refrigerator
DESCRIPTION
refrigeratorTRANSCRIPT
-
3-1
3 r
92 o
3.1 o o xxxxxxxx n 11/1
} non n
1. on o 2. 3. o oo o n{on
noo r 0-xxxx-yyyy 0-xxxx-abcd
-
3-2
1) o
o} nn n }o no nono
1. oo n 2. no n oo n }p o (op, LPG) on
3. o/oo o o o n
n
o
p
n
-
3-3
non o d o
nrr }o op r r n rnn on 2) ror/
1. n o oo n o o o - (opo LPG) - n - on n oo
2. oo oo 3. on opn nrn n r, rr }o opo o o (Liquid Nitrogen) n oppo}n
4. j 1. oj/oorj
2. j 2 n j (jj) j (Emergency Generator) or (Synchronize) { Generator ron on
3. oor nj} oo n
-
3-4
3) j 3.1 n
- o 1. jo on }o
2. j n - jo - nn Work Permit
3. n on dn n }o
- onp j (Preventive Maintenance) n}
- o jn odp op p}
- noo 1. roo { r n (Smoke Detector) o (Heat Detector) r (Sprinker) n (Fixed System), (Fire Alarm) }o
2. o ofo 3. or n o
3.2 o 1. r (Boiler Drum) r (Safety Valve) nn
2. o (Interlock) nn nd o oon
3. jon Boiler n
j 1. Interlock } 2. Safety Valve }
-
3-5
3. ro e
4. foo (Boiler) o 5. o norn
3.3
n p onr onoo o o on}p ooon o
1. o 2. 3. n rn jo
no (Storage Tank) jo 1. oo 2. r n } 3. n
o
r p
o
-
3-6
jo 1. } 2. n (Leak Survey) 3. p (Gas Detector)
onnon 1. doon 2. o (Alarm) on
n j 1. n rn (Leak
Survey) 2. nono 3. (Emergency Plan) n
or (Contact Plate Freezer) } no n n Plate o Plate r or n {{ooo 1. Plate 2. nnn j - Plate oj - nno non - { jn
o r IQF onn pon
-
3-7
j - r p (Interlock) o ndrod do
- n no - j
3.4 o/j orj r ro {j rj n rj (Protective Relay) n n rp (Interlock) n n
j 1. or j} n }e
2. o (Visual Check) n ro o }o
oj o j (Emergency Diesel Generator) o no o jjnjon jno ojooj (Generator) n or (Synchronize) ooj (Generator) r p (Interlock) nornn o n }ooo
n N2
N2 SPRAY
r r IQF
-
3-8
Major Hazard 1. n ro FMEA, What If Analysis
2. n n ro Fault Tree, What If Analysis
3. o ro Event Tree Analysis, Fault Tree Analysis
4. o LPG ro Fault Tree Analysis, What If Analysis
5. j/j /o ro Fault Tree Analysis, FMEA
6. / ro Fault Tree Analysis, FMEA
4) ooon oo
- Plant Layout - Process Description Process Flow Diagram - Piping & Instrument Diagram (P&ID) - Interlock Diagram (o) - MSDS - - o o j r
5) nn o o
- o - - -
-
3-9
r on n 1600 /e n 2000 /e
j j 3300 r no 30 KVA } 380 r 3 nj 380 ror 220 rn n n
j (Emergency Diesel Generator) 5 KVA nj 380 r o nr (Synchronize) oooj 2 n j (jn) j (Emergency Diesel Generator) } j 500
o 7 ./.. 10 / o} 500
p o} n } 50 20
n 2 o do} (Close Loop System) 100 n - 25C - 30C 40C on 6 on r 20 / 10
o do} (IQF) 15 n
3 o n 8 1000 (Process Flow Diagram) o }n nro} 2 n on nn n onn nnonn o 1
-
3-10
1
r , n
r
n (-40 c)
(-25 C)
(-40 C)
(-25 C)
-
3-11
o
1. r, 2. 3. n 4. 5. n 6. n 7. oon
1. o} 2. 3. (I.Q.F) 4. j
- Emergency Generator - orj
1. p 2. 3. 4. 5. 6.
1. n ( I.Q.F ) 2. 3. { 4.
-
3-12
5. ( o ) 6. o 7. o 8. n 9. nd r 10. nj 11. j 12. 13. n 14. 15. o 16. Conveyor (on roo) 17. Conveyor (oj) 18. r 19. Evaporative Condensor 20. Liquid Reciever 21. Economizer/Intercooler 22. Low Side Seperator 23. Air Blast Freezer/Cold Room 24. o (Boiling) 25. r (Weight Checker) 26. j
-
3-13
3.2 } n}o
oo 3 (.. 2542) } o } } oonn ono n oo } Major Hazard on ro n}} Major Hazard oon 2 oonon
-
3-14
} o () r 1 2544
}
1. ro,
2. 2.1 o 2.2 o 3.n 4.
5. n
- - nnn
- - o, nn
- on
- nn
- r n
-
AMMONIA
- r
- o
- o
- n
-
- Cold
Burn - n/
- o
- o /
- r 20 ./ 1 .
- pnn
- jn
- jo j}
- jnrjo
- jn - Ammonia
- ro FMEA(1), What If Analysis(1)
-
3-15
} o ( 1) r 1 2544
}
6. n
7. oon
- jp
- - nn
-
- o
- n
- jnjjp
- }
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3-16
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}
1. r, 2. 2.1 o 2.2 2.3 on
3. n 4.
- - nn n n
- - o - n n
- - j - - n , - - r n ,
- r - - - or
- - - - n - r - o - - n
- r
- n - or
- or
- - on
- jnrj
- rnj
- j
- ro Fault Tree Analysis(1), What If Analysis(2)
- nj
-
3-17
} o ( 2) r 1 2544
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5. n IQF
- - n
- rno n
- n -
-
- rj - n
- ro Fault Tree
Analysis(2) What If Analysis(3)
- jn
6. n
- j
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- jnjj/p
- }
7. oon
- - nn n ,
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3-18
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}
8. o}
9.
- n,
-
- n
- nn -
- n - no
- n - nr
- n
- /
- o
- n - o - - r -
- r
- jn
- rj
- j
- jrn 20 ./ . n
- ro Fault Tree Analysis(3) FMEA(2)
- nn - r o o
- Interlock - r}
- ro Event Tree Analysis(1) Fault Tree Analysis(4)
-
3-19
} o () r 1 2544
}
10 IQF
11. j
(Emergency Generator)
- orj
- o
- pn
- jjj o Synchronize
- rj Interlock n n
- /p
- on n
- r
- o/
- r - n - r
- n
- VENDOR
- r
- Interlock 1.
2. Inspection Door d
- ro Fault Tree Analysis(2), What If Analysis(3)
- ro Fault Tree
Analysis(5), FMEA(3) - ro Fault Tree
Analysis(5), FMEA(3)
-
3-20
} o () r 1 2544
}
1. p 2.
- - n - n
-
- oo ( o)
- r}
- n
- o
- o/
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- onr n p
- foo }n} nnpnnnn
- ro Fault Tree Analysis(1), What If Analysis(2)
- jono I.Q.F
- oorjn (PPE)
-
3-21
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3.
- pon o
- og n nrn
- ooo
- ono}
- ro Fault Tree Analysis(2), What If Analysis(3)
- pn} onn
- -nn}nr nn} n
- oo
- rn r
4. - n
- oo
- noo/
- o
- jorjn n o, n
- }n
- ro Fault Tree Analysis(3), FMEA(2)
-
3-22
} o () r 1 2544
}
5. 4.
- }on o
- no (n )
- oo
- r
- / - - o o
- }n
- ro Fault Tree Analysis(5), FMEA(3)
- - n
-
3-23
} o () r 1 2544
}
1. n
(I.Q.F)
2. 3. { 4.
5. (o)
-
- - - j
- o
- nn - r - n
- - - -
- jr (Safety Valve) nnn
- jnr
- jn
- jn jj
- ono
6. o - o
o n
-
- njrjno o
- o o
-
3-24
} o () r 1 2544
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7. o 8. pn 9. nd r
- nn
-
- n}on
- - - o nn}
- j(r) - j - onno
10. nj - }nn
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11. j - n
- - j
12. - n
- - jo oon oonon
13. n - nno
- - jrn }
14.
- nno
- - j
-
3-25
} o () r 1 2544
}
15. o
16. (on roo)
17 (oj)
18 r
- Safety Valven
- nn noo
- nn noo
- nn /on/rn
- o/
- r
- n
-
-
- /
- ono
- n} e
- ro Event Tree Analysis(1) Fault Tree Analysis(4)
- jr
- j}n
- nn}
- SAFETY VALVE }
- ro FMEA(1), What If Analysis(1)
-
3-26
} o () r 1 2544
}
19. Evaporative Condenser
- n
- o
- o
- r FMEA(1) What If Analysis(1)
20. Liquid Receiver
- n
- o
- o/
- r FMEA(1) What If Analysis(1)
21. Economizer/ Intercooler
- n
- o
- o/
- r FMEA(1) What If Analysis(1)
22. Low Side Separator
- n
- o
- o/
- r FMEA(1) What If Analysis(1)
23. Air Blast Freezer Cold Room
- n
- o
- o/
- r FMEA(1) What If Analysis(1)
-
3-27
} o () r 1 2544
}
24 o 25
26 j
- onroj
-
- j
- jp
- o
-
- n }
- ron
- jon HEATER
- rooo
- jj
- }
-
3-28
3.3 n }o o o
} n o noo 2 ooo nonn} Major Hazard o}no nnoo n}o}} Major Hazard
-
3-29
Major Hazard Major Hazard
o }
r ( 1,2)
1. n -
- FMEA - What If Analysis
A/1/1 A/1/2
2. n -
- Fault Tree Analysis - What if Analysis
A/2/1 A/2/2
3. n IQF - n
- Fault Tree Analysis - What if Analysis
A/3/1 A/3/2
4. o}
- n//o
- Fault Tree Analysis - FMEA
A/4/1 A/4/2
5. -
- Event Tree Analysis - Fault Tree Analysis
A/5/1 A/5/2
6.
- pn
- Fault Tree Analysis - What if Analysis
A/3/1 A/3/2
A
7. j - Emergency Generator - orj
- /o
- Fault Tree Analysis - FMEA
A/7/1 A/7/2
-
3-30
Major Hazard Major Hazard
o }
r ( 1,2)
1. p - /n - Fault Tree Analysis - What if Analysis
A/2/1 A/2/2
2. - n
- Fault Tree Analysis - What if Analysis
A/3/1 A/3/2
3. -
- FMEA - What If Analysis - Fault Tree Analysis - FMEA
A/1/1 A/1/2 A/4/1 A/4/2
B
4. - - Fault Tree Analysis - FMEA
A/7/1 A/7/2
1. o - o - Event Tree Analysis - Fault Tree Analysis
A/5/1 A/5/2
C
o 1. r 2. Evaporative Condenser 3. Liquid Receiver 4. Economizer Intercooler 5. Low Side Separator 6. Air Blast Freezer
- - FMEA - What If Analysis - Fault Tree Analysis - FMEA
A/1/1 A/1/2 A/4/1 A/4/2
-
3-31
-
3-32
r no
FMEA
FM
EA (1
)
/
// n ()
o
2 25
44
r
o
o
j
/ /o
r
1. EV
APOR
ATIV
E CO
NDEN
SER
- n
- n
- nn
- r
- n
- n
- n
- o
nn
- r
ono o
n
on
n
- n
o
- r
ono
n
-
n
n
(n)
o
- j
r
- Sa
fety V
alve n
n Wa
ter Ba
sin o
- jn
nn
- (L
eak
Surve
y) -
WA
TER B
ASIN
- j
-
Safet
y Valv
e Ev
aporat
ive Co
ndense
r
nn W
ater B
asin
3 3 2
2 3 2
6 9 4
2 (
2)
3 (
1)
(
1)
2 (
2)
-
3-33
r no
FMEA
FM
EA (1
)
/
// n () o
2 25
44
r
o
o
j
/ /o
r
2. LIQ
UID R
ECIEV
ER
3. Ec
onomi
zer /
Interc
ooler
- n F
LANG
E
- r
(SAFE
TY VA
LVE)
n
-
n
- n
- n
- orn
r
- nr
( Safet
y) Va
lve
n
- r
(Le
vel Se
nsor)
- r (I
nterlo
ck)
n
- n
o
- o
- LIQ
UID
RECIE
VER n
noo
Recie
ver
- n
Low S
ide Se
parato
r o
onn
o
- j
n
nn
n on
FLAN
GE
-
-
r
(FUNC
TION T
EST
SAFE
TY)
- j
r
(Le
vel Se
nsor)
rp
( Inter
lock)
3 3 3
3
3 1
9
9 3
3 (
1)
(
1)
3 (
1)
(
1)
2 (
1)
(
1)
-
3-34
r no F
MEA
/
// n ()
o
2 25
44
r
o
o
j
/ /o
r
4. Lo
w Side
Seper
ator
- r
(Safet
y Valv
e) n
- A
uto
n
- orn
r
- nr
(Safet
y Valv
e)
- r
(Leve
l Sen
sor) n
- r
(Inter
lock) n
-
noo
ECON
OMIZE
R
o
-
on
-
(Fu
nction
Test)
Safety
Valve
}
- j
(PM
)
Level
Sen
sor In
terloc
k o
3 3
3 1
9
3
3 (
1)
(
1)
2 (
2)
-
3-35
r no
FMEA
FMEA
(1)
/
// n ()
o
2 25
44
r
o
o
j
/ /o
r
-
Safety
Valve
n
-
Pump
n
- o Va
lve n
Va
lve
- Set
ting r
- n
on
-
no o
Separa
tor
- onn
-
-
Sa
fety V
alve }
- j
Pu
mp
-
St
andby
Pump
3
3
1
1
3
3
2 (
2)
2
(
2)
-
3-36
r no
FMEA
FMEA
(1)
/
//
n ()
o
2 25
44
r
o
o
j
/ /o
r
5. Com
presso
r -
Lube
Oil Pu
mp Tr
ip -
Comp
ressor
Trip
- Saf
ety Va
lve n
- n
- r
- n
- orn
r
- nr
- Co
mpres
sor no
- /
o
- no
- on
- no
- on
-
o C
ompre
ssor
- j
Lube
Oil
- St
and By
Co
mpres
sor
- St
and By
Co
mpres
sor
-
r
(Funct
ions T
est Sa
fety
Valve
)
3 3
3
1 1
1
3 3
3
2 (
2)
2
(
2)
2
(
2)
-
3-37
r no
FMEA
FMEA
(1)
/
//
n () o
2 25
44
r
o
o
j
/ /o
r
6 Air
Blast
Freez
er/Co
ld Ro
om
- n Fl
ange
- n
- n
- r (
Contr
ol Va
lve)
n
- n
- n
- n
- n
-
/
- r
- r
(Co
ntrol
Valve
)
- n
-
- n
o/
- onn
}
o
r
- onn
}
- j
n - (L
eak Su
rvey)
}
- Se
nsor
Alarm
n
- j
Senso
r - (L
eak Su
rvey)
- jr
- j
Contr
ol Va
lve
- Al
arm o
nno
4 4 3
3
1 2 1 1
4 8 3 3
2 (
2)
3
(
1)
(
2)
2
(
2)
2 (
2)
-
3-38
r no
What
If Anal
ysis
What
If (1)
/
/
//
n ()
o
1 25
44
W
hat If
j
o
r
1. o
E
vapora
tive C
ondens
or n
2. o
Evapo
rative
Cond
ensor
n
- r
ono
- noo
r
- / R
ecieve
r o
Safety
Valve
n
Water
Basin
- n
o
- j
r
- jn
nn
-
-
Water
Basin
- nnn
-
- SC
BA
-
Water
Basin
3 3
3 3
9 9
3 (
1)
(
1)
3
(
1)
(
1)
-
3-39
r no
What
If Anal
ysis
What
If (1)
/
/
// n () o
1 25
44
W
hat If
j
o
r
3. on
4. on
/ Flan
ge
Liquid
Recie
ver
- rono
- o
on
- r
no
- n
o
- o
- j
- ro
Lo
w Pres
sure
- jn
nn
-
- nnn
-
-
-
SCBA
3 3
1 3
3 9
2 (
2)
3
(
1)
(
1)
-
3-40
r no W
hat If
Analy
sis
Wh
at If(1
) /
/
//
n () o
1
2544
W
hat If
j
o
r
5. o
Safet
y Va
lve Li
quid R
ecieve
r n
- L
iquid
Recie
ver
n
no o R
ecieve
r
- on
/
- r
(F
unctio
n Test
Saf
ety Va
lve
3
1 3
2 (
2)
6. o
Econo
mizer
/Inter
cooler
n
- n L
ow
Side S
eperat
or oon
no
r
- j
Level
Senso
r I
nterlo
ck
3 1
3 2
(
2)
7. o
Safet
y Va
lve E
conom
izer/
Interc
ooler
n
-
noo
Econo
mizer
o
-
(Func
tion
Test )
Safet
y Valv
e }
3
1 3
2 (
2)
-
3-41
r no
What
If Anal
ysis
What
If (1)
/
/
//
n ()
o
1
2544
W
hat If
j
o
r
8. o
Lo
w Sid
e Sepe
rator n
9. o
Safet
y Va
lve L
ow Si
de Sep
erator
n
-
on
or
-
no
o S
eperat
or
- j
Level
Senso
r In
terloc
k
o
- r
(F
unctio
n Test
Saf
ety V
alve) }
3
3
1
1
3
3
2 (
2)
2
(
2)
-
3-42
r no W
hat If
Analy
sis
What
If (1)
/
/
//
n () . o
1 25
44
W
hat If
j
o
r
10. o P
ump
Lo
w Side
Seper
ator
n
11
o Lu
be Oil
Pump
Co
mpres
sor
Trip
12. o
Comp
ressor
Trip
- onn
or
- r
no
- no
- on
- no
- on
- j{
-
{
- j
Lube
Oil
- r
- r
3 3 3
1 1 1
3 3 3
2 (
2)
2
(
2)
2
(
2)
-
3-43
r no
What
If Anal
ysis
W
hat If
(1)
/
/
//
n ()
o
1 25
44
W
hat If
j
o
r
13. o Sa
fety n
14. on / F
lange
Seal r
15. on
o
o
r
,
- n
-
- r
-
odn
- r
(F
unctio
n Test
Safet
y Va
lve)
- jn
-
(Leak
Surve
y) -
Alarm
- j
-
-
- SC
BA
- A l
arm o
oon
o
3
4
4
1
1
2
3
4
8
2 (
2)
2
(
2)
3
(
1)
(
1)
-
3-44
r no
What
If Anal
ysis
What
If (1)
/
/
//
n ()
o
1 25
44
W
hat If
j
o
r
16. o
on
17.
o Co
ntrol
Valve
on
- on
r
- on
r
- jr
- j
Contr
ol Va
lve
- -
3 3
1 1
3 3
2 (
2)
2
(
2)
-
3-45
G1
P1 F1 B A1
n
L.P.G 85
.9 Kg
PRES
SURE
G
AU
GE
PRES
SUR
E R
EGU
LATO
R
SAFE
TY
VA
LVE
STO
P V
ALV
E
A1
A1
A1
A1
A1 B
BB
BB
F1
G1
G1
BB
G1
G1
BB
G1
G1
BB
G1
G1
BB
G1
G1
BB
G1
G1
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G1
G1
BB
G1
G1
BB
G1
G1
BB
G1
G1
BB
P1
B
B
BB
P1
BP1
B
Rev
. 0
1
25
45
2
-
3-46
L
PG
LPG
/
/
-
3-47
rno F
AULT
TREE
ANAL
YSIS
Fa
ult Tr
ee (1)
/ /
/ /
n
o
rrnoo
3
2544 2
n
or
noo
j
o
r
1 n
o
2 n
p
3 o
op
4 n/ on
n
- r
-
po
LP
G -
5
-
n/ onn
-
-
joo
- p
-
p
3 4
12 4
(
2)
(
3)
-
3-48
rno W
HAT I
F ANA
LYSIS
What
If (2)
/ /
/ /
n
o
3
2544
WHAT
IF
j
o
r
- oo
- on/on
n
- odn
po
o
o
- po
- p
o
- po
o
-
-
5 .
-
-
jo/o
-
- p
(Press
ure Re
gulato
r) }
-
-
o o
/n/
3 3 3
4 4 4
12 12 12
4 (
2)
(
3)
4 (
2)
(
3)
4 (
2)
(
3)
-
3-49
Fa
ult
Tree
I
QF
EX
HA
US
T F
AN
EX
HAU
ST F
AN
Ins
pect
ion
Doo
r
Insp
ect
ion
Do
or
Lim
it S
wit
ch
INTE
RLO
CK
-
3-50
rno F
AULT
TREE
ANAL
YSIS
Fa
ult Tr
ee (2)
/
/ n IQ
F
o
rrnoo
n 3
..44
A/3/1
or
noo
j
o
r
1. Ins
pectio
n Door
dn
Interl
ock n T
rip Li
ne
Ni
trogen
o
2.
Exhau
st Fan
Va
cuum noo
o
o
3. n
Exhau
st Fan
-
n
n}
-
Di
rect C
ontact
-
Int
erlock
Trip
Exhau
st Fan
}
- V
acuum
Low A
larm
Signal
n E
xhaust
Fan
( E
merge
ncy Tr
ip)
- O
xygen
Low
Alarm
Sig
nal
- o
2 4
8 3
(
3)
(
4)
-
3-51
r
no W
HAT I
F ANA
LYSIS
What I
f (3)
/
/
// n I
QF
o
3
2544
W
HAT I
F
j
o
r
1. o
In
spectio
n Door
d
n Int
erlock
n T
rip Li
ne Nit
rogen
2. o
Exhau
st Fan
Va
cuum
oo
- n
- /
- n
- /
-
Di
rect C
ontact
o
d In
spectio
n door
no
-
Interl
ock Tr
ip Ex
haust
Fan o
o
Exhau
st Fan
-
Di
rect C
ontact
o
}
-
Interl
ock Tr
ip Ex
haust
Fan o
o
Exhau
st Fan
Trip
V
acuum
oo
-
Vacuu
m Lo
w Ala
rm
Signal
E
merge
ncy Tr
ip Sig
nal n E
xhaust
-
Oxyge
n Low
Alarm
- on
o
2
2
4
4
8
8
3 (
3)
(
4)
3
(
3)
(
4)
-
3-52
rno W
HAT I
F ANA
LYSIS
What
If (3)
/ / /
/ n I
QF
. o
3 25
44
What I
f
j
o
r
3. on
Outlet
Exhau
st
- n
- /
-
Direct
Conta
ct o
nno}
-
Int
erlock
Trip
Exhau
st Fan
oo E
xhaust
Fan
Trip V
acuum
oo
2
4
8
3 (
3)
(
4)
-
3-53
PS
V
PG
LG
Po
tab
leW
ate
r
Wa
ter
Ba
sin
LA
02
LT
PS
V
LG
To
Pro
cess
Am
mo
nia
Ta
nk
PG
LA
01
LT
Ta
nk
Lorr
y
Ta
nk
Lorr
y
N
M
HS
02
N
M
HS
01
Ta
nk
Lorr
y
Ve
nt
Ve
nt
PG
=
P
ress
ue
Gau
ge
LA
=
Leve
l A
larm
LT
=
Leve
l T
ran
smit
ter
M
=
M
otor
PS
V
=
Pre
ssu
re S
afet
y V
alve
PG
=
P
ress
ure
Gau
ge
3
Rev.
0
1
25
45
-
3-54
Ven
t
(
Basi
n)
(Sa
fety
Val
ve)
/
/
/
n//o
o}
-
3-55
r no
Fault
Tree
Analy
sis
Fault
Tree
(3)
/
/
// o}
o
rrnoo
n
/
/o
1 2
545 ( 3
or
noo
j
o
r
- n/
n
- n
- no
/
-
/,n
- orjn
n o, n
,
- no
n o
3 2
6 2
(
5)
-
n/
-
4
- o
on
- o
3 3
9 3
(
4)
(
5)
- ono
nnn
- onn
o
nn
o
3 2
6 2
(
5)
-
3-56
r no
Fault
Tree
Analy
sis
Fault
Tree
(3)
/
/
// o}
o
rrnoo
1
2
545
( 3)
or
noo
j
o
r
-
o
1. nn
Vent
2. {o
2 ro
r
(Sa
fety V
alve) dn
(Ba
sin) o
- n
- no
/
-
- orjn
n o
-
4
- o
n
-
-
n (W
ater B
asin)
r
3 3
9 3
(
4)
(
5)
- nn
-
jn/on
on
-
1 4
4 2
(
5)
- o on
nnn
- onn
on
no
- 1
4 4
2 (
5)
-
3-57
r no
Fault
Tree
Analy
sis
Fault
Tree
(3)
/
/
// o}
o
rrnoo
1
2
545
( 3)
or
noo
j
o
r
-
non
- n
}n
- jn/on
o
n
- n/
n n
-
1 4
4 2
(
5)
- /
- n
}n/
/ o
- jo
no
n
-
1 4
4 2
(
5)
-
3-58
r no
FME
A
FMEA
(2)
/
/
// n//o
o
3
1
2
545
r/
o
o
j
/
o
r
Tank
Car
n/
/
-
no
- n
o n o,
3 3
9 3
(
4)
(
5)
n
on
nnn
-
- o
n
-
o PP
E on
n o
3 2
6 2
(
6)
n/on
/n
- }
n
- jn
/onon
3 1
3 2
(
5)
{
(Se
al)
-
n
- j{
o}
no
3 2
6 2
(
5)
n
/
-
n
- j
o
3
2 6
2 (
5)
-
3-59
r no
FME
A
FM
EA (2
) /
/
// n//o
o
3
1
2
545
r/
o
o
j
/
o
r
r
nno
n
- nno
- on
rjn
- j
rn
3 3
9 3
(
4)
(
5)
r
nno
n
- nno
- j
r
3 2
6 2
(
5)
r
nd
- n
- r
- orn
do
- j
r
3 3
9 3
(
4)
(
5)
n (W
ater B
asin)
o
- n
o
-
noo
-
noo
1 3
3 2
(
5)
rr (
Vapor
izer)
/n
- n
o - n
-
(Leak
Su
rvey)
no
2 1
2 1
-
3-60
EVEN
T TR
EE A
NALY
SIS
Mak
e up
val
ve(B
)
Low
Leve
lAl
arm
(C)
Low-L
owTr
ip (E
)Op
erator
(D)
(A
)
nd
d
yes
yes
Unit
shut
down
n
Boiler
Unit
Shut
down
n
Boiler
yes
yes
no no
no
no
-
3-61
o
n
no
Boile
r sh
utdo
wn
Boiler
rn
EVEN
T TR
EE A
NALY
SIS
rn
Fuel
val
ve
(B)
'H' A
larm
(C)
'HH'
Alar
m Em
erge
ncy
trip
(E)
Oper
ator
(D)
(A)
yes
yes
safe
ty v
alve
Boile
r Sh
utdo
wn
Safe
ty v
alve
yesye
s
no no
no
no
Safe
ty V
alve
Blow (E
)
Boiler
noyes
noyes
-
3-62
rno E
vent T
ree An
alysis
Even
t Tree
(1)
/ /
/ /
o
3
2544
r
o
/
on
j
o
r
1. MA
KE UP
VALV
E nd
LEVE
L LOW
ALAR
M no
LOW y LO
W AL
ARM,
TRIP
BOILE
R 2.
MAKE
UP VA
LVE nd
LEVE
L LOW
ALAR
M no
LOW-
LOW
EM
ERGE
NCY T
RIP n
- o
- n
- no
- n
- MA
NUAL
OPEN
r
S
AFET
Y VA
LVE }
r
-
- j
INTE
RLOC
K CON
TROL
1. (L
EVEL
) 2.
(PRES
SURE
) - j
INTE
RLOC
K EM
ERGE
NCY T
RIP
1. (L
EVEL
) 2.
(PRES
SURE
) 3.
(FLA
ME
FAILU
RE)
2
3
1
1
2
3
1
2 (
7)
-
3-63
rno E
vent T
ree An
alysis
Even
t Tree
(1)
/ /
/ /
o
3
2544
r
o
/
on
j
o
r
3. Ma
ke Up
Valve
nd
n
Low A
larm
n
Lo
w-Lo
w Trip
4.
Low A
larm
L
ow-
Low
Emerg
ency T
rip n
5.
High
Alarm
n Op
erator
n
H
ighy H
igh Al
arm
6.
High
Alarm
nn
Safety
Va
lve B
low
- o
- on
- noo
o
on
- o
o
n
n
S
AFET
Y VA
LVE
- j
r
- j
r
- j
r
-
o
-
o
or
-
- -
-
2
2 2
2
1
1 1
1
2
2 2
2
1
1 1
1
-
3-64
rno E
vent T
ree An
alysis
Even
t Tree
(1)
/ /
/ /
o
3
2544
r
o
/
on
j
o
r
7.
High
Alarm
n
nn
Emerg
ency T
rip
Sa
fety V
alve B
low
8.
Contr
ol Va
lve
n
tHu Ala
rm n t
HHu Al
arm/
Emerg
ency T
rip
- o
/
- oo
n
- -
- j
r
(Inter
lock)
- r
(T
est Sa
fety
Valve
) }
- j
r
(Inter
lock)
-
o
- j
nr
o
3 2
4 4
12 8
4 (
5)
(
7)
1 (
5)
(
7)
-
3-65
rno E
vent T
ree An
alysis
Even
t Tree
(1)
/ /
/ /
o
3
2544
r
o
/ on
j
o
r
9.
Contr
ol Va
lve n
n
tHHu Al
arm / T
rip n
n Saf
ety Va
lve
10. C
ontrol
Va
lve n
tHu Al
arm n
no
Em
ergenc
y Trip
Sa
fety V
alve n Blo
w
- r
(S
AFET
Y VA
LVE)
- o
- j
Int
erlock
-
-
- j
Interl
ock
-
n
- j
nro
2
3
1
4
2
12
1
4 (
5)
(
7)
-
3-66
Boiler
Seco
ndar
y bu
rno
Leve
Co
ntr
ol
Val
ve
Low
Trip
Co
ntr
ol
Val
ve
Safe
ty V
alve
B
low
Pre
ssu
re"H
H"
Tri
p
(F
lam
e F
ailu
re)
Inte
rlo
ck F
lam
eFa
ilure
T
rip L
ine
-
3-67
r no F
ault T
ree An
alysis
Fa
ult Tr
ee (4)
/ /
/ /
o
rrnoo
3
25
44
or
noo
j
o
r
1. Le
vel Co
ntrol
In
terloc
k Lo
w Trip
n
2. n
E
merge
ncy Pr
essure
tHu
Trip n
Safety
Valve
n Blo
w 3. (
Flame
Failu
re )
Interl
ock d
Line
n
- Bo
iler
- /
Manua
l Open
T
est
Safety
Valve
r
- j
Interl
ock
Contr
ol 1.
Level
2.
Pressu
re - j
Emerg
ency T
rip
Interl
ock
1. Le
vel
2. Pre
ssure
3. Fla
me
4. P
ressur
e Safe
ty Valv
e
3 4
12 4
(
5)
(
7)
-
3-68
j
o
4 j
Rev
. 0
1
2545
-
3-69
Em
erg
en
cy D
iese
lg
ener
ato
r O
ut
of
syn
chro
niz
e
o/j
Em
erg
en
cy D
ise
lG
en
era
tor
Ele
ctri
cal
fau
lt
b
reak
er
E
me
rge
ncy
Die
sel
gen
era
tor
Inte
rlo
ck
Faul
t
/oj
-
3-70
rno F
ault T
ree An
alysis
F
ault T
ree (5
) / /
/ /
j
o
rrnoo
/ oj
3 25
44
or
noo
j
o
r
1.
Diesel
oo
Em
ergenc
y Dies
el Ge
nerato
r 2.
Diese
l Ge
nerato
r
Break
er
jn
3. Ele
ctrica
l Faul
t j
jn
- o
- r/
-
Diesel
Gener
ator
r/
- ooj
rj
- r
- /
-
- r
Break
er
j 2 n
- o
rj
oj
- no
no
r
-
j
B
reaker
noj
2 nor
- j
oj}
{rrj
j
(Prot
ection
Syste
m)
on rj
rp
2 2 2
4 3 4
8 6 8
3 (
6)
(
8)
2 (
8)
3 (
6)
(
8)
-
3-71
rno F
MEA
FMEA
(3)
/ /
/ /
j
o
4 j
3 25
44
r/
o
o
j
/
/o
r
- j
1. o
2. oj (
Motor
Contr
ol Ce
nter :
MCC)
3. rr
-
rj
n
- Inte
rlock/
Protec
tion
Syste
m n
- ooj
(Switch
Gear
Room
) rj
- r
- n
-
o
o
rj
-
jj
}
{r
j n
r
rp
2 4
8 3
(
6)
(
8)
-
3-72
rno F
MEA
FMEA
(3)
/ /
/ /
j
o
4 j
3 25
44
r/
o
o
j
//o
r
Emerg
ency D
iesel G
enerat
or
o Em
ergenc
y Die
sel Ge
nerato
r Ou
t Of S
ynchro
nize
Interl
ock n
B
reaker
j
n
Diesel
Ge
nerato
r
- o
on
- r
-
- j
- oo
n
o n
r
-
nj
o
r
j
2 n
-
r rp }
2 2
4 3
8 6
3 (
6)
(
8)
2 (
6)
(
8)
-
3-73
3.4
o 4 3 o oooo non
o no noo o
3 oo }
2 3 4
oo o nooo
-
3-74
(
)
1 n
i
n (
)
r
j
o}r
//
o
o
1. 2. 3. 4.
nnn
,
o
n
PM n
(WAT
ER BA
SIN)
-
- S
CBA o 2
.
o
.
o
1-30 ..45
1-15 ..45
1-15 ..45
1-30 ..45
1-3
0 ..45
. n 1
. i
. i
.
.
-
3-75
(
)
2 n
i
n
(
)
r
j
o}r
//
o
o
1
2 3.
j
n/
on
n
j
wow
o
2
oo 1
2
1-15 .. 4
5
1-3
1 .. 4
5
1-31 .. 4
5
oi
oi
oi
-
3-76
()
3 n
i
n
IQF (n)
r nn
j
nn =
0
//
o
o
1. 2. 3.
Si
gnal V
acuum
Low A
larm
d
n
vO
xygen
Low A
larmw
oo
1
1
1
1 ..y
31 .
. 45
1 ..y3
1 .. 4
5
1 ..y3
1 .. 4
5
oi
oi
oi
-
3-77
()
4 n i
o} (
n/)
r j
j
j 3
1 .. 4
5
//
o
o
1.
no
n
o
.
o
1 y
15 .
. 45
.
2. onooo
noo
. o
1 y
15 .
. 45
.
3. no
.
o
1 y
15 .
. 45
.
4. o
- onon
-
1 1 y
30 .
. 45
o
5. rn (W
ater B
asin)
1 15 y 28
.. 45
oi
6. j
- n
- on
-
1 1 y 1
5 .. 4
5 oi
7.
(Leak
Surve
y) n
r
n
2 11 y 31
.. 45
oi
-
3-78
( )
5 n
i
(o
)
r
j
no = r
/
/
o
o
1.
2. 3
o
o
j
- r
1. /
2. /
3. (E
merge
ncy Tr
ip)
- n
-
- Fla
me De
tector
j
nr
o
1
1
1
1 y 30 .
.45
1 y 30 .
.45
1 y
30 .
.45
oi
oi
oi
-
3-79
( )
6 n
i
j
(/o)
r
/o j
j
n/o =
r
/
/
o
o
1. j
e (Ye
arly I
nspect
ion)
- MC
C (Mo
tor Co
ntrol
Cente
r) - o
- rjj
- j (S
witch
Yard)
- rpjj
j
1 y 15 .
. 45
oi
-
3-80
( )
1 n i
n ()
r j
j
= r
}
o
o
r
o
o
1.
- n
-
Water
Basin
oo
- n
-
Water
Basin
- oo
o
2.
-
-
.
o
-
-
o
.
3. r
SCBA
.
o
oo S
CBA
- oo
.
-
3-81
(
)
2 n
i
n
()
r j
j
o}r
}
o
o
r
o
o
1
2.
j
-
Motor
Ev
aporat
or Co
ndense
r - nnn
-
Evapo
rator
Conde
nser
- Le
vel Se
nsor I
nterlo
ck -
Low S
ide Se
perato
r Pum
p -
Lube
Oil Co
mpres
sor
- NH
3 Sens
or -
Motor
o
Fu
nction
Test S
afety
Valve
1
2
oo
rn
d
Safet
y Valv
e
r
joo
Safety
Valve
d
nn
7 ./
.
oi
-
3-82
(
)
2 n
i
n ()
r j
j
o}r
}
o
o
r
o
o
3
(Leak
Surve
y) - nn
- r
-
-
2
no
oi
-
3-83
( )
3 n
i
n
r
j
j
= r
}
o
o
r
o
o
1. n
/onn
oon
- n
- on
- n
- oo
o
2.
(Hot
Work)
oon
-
o
-
3-84
( )
3 n
i
n
(
)
r
j
1
00%
}
o
o
r
o
o
3.
LPG
o A
L
PG
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3
3. }
4. nn
52
C
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< 2
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3-85
( )
4 n
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(IQ
F)
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j
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r
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o
o
r
o
1.
- Int
erlock
vVacu
um Lo
ww - p
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w Alar
m Sig
nal O
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Sensor
oo
- oo
o
2.
Inter
lock T
rip
Ins
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n Door
d}
PM
3 r
rp
o
-
3-86
( )
5 n i
o} (
n/)
r jn//o
j
=
r
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o
o
r
o
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1. no
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r
no
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2. o
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ooo
o
.
3.
-
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o
o
-
3-87
( )
5 n i
o} (
n/)
r jn//o
j
=
r
}
o
o
r
o
o
4. j
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-
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asin
1 - oo
r
- rn
oo
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5.
- n/on
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- {m
-
-
. o
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r
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n
nno
-
3-88
()
6 n i
o} (n/
)
r
j
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}
o
o
r
o
o
1.
r
n
r
n
n
oi
2. orjn
nrj
non
-
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-
nrj
n
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-
3-89
( )
7 n i
(o
)
r j
j
o = r
}
o
o
r
o
o
1.
o
1 -
-
o
o
2. j
- r/
/Emerg
ency T
rip
-
-
- Fla
me De
tector
- r
(Safet
y Valv
e)
2 - r
-
r
jn
oo
o
-
3-90
( )
7 n i
(o)
r
j
o}r
}
o
o
r
o
3.
r
o M
anual B
low
1 r
o
r
Manua
l Safe
ty Va
lve
o
Va
lve
Valve
ond
Blow S
team on
o
oor
4. oe
3 - ro
1.
2. r
3.
o,
4. r
1. o
2.
3.
- ro
o
oi
-
3-91
( )
8 n
i
j (/o)
r j
/oj
j
rj
100%
}
o
o
r
o
o
1.
je (Y
early I
nspect
ion)
- j
- r
j 3
-
j
e
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n
oi
-
3-92
()
8 n
j (/o)
r n/o
j
/oo}r
}
o
o
r
o
o
2. 3.
I
nterlo
ck
j
1.
Synch
ronize
j
Diesel
Gener
ator
2. joj (E
lectric
al Pro
tectio
n Syst
em)
o (V
isual C
heck)
rj o
- o
- oj
- r
j 1
r
rj
ro
- n
o
- r
j}
- o
- oj (M
otor C
ontrol
Cente
r : M
CC)
- r (Sw
itch Ge
ar)
oi
oi
-
3-93
3.5 gr o onno
r n o }o oongr 2 } 3.6 r n o
n n rnoo o 1. n 2. o 3. p 4. p IQF 5. o/j 6. n/
oo
o 1. no 2 2. 11 3. o 18
o 1. 6 2. 8
-
3-94
/r r o o
1 n 4 2 3 2 o 4 5 7
1 n () - Evaporator n 3 1 1 - Liquid Receiver n/Flange 3 1 1 - Liquid Receiver r
n 3 1 1
- Economizer/Intercoder rn
3 1 1
- Air Blast Freezer n 3 1 2 2 n IQF n 3 3 4 3 }
-
3 4 5
-
3 4 5
4 - no 3 5 7 5 j - o
j 3 6 8
- Electrical Fault njn
3 6 8
o 1 n () - Evaporator 2 - 2 - Evaporator nn 2 - 2 - Economizer/Inter Cooler
n 2 - 2
- Low Side Separator n
2 - 2
- Low Side Separator rn
2 - 2
- Low Side Separator {n 2 - 2
-
3-95
/r r o o (n)
- Compressor Lube Oil Pump Trip 2 - 2 - Compressor Lube Trip 2 - 2 - Compressor Lube r
n 2 - 2
- Compressor Lube n/Flange 2 - 2 - Air Blast Freezer n 2 - 2 - Air Blast Freezer
n 2 - 2
2 o}
- n/
2 - 5
- onnn
2 - 5
- n/on 2 - 5 - 2 - 5 3 - no 2 - 7 4 j - j
nor j
2 - 8