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    Three-Phase Induction Machine Design

    File: Setup1.res

    GENERAL DATA

    Given Output Power (kW): 5.5

    Rated Voltage (V): 380

    Winding Connection: Wye

    Number of Poles: 2

    Given Speed (rpm): 2880

    Frequency (Hz): 50

    Stray Loss (W): 55

    Frictional Loss (W): 0

    Windage Loss (W): 0

    Operation Mode: Motor

    Type of Load: Constant Power

    Operating Temperature (C): 75

    STATOR DATA

    Number of Stator Slots: 24

    Outer Diameter of Stator (mm): 169

    Inner Diameter of Stator (mm): 88.9

    Type of Stator Slot: 1

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    Stator Slot

    hs0 (mm): 0.8

    hs2 (mm): 8.98

    bs0 (mm): 3.5

    bs1 (mm): 7.7

    bs2 (mm): 9.9

    Top Tooth Width (mm): 5.06472

    Bottom Tooth Width (mm): 5.22779

    Length of Stator Core (mm): 132

    Stacking Factor of Stator Core: 0.95

    Type of Steel: steel_2012-2

    Number of lamination sectors 1

    Press board thickness (mm): 1

    Magnetic press board Yes

    Number of Parallel Branches: 1

    Type of Coils: 10

    Coil Pitch: 0

    Number of Conductors per Slot: 30

    Number of Wires per Conductor: 2

    Wire Diameter (mm): 1.085

    Wire Wrap Thickness (mm): 1.2

    Wedge Thickness (mm): 0

    Slot Liner Thickness (mm): 0

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    Layer Insulation (mm): 0

    Slot Area (mm^2): 142.603

    Net Slot Area (mm^2): 127.533

    Slot Fill Factor (%): 245.641

    Limited Slot Fill Factor (%): 75

    **** Warning - Result is Unfeasable ****

    Slot Fill Factor is beyond its limited value.

    Wire Resistivity (ohm.mm^2/m): 0.0217

    Top Free Space in Slot (%): 0

    Bottom Free Space in Slot (%): 0

    Conductor Length Adjustment (mm): 0

    End Length Correction Factor 1

    End Leakage Reactance Correction Factor 1

    ROTOR DATA

    Number of Rotor Slots: 22

    Air Gap (mm): 0.4

    Inner Diameter of Rotor (mm): 36.39

    Type of Rotor Slot: 1

    Rotor Slot

    hs0 (mm): 0.95

    hs01 (mm): 0.95

    hs2 (mm): 12.85

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    bs0 (mm): 0

    bs1 (mm): 6.5

    bs2 (mm): 2.5

    Cast Rotor: No

    Half Slot: No

    Length of Rotor (mm): 132

    Stacking Factor of Rotor Core: 0.95

    Type of Steel: steel_2012-2

    Skew Width: 0

    End Length of Bar (mm): 15

    Height of End Ring (mm): 10

    Width of End Ring (mm): 17.2

    Resistivity of Rotor Bar

    at 75 Centigrade (ohm.mm^2/m): 0.030303

    Resistivity of Rotor Ring

    at 75 Centigrade (ohm.mm^2/m): 0.030303

    Magnetic Shaft: Yes

    MATERIAL CONSUMPTION

    Armature Copper Density (kg/m^3): 8900

    Rotor Bar Material Density (kg/m^3): 8900

    Rotor Ring Material Density (kg/m^3): 8900

    Armature Core Steel Density (kg/m^3): 7850

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    Rotor Core Steel Density (kg/m^3): 7850

    Armature Copper Weight (kg): 3.74885

    Rotor Bar Material Weight (kg): 2.43831

    Rotor Ring Material Weight (kg): 0.732914

    Armature Core Steel Weight (kg): 12.8033

    Rotor Core Steel Weight (kg): 3.31222

    Total Net Weight (kg): 23.0356

    Armature Core Steel Consumption (kg): 23.3789

    Rotor Core Steel Consumption (kg): 6.11027

    RATED-LOAD OPERATION

    Stator Resistance (ohm): 0.891021

    Stator Resistance at 20C (ohm): 0.732937

    Stator Leakage Reactance (ohm): 2.05078

    Rotor Resistance (ohm): 0.800996

    Rotor Resistance at 20C (ohm): 0.658883

    Rotor Leakage Reactance (ohm): 2.55191

    Resistance Corresponding to

    Iron-Core Loss (ohm): 4.41247e+007

    Magnetizing Reactance (ohm): 72.1142

    Stator Phase Current (A): 10.2074

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    Current Corresponding to

    Iron-Core Loss (A): 4.58592e-006

    Magnetizing Current (A): 2.806

    Rotor Phase Current (A): 9.48429

    Copper Loss of Stator Winding (W): 278.511

    Copper Loss of Rotor Winding (W): 216.153

    Iron-Core Loss (W): 0.00278392

    Frictional and Windage Loss (W): 0

    Stray Loss (W): 55

    Total Loss (W): 549.667

    Input Power (kW): 6.04969

    Output Power (kW): 5.50003

    Mechanical Shaft Torque (N.m): 18.1952

    Efficiency (%): 90.9141

    Power Factor: 0.89229

    Rated Slip: 0.0378143

    Rated Shaft Speed (rpm): 2886.56

    NO-LOAD OPERATION

    No-Load Stator Resistance (ohm): 0.891021

    No-Load Stator Leakage Reactance (ohm): 2.05609

    No-Load Rotor Resistance (ohm): 0.800951

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    No-Load Rotor Leakage Reactance (ohm): 12.9768

    No-Load Stator Phase Current (A): 2.95773

    No-Load Iron-Core Loss (W): 0.00309311

    No-Load Input Power (W): 79.9606

    No-Load Power Factor: 0.0128219

    No-Load Slip: 9.232e-006

    No-Load Shaft Speed (rpm): 2999.97

    BREAK-DOWN OPERATION

    Break-Down Slip: 0.31

    Break-Down Torque (N.m): 58.3274

    Break-Down Torque Ratio: 3.20565

    Break-Down Phase Current (A): 49.2037

    LOCKED-ROTOR OPERATION

    Locked-Rotor Torque (N.m): 38.6244

    Locked-Rotor Phase Current (A):70.552

    Locked-Rotor Torque Ratio: 2.12279

    Locked-Rotor Current Ratio: 6.91182

    Locked-Rotor Stator Resistance (ohm): 0.891021

    Locked-Rotor Stator

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    Leakage Reactance (ohm): 1.76209

    Locked-Rotor Rotor Resistance (ohm): 0.831734

    Locked-Rotor Rotor

    Leakage Reactance (ohm): 0.839798

    DETAILED DATA AT RATED OPERATION

    Stator Slot Leakage Reactance (ohm): 0.898452

    Stator End-Winding Leakage

    Reactance (ohm): 0.807038

    Stator Differential Leakage

    Reactance (ohm): 0.345295

    Rotor Slot Leakage Reactance (ohm): 1.86496

    Rotor End-Winding Leakage

    Reactance (ohm): 0.155291

    Rotor Differential Leakage

    Reactance (ohm): 0.531658

    Skewing Leakage Reactance (ohm): 0

    Stator Winding Factor: 0.957662

    Stator-Teeth Flux Density (Tesla): 1.49879

    Rotor-Teeth Flux Density (Tesla): 1.68995

    Stator-Yoke Flux Density (Tesla):1.35419

    Rotor-Yoke Flux Density (Tesla): 1.23772

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    Air-Gap Flux Density (Tesla): 0.639665

    Stator-Teeth Ampere Turns (A.T): 14.0268

    Rotor-Teeth Ampere Turns (A.T): 68.1707

    Stator-Yoke Ampere Turns (A.T): 60.3584

    Rotor-Yoke Ampere Turns (A.T): 5.98262

    Air-Gap Ampere Turns (A.T): 269.355

    Correction Factor for Magnetic

    Circuit Length of Stator Yoke: 0.585218

    Correction Factor for Magnetic

    Circuit Length of Rotor Yoke: 0.352794

    Saturation Factor for Teeth: 1.30516

    Saturation Factor for Teeth & Yoke: 1.55146

    Induced-Voltage Factor: 0.922328

    Stator Current Density (A/mm^2): 5.51998

    Specific Electric Loading (A/mm): 26.3147

    Stator Thermal Load (A^2/mm^3): 145.256

    Rotor Bar Current Density (A/mm^2): 3.86692

    Rotor Ring Current Density (A/mm^2): 6.07182

    Half-Turn Length of

    Stator Winding (mm): 316.371

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    WINDING ARRANGEMENT

    Angle per slot (elec. degrees): 15

    Phase-A axis (elec. degrees): 112.5

    First slot center (elec. degrees): 0

    TRANSIENT FEA INPUT DATA

    For one phase of the Stator Winding:

    Number of Turns: 120

    Parallel Branches: 1

    Terminal Resistance (ohm): 0.891021

    End Leakage Inductance (H): 0.00252538

    For Rotor End Ring Between Two Bars of One Side:

    Equivalent Ring Resistance (ohm): 2.39612e-006

    Equivalent Ring Inductance (H): 2.77959e-009

    2D Equivalent Value:

    Equivalent Model Depth (mm): 132

    Equivalent Stator Stacking Factor: 0.965152

    Equivalent Rotor Stacking Factor: 0.95

    Estimated Rotor Inertial Moment (kg m^2): 0.00608937

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