ROAD MAP OF 3D PRINTER - japan.ahk.de · July 2019. ROAD MAP OF 3D PRINTER-FROM SELECTION OF 3D PRINTER TO PRODUCING PARTS PRINTED. Hello My name is Kayne Ikeda and I am part of the
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July 2019 ROAD MAP OF 3D PRINTER - FROM SELECTION OF 3D PRINTER TO PRODUCING PARTS PRINTED
ROAD MAP OF 3D PRINTER- FROM SELECTION OF 3D PRINTER TO PRODUCING PARTS PRINTED
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Hello My name is Kayne Ikeda and I am part of the 3D Solutions team at K.K.IRISU. Today I would like to talk to you all briefly about what we think 3D printing is and how to should be approached approach it.
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WHAT IS THE BEST 3D TECHNOLOGY?
Depending on the 3D technology, the material you can use, the printing speed, and the overall process will vary.
Each 3D printing technology has it’s advantages and disadvantages, and there are currently no such thing as a universal 3D printer. At the moment, it is necessary to select a 3D printing technology that will best suit your needs.
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Many times people asks “what do you think is the best 3D technology?” Honestly depending on the 3D technology, the material you can use, the printing speed, and the overall process will vary. This is something many of you already know but what we all need to keep in mind if that each 3D printing technology has it’s advantages and disadvantages, and there are no such thing as a universal 3D printer. At the moment, it is necessary to select a 3D printing technology that will best suit your needs. どの造形方式が最も優れているか？ テクノロジーごとにより使用できる材料やスピード、特徴などが全くことなる。 どの造形方式も一長一短であり、万能な３Dプリンターは存在しない。 現時点では使用目的に適合する造形方式を選択する必要がある。
This is a technology overview of the plastic 3D printing technologies out there. There might be something missing but this give you all an idea how many different technologies exist. There are list of companies on the bottom but those are just a fraction of what is really out there.
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TECHNOLOGY OVERVIEW METAL ADDITIVE MANUFACTURING
Over 13 different metal 3D printing processes are known.
What is also surprising is that there are also over 13 different metal 3D printing process also. I have had the privilege of visiting different tradeshows and customers and seen some of these technologies both in Metal and plastic and I can truly say that I am amazed everyday with the development of each of these technologies.
Now this is a simple design chart that I took from 3D hubs. This chart shows different design rules that are important in the design process. For example in FDM 3D printers do not require support if you maintain a 40-45 degree angle, but inkjet related printers require at all times. With a unique design and thinking with FDM creating parts with out support structure is possible. Some of you may have heard topology optimization?? However, with very intricate parts that require support in very difficult areas FDM would be difficult or not possible. This goes for other technologies in both metal and plastic. Design is very important to fully utilize 3D printing.
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ADVANTAGES OF USING A 3D PRINTER
Time Saving
Creativity
Reduce modification costs
Sensitive Information
• Being able to 3D print in Hours• Print / Test / Discuss• Be the first in the market
• Discover design mistakes early on• Discovering the mistake before starting production
• Improvement in overall creativity• Being able to challenge various ideas
• Completing project internally• There are no risk of company data leaking outside
The disadvantages and Challenges we here from our clients are Trying to standardizing the 3D printed object in to the process. In Material properties, hard to deviating to make changes or doubts in quality. Certification Lack of Skills with in the team People are not Educational enough to use Which brings to lack of Resources 標準化 素材特性 認証 スキル 教育 リソース
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3D PRINTING VS. TRADITIONAL MANUFACTURING
Choosing a subtractive technology(CNC machining) makes more sense if:
•Medium volumes•Relatively simple geometries•High material requirements•High dimensional accuracy
For larger production (> 1000 parts):
Formative technologies (like Injection molding) are more cost effective and usually make the most financial sense.
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3Dプリントが産業界に及ぼすパラダイムシフト ３Dプリントにおける製造コストの構成 So many of you have probably seen something similar. But when do you switch from conventional to 3D printing? Choosing a subtractive technology (CNC machining) makes more sense in the following scenarios: Medium volumes: When producing parts in the 100's, then CNC machining is typically more economical. This is because the economies of scale start to kick in. Relatively simple geometries: Especially for metal parts, when the design can be manufactured easily through a subtractive process then CNC machining is the best option. High material requirements: When excellent material properties are essential, then CNC machining is a better option, as 3D printed parts typically have a lower strength. High dimensional accuracy: For functional parts with tight tolerances, CNC machining is the best option. For complex geometries, a hybrid approach (print first, CNC machine afterwards) is also be a viable option. For larger production (> 1000 parts), formative technologies (like Injection molding) are more cost effective and usually make the most financial sense. I think this is something most of you already know but It is something I like to remind my self time to time as well.
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PARADIGM SHIFT TAKING PLACE IN THE MARKET
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Conventional Market (Mass Production)
Product equalization
Mass production
Manufacturer logic
Subtractive method (cutting)
Quality> Speed
Pyramid type centralized production system
Global supply chain
Cost down type
Future Market(Diversified Consumption Type)
Product diversification Mass customization User logic Additive method (lamination) Quality + speed Network distributed production
system Supply chainless Added value creation type
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There is a paradigm shift taking place in the market. Convention market, AKA mass production would focus on these points. (I will mentioned the list) Where in the future market, AKA diversified consumption type will start to demand….. (go though the list) マーケットで起こりつつあるパラダイムシフト 従来の市場 「大量消費型」 製品の均一化 マスプロダクション メーカー論理 サブトラクティブ工法（切削） 品質＞スピード ピラミッド型集中生産体制 グローバルサプライチェーン コストダウン型 未来の市場 「多様消費型」 製品の多様化 マスカスタマイゼーション ユーザー論理 アディティブ工法（積層） 品質＋スピード ネットワーク分散型生産体制 サプライチェーンレス 付加価値創出型
AssemblyTools used in the assembly process to hold and align parts during assembly process
FacilityOptimized parts and tools used in the manufacturing process
Health & SafetySpecial tools for securing the safety of workers,Improve ergonomics of tools used for manufacturing
Quality ManagementSpecial tool used to hold and measure in inspection, QC process
Packaging & LogisticsTools designed for moving parts between facilities and during transportation
R&DTools used in development and manufacturing phases
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I like always use this slide which shows the general manufacturing floor. And the reason why I am showing this is because of course prototyping is a great way to use 3D printing, where it makes most sense is using it everywhere. I have shown examples here on the manufacturing floor such as, 3D printed parts used as tools hold and align parts in place, or printing a robot arm tool to be able to use the same production line for multiple products. This same idea can be used in your office for ergonomics as well. Additive Manufacturing 活用機会アセスメント 一般的な製造フロア 組み立て 組み立て時にパーツを保持、位置あわせをしたりする組立工程で使用するツール R&D 開発、製造のフェーズで 使用されるツール 品質管理 検査、QC工程で保持、計測をする為に用いる特別なツール 包装 & ロジスティック 設備間、輸送の際のパーツの移動の為にデザインされたツール 健康 & 安全 作業者の安全を確保する為の特別なツールや、 製造に使うツールの人間工学性の向上 設備 製造プロセスで使用する最適化されたパーツとツール
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MANUFACTURING OF “TODAY” AND “TOMORROW”
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Today Future
3D printer‘s Features Skills
• 3D printer features are constantly evolving• At times it takes a long time to fully use a 3D printer
as a functional manufacturing device• It takes more time to learn skills.
It is recommended to immediately start accumulating knowledge of the know-how in stages in the prototyping area and then then tooling and jigs and fixtures.
• Design Based on 3D printing• Quality Control in 3D printing• Know-How• Build a new business model
I personally believe that everyday the 3D market is evolving at a very fast pace. But it does sometimes take time to fully use a 3D printers full function as a manufacturing process. And it does take time to learn the skills. This graph is something I always use to show that the 3D printing features may lack in accuracy, repeatability and pricing in the current stage but in the near future it will reach to what your company requires. I can tell you now in terms of accuracy some of the printers are now able to print some really detail parts. Both again in metal and plastic. It is really important to have your company and your team reach to the level needed to compete with the rest of the world. Many countries are catching up. We recommend that if you are still in the thinking stage to immediately start accumulating knowledge of the know-how in stages in the prototyping area and then then go into tooling, jigs and fixtures or even best end use final parts. ものづくりの「今」と「明日」 3Dプリンタの機能は日進月歩で革新 製造機器として十分な機能まではまだ時間がかかる スキル習得に要する時間の方がもっとかかる。 「今」まずは試作領域 、次に治具で段階的にノウハウを蓄積を直ちに開始することをお勧めします。 3Dプリンタの機能 精度 再現性 品質管理 経済性 スキル ３Dプリンティングを前提とした設計 ３Dプリンティングでの品質管理 ノウハウ 新しいビジネスモデルの構築
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K.K.IRISU 3D SOLUTIONS LINE-UP
3D PRINTER
3D SCANNER
AM SOLUTION
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We at K.K.Irisu represent the following line up Metal and Plastic technologies, which most of them are open source which means use can out source your materials if you’d like. Of course I think the ones we provide are overall the best but there are times where we are not able to provide with what you need, no problem. We also have a line of metrology laser scanners and also photogrammetry dome scanner for those needs. And last we have AM power where some of the material presented today is data from them, where they also provide consulting service and education program for the additive industry. We can do it in Japanese as well. And last 3YOURMIND where we provide solution to best optimize your AM business and can help make it more efficient and transparent.
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3D PRINTING SERVICE
3D ON-DEMAND OUTPUT SERVICE
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For those who cannot afford printers or just don’t have experience and need our help please utilize our printing service as well.
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HOW DO I GET STARTED?
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Design made for 3D Printers：
• Design changes to optimize from conventional processes are an issue.
• Some optimization is required but most importantly innovative.
Conversion from existing ideas：
• Free ideas are needed to utilize the technology.
• Combine multiple technologies to overcome challenges.
Please feel free to contact us：
• The Irisu 3D team will best assist you with what best fits for you.
• Your success is our success.。
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So to summarize for those are still new, how do you get started? (Read the slide) どのように開始すれば良いか？ 3Dプリンター用の設計： 従来工程から最適化するための設計変更が課題となります。 最適化の為に、多少ではあるが、ユニークな検討が必要です。 既存発想からの転換： 利用効率を上げるために、自由な発想が必要です。 複数技術を組合せ、課題を克服します。 相談してください： イリスのコンサルタントは、豊富な知識を提供できます。 貴社の成功が弊社の成功です。
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CONTACT US
K.K. IRISU (C. ILLIES & CO., LTD.) 3D Solutions DepartmentIrisu Building3-12-18 KamiosakiShinagawa-ku, Tokyo 141-0021Tel: 03-3443-4111eMail: [email protected]
