series sprintercar · * lead acid batteries towards the end of charge give off hydrogen gas which...

ul. Jana III Sobieskiego 19 A58-263 Bielawa

tel./074/ 64 61 100fax /074/ 64 61 080

serwis: /074/ 64 61 188http://www.bester.com.pl

e-mail: [email protected]

LINCOLN ELECTRIC BESTER S.A.

LINCOLNELECTRIC

R

R

0

A

_ +prostownik do ³adowania akumulatorów

SPRINTERcar 1225220-230V

T4A

MAX

MIN

CE

SPRINTERcar 1225SPRINTERcar 1230SPRINTERcar 1225 plusSPRINTERcar 2425

This Manual includes following products:

series SPRINTERcar

P0IO020103 - October 2006

operating manual of the chargers

I-207-330-2

Processes

Description

Aplication

Charging process with W method

Serial number

Wide use charger

DC

W

1Phase EN ISO 9001

CERTCERTTUVTUV..

Tomasz DomagalskiOperational Director

and has been designed in conformance with the following norms:

conforms to the following directives:

Declares that the charger:

Declaration of confirmity

Thank Youand congratulations on choosing our Charger.Now you can get the job done and get it done right.We know you don't have time to do it any other way.

From LINCOLN ELECTRIC BESTER SA to You

LINCOLN ELECTRIC BESTER S.A. ul. Jana III Sobieskiego 19A, 58-260 Bielawa

73/23/CEE, 93/68/CEE, 89/366/CEE, 92/31/CEE

series SPRINTERcar s/n

LINCOLN ELECTRIC BESTER S.A.

EN 60335-2-29, EN 61000-6-3

Table of Contents

Features 4

5

5

7

6

12

11

11

8

9

13

14

14

15

Safety

General Information and Warning

Controls of the SPRINTERcar -1225, -1230

Controls of the SPRINTERcar -1225 plus, -2425

Exploitation

Technical Data

Set

10

10

10

Exploitation Conditions

Supply Conditions

Charger Preperation for Exploitation

Batteries Preperation for Charging

Battery Charging Process

Trouble Shooting Guide

Care and Maintenance

Spare Parts List

Notes 18

Thermal Protection - only for SPRINTERcar 2425

Features

* Chargers series SPRINTERcar are rectifier devices for charging starting

lead acid batteries, which meet softy and EMC requirments of the Euro-

pen Standards. They are produced according to Quality System ISO 9001.

* Charges series SPRINTERcar are designed for exploitation charging of

opened and "free service" batteries /according IEC and DIN standards/

which are used in cars, delivery vans, tracks and agricultural tractors,

with 12 V or 24 V as well 6 V voltage installation.

* Chargers series SPRINTERcar cannot be used for charging full "free

service" batteries /e.g. gelones ones/, for long-lasting conservation char-

ging without supervising and for buffer operation.

* Charging process with decreasing current method i.e. according to DIN

41774 standard with "W" characteristic. During charging process charg-

ing current decreasses and battery voltage increases automatically.

Decreasing of charging current from 1.0xI to 0.25xI /where: I - rated

charger current/ causes increasing of battery voltage from 2 V/cell to

2.65 V/cell.

* A single-phase 230V, 50-60 Hz supply.

* Power supply circuit is protected by the delay fuse.

* Protected from output cables short-circuits, missconnection and charging

the battery with too high capacity.

* SPRINTERcar 1225 plus and -2425 have charging voltage range switch

and SPRINTERcar 2425 has additionally thermal protecion circuit.

* Chargers series SPRINTERcar are II protection class devices. They have

double and reinforced insulation of electrically 'hot" parts.

nn

n

General Information and Warning

* Do not install or operate this equipment without thoroughly reading

this Manual and the safety precautions contained throughout. Save

this Manual and keep it handy for reference.

* Any adaptations of this equipment are prohibited and they cause not

only loss of the guarantee rights but they may be a cause of deterio-

ration of safety conditions and they may expose users to electric shock.

* Any damage of the charger caused by improper use or through user's

fault causes loss guarantee rights.

* After battery charging, input cable of the charger should be always dis-

connected from supply network.

* User should check if the charger work is not cause interference of other

electronic devices e.g. the pacemaker.

* Producer reserves the right to change specifications without pre-

vious notice.

Set

The set consists of:

- Charger - 1 pc

- Crocodiles - 2 pcs

- Packing - 1 pc

- Manual - 1 pc

- Guarantee Card - 1 pc

- Spare Fuses - 1 cpl

Safety

* Lead acid batteries towards the end of charge give off hydrogen

gas which is explosive in sufficient concetration. You should en-

sure adequate ventilation!

* Do not bring any open fire into the room with charging baterry - it

may cause explosion!

* If during charging process gas presence is stated, you should not

disconnect the charger from the charging battery and switch off

the charger but you have to air the room!

* When the charger is switched on, removing its case is forbiden

because it may be a cause of deterioration of safety conditions

and it may expose users to electric shock.

* Installation, maintenance and repair should be carried only by qualified

personnel, after the charger switching off.

* Use this charger away from any heat source.

* Do not charge batteries with too high capacity, unformed or damaged.

* Before disconnecting output wires you should switch off the charger by

unpluging mains power supply.

* Battery acid is highly corrosive - avoid contact with it. It may damage

your skin and clothes.

Output Cables Length /m/ 1.7 m

Input Cable Length /m/ 1.9 m

Radio NoiseLevel according to PN-EN 55014: 1996

Technical Data

Input Voltage

Output Voltage /V/

Output VoltageSub-Range /V/

Charging CurrentAvg. Value /A/Switch Pos.MAX/MIN MAX MIN

Charging CurrentMax.Value /A/Switch Pos.MAX/MIN MAX MIN

12.5 10.0 8.5 7.3

25201714

12.5/11.0 10.0/9.0 8.5/7.7 7.3/6.4

25/2220/1817/1514/12

15.0 13.2 11.2 9.4

30262219

12.5/15.011.0/13.2 9.3/11.2 8.0/9.4

25/3022/2618/2216/19

40-240 40-240/30-200 50-300 40-240/50-300

220 - 230 V, 50/60 Hz

SPRINTERcar1225

SPRINTERcar1225 plus

SPRINTERcar1230

SPRINTERcar2425

12

-

12

6

12

-

24

12

Battery Capacity15h /Ah/

Maximum PowerConsumption /W/ 240 240 300 420

Dimensions /WxHxD//mm/

Weight /kg/

Protection Degree

TransformerInsulation Class

Acceptable AmbientTemperature Range/ C/

Acceptable Humidityat t=20 C/ %/

255 x 208 x 182

4.5

F

4.5

IP 20

6.3 6.3

-10 do +40

80

Range12V/6V

Range24V/12V

0

A



T4A

MAX

MIN

CE

76

Controls of the SPRINTERcar -1225, -1230

1 3452

2

3

6

1

8

5

7

4

handle

switch of the charging current range and matching to

circuit breaker in the output circuit

output cable for connecting the charging battery

power supply indicator

charging current indicator

power supply circuit fuse

input cable with the plug

the power supply voltage

8

0

A



T4A

12V

24V

MAX

MIN

CE

Controls of the SPRINTERcar -1225plus, -2425

1

0

456

987

32

2

3

6

9

0

1

8

5

7

4

handle

charging voltage range switch

switch of the charging current range and matching to

circuit breaker in the output circuit

output cable for connecting the charging battery

power supply indicator

charging current indicator

power supply circuit fuse

thermal protection indicator /there is not in

SPRINTERcar 1225 plus/

input cable with the plug

the power supply voltage

Exploitation

Exploi tat ion Condit ions

Supply Condit ions

* Chargers series SPRINTERcar are designed to be used indoor, in work-

shops or garages.

* The chargers can be exploited in conditions, that:

- give some protection against rain and moisture

- do not restrict free air flow

- exclude accumulation of gases, dust and fumes, which can be cause of

fire or explosion

* You should not cover ventilation slots during operation.

* The charger should be exploited according to proper rules.

* Charges series SPRINTERcar are adapted for a single-phase 220-230 V,

50-60 Hz supply.

* Charges series SPRINTERcar are II class equipment, so they do not require

additional protection.

* Installation and mains socket should have adequately protection by:

- 4 A delay fuse for SPRITERcar 1225, -1225plus and -130 or circuit breaker

type SC191C4

- 5 A delay fuse for SPRINTERcar 2425 or circuit breaker type SC191C6

Charger Preparation for Exploitation

Battery Preparat ion for Charging

* Take of the charger and crocodiles from the packing.

* Connect crocodiles with leads of the output cable by inserting them into atta-

chments of the output cable. Unroll the cable.

* At using chargers SPRINTERcar 1225plus or -2425, you should select proper

charging voltage range by the charging voltage switch - 6V or 12 V for

SPRINTERcar 1225plus or -2425 and 12 V or 24 V for SPRINTERcar 2425.

* Set the circuit breaker in "I" position /switched on/.

* The charging way should be compatibile with Operating Instructions of the

charging batery.

* Before starting charging process, you should;

- check conditions of clamps and other connections

- unscrew ventilation corks of the battery /if present/

- check elektrolyte level in all the cells and fill up if necessery /elektrolyte

level should be 10-15 mm above the upper edge of the battery plates -

it concerns open batteries

0

12V

24V

Battery Charging Process

n

* Carry out actions given in item "Charger Preperation for Exploitation" -

see page 11.

* Connect output cable clamps to the battery poles, adequately: "+" clamp

of the red lead to the "+" battery pole and the "-" clamp of the black lead

to the "-" battery pole.

* First connect the clamp with opposite polarization than "ground" of the car.

* Pluging the charger on (220-230 V, 50-60 Hz).

* The green lamp above "MAX-MIN" the switch light on.

* Set the buttons of the "MAX-MIN" switch in such positions, in order that

charging current will have the value calculated from the equation: I=0.25xC

/for example 25 A for the battery with capacity of 100 Ah/. Charging current

value is shown by the charging current indicator .

* During charging process the charging current decreases and indicator

needle moves towards zero - it means, that charging process proceeds

properly and proves about good condition of the battery.

* When the battery was connected properly and indicator does not swing,

the cause can be found in item "Trouble Shooting Guide".

* During battery charging process you should pay attention to elektrolyte

temperature, if it icreases above 45 C, you have to stop charging process.

* Battery can be recognized as charged if:

- during the two last hours of charging process there is intessive battery

"gassing"and the indicator needle is near zero

- specific gravity of elektrolyte reaches the value of 1.28 g/cm

* After full battery charging, first you should remove the mains plug from

the mains socket and then disconnect crocodiles of the output cable

from battery poles /firstly you should disconnect the crocodile with the

same polarization as "ground" of the car/.

* Check elektrolyte level in all the battery cells and if necessary you should

fiil up.

* Check patency of inlet corks and screw them in.

3

A

MAX

MIN

Trouble Shooting Guide

After pluging the char-ger to the supply, green lamp does not light on

After connecting the battery and pulging the charger to the supply, the circuit breaker switches off after some time

The red lamp is lit on - the thermal protection circuit is active

Lack of the mains supplyvoltage or supply circuit fuse is blown up

Check mains supply voltage or replace mains supply fuse

Short circuit in chargingcircuit

Very strong dischargered battery

Inversely connection charger to the battery

Connected battery has toohigh capacity

One or more cells of the battery are short circuited

Causes as above Wait for several minutes andthen the charger will be readyto work

Check correctness of the battery connection

Give back the charger to service

Find out and remove short circuit

Charging process should becarried with supervising

Connect the battery properly

Stop charging process and use another charger with higher charging current

Stop charging process andgive back battery to checking

Charging circuit is opened

Internal charger fault

Fault Cause Remedy

After connecting the battery and pulging the charger to the supply, the circuit breaker switches off immedia-tely

After connecting the battery and pluging the charger to the supply, the green lamp does not light on, the char-ging indicator does notswing

Care and Maintenance

Maintenance and repair should be carried only by qualified

personnel, after the charger switching off.

During maintenance you should:

- check condition of insulation of the power supply cable and its plug

- check condition of the charging cables paying particular attention to the

connections cables with clamps

- keep them clean and free from dust and moisture

- check all electrical connections and tighten where necessary

Thermal Protection - only SPRINTERcar 2425

* The charger is equipped with thermal protection circuit which will switch

the device off when the charger transformer reaches too high temperatu-

re and the thermal protection red lamp will light on.

* After transformer cooling the device switches on automaticaly and ther-

mal protection lamp will light off.

.

Spare Parts List

0

A



T4A

12V

24V

MAX

MIN

CE

7 835

9

1 0

6

2

7 6 4 3

4

Button Switch 1115-270-070R4 W4.1.L 1

KBPC 3502F

0941-116-205R7 Charging Indicator A-073-30A 1

0917-421-085R8 Lamp LS4/P/1 green 1

1158-660-085R5 Fuse WTA-T-3,15A L 250V 1

1115-299-180R

1115-270-051R

IndexPos. Description Type Qty

1

3

2

6

Transformer

Rectifier Bridge

Button Switch

Circuit Breaker

B-4247-328-1R

1156-112-099R

W.2.1.3/Z1346

S191 B16

1

1

1

1

KBPC 3502F

0941-116-205R7 Charging Indicator A-073-30A 1

0917-421-085R8 Lamp LS4/P/1 green 1

1158-660-085R5 Fuse WTA-T-3,15A L 250V 1

1115-299-180R

1115-270-051R


1

3

2

6

Transformer

Rectifier Bridge

Button Switch

Circuit Breaker

B-4247-328-2R

1156-112-099R

W.2.1.3/Z1346

S191 B16

1

1

1

1

Spare Parts List of the SPRINTERcar 1225

Spare Parts List of the SPRINTERcar 1225 plus

0917-421-028R9 Lamp LS4/P/1 red 1

1115-769-124R10 Thermal Switch SO5.120 05 0200 1

0917-421-085R8 Lamp LS4/P/1 green 1

KBPC 3502F

1115-299-181R6 Circuit Breaker S191 B20 1

0941-116-205R7 Charging Current Indicator A-073-30A 1

1115-270-070R4 Button Switch W4.1.L 1

1158-660-080R

1115-270-051R


1

3

2

5

Transformer

Rectifier Bridge

Button Switch

Fuse

B-4247-074-1R

1156-112-099R

W.2.1.3/Z1346

WTA-T-4A L 250V

1

1

1

1

KBPC 3502F

0941-116-205R6 Charging Current Indicator A-073-30A 1

0917-421-085R7 Lamp LS4/P/1 green 1

1158-660-085R4 Fuse WTA-T-3,15A L 250V 1

1115-299-181R

1115-270-051R


1

3

2

5

Transformer

Rectifier Bridge

Button Switch

Circuit Breaker

B-4247-074-2R

1156-112-099R

W.2.1.3/Z1346

S191 B20

1

1

1

1



BUTiR "PROJECT" Bielawa tel./fax /074/ 8 33 41 68e-mail: [email protected]

Owner's Record

Please complete and retain with your personal records.

(Date which equipment was delivered to orginal customer)

Model Name Serial/Style Number

Purchase Date

Distributor

Address

Visit our webside

www.bester.com.pl

series sprintercar · * lead acid batteries towards the end of charge give off hydrogen gas which...

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