation Ch x also On.

    Settings for DRRDRE

    Finally to get indication that disturbance recording made.

  • P264 Relion 630 series EXERCISE

    ABB Oy 19

    LED can be programmed to main application Leds. LED indications are programmed by GRPx_LEDx, where page and LED number is defined. Select input according wanted color Red, Yellow or Green.

    LED functionality must be turned on: \IED Configuration \Local HMI functions \LEDs \LEDGEN Operation: On

  • P264 Relion 630 series EXERCISE

    ABB Oy 20

    Use PST also to define LED labels and behavior:

    S as steady F for flashing

  • P264 Relion 630 series EXERCISE

    ABB Oy 21

    Save and write IED. Test settings: Inject current to activate 3I> but not trip 3I>>. (0,8 < I simulator < 1.2). You should see start signal illuminating. Wait 30 seconds, you should see Trip signal to activate.

    Note ! if you lower the current below activation limit, what happens signals ?? (Are they removed due to over current is active)

    Note ! How would situation change if SequenceType is FollowS?

    Since 3I> or PHLPTOC is not wired to Master Trip, should CB still remain closed.

    Check from REF630 front panel Main menu/events how start and trip signals are indicated.

    Increase current to confirm that tripping works and CB is controlled open state.

  • P264 Relion 630 series EXERCISE

    ABB Oy 22

    Finnish this exercise by adding phase current values into single line diagram:

    Start GDE- tool and insert from Measurands library objects to show selected values on HMI. Update Object Properties to show right information:

    Accuracy, Input Signal (= Link to configuration), Name..

    Close all tools, or ensure that all changes has been saved into PCM db, before Write to IED

    Test protection functionality and download disturbance recording for evaluation.

  • Contents of chapter 6

    6 License update, Exercise

  • P264 Relion 630 series License update exercise

    ABB Oy 1

    Exercise 6 In this exercise we take in use a configuration that does not fit directly to the training IED because the order code is different.

    x Create a project structure and import PCM600 configuration from x C:\COURSE\REF630 configurations\REF630_lic_upd_v_1_1_AIM.pcmi x Right click on IED level, select properties and correct the IP address in

    PCM600o 192.168.50.2xx, (check from the relay if not known).

    Lets compare the hardware used in PCM600 project to IED HW setup.

    x Select Set Technical Key,o Select Technical Key in IED

    x Start Hardware Configuration tool:

    x Click on the Compare Configuration button

    darwinResaltado

  • P264 Relion 630 series License update exercise

    ABB Oy 2

    Configuration is miss-matching, so we need to update.Differencies are marked in red,

    Close now this tool.

  • P264 Relion 630 series License update exercise

    ABB Oy 3

    x Start License Update Toolx Run online wizard and you get finally License change Details

    These are the signals you must reallocate to new hardware:

    x Start the ACT tool x Validate the configuration.

    Now Output window will show a list of errors(red) and warnings(yellow).

    x Double click on the error and the cursor is located on the issue to fix.

  • P264 Relion 630 series License update exercise

    ABB Oy 4

    x Allocate binary input to correct channel, according to the connection drawing on last page or use the following information when reallocating in ACT:

    * All CT and VT channels

    x When there are no more errors, you can select write to IED.

  • P264 Relion 630 series License update exercise

    ABB Oy 5

    Using templates

    This modified configuration can be saved as a base for other feeders, by creating our own REF630 template

    Give a name and description, and next similar feeder, can be added by:

    And there is your new feeder, just update IP address and technical key.

    Other usefull stuff; Manuals under documentation. Manuals are coming with the connectivity package. Technical manual includes the description of all the function blocks.