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AECL participation in the Argentine AECL participation in the Argentine Nuclear Generation Program Nuclear Generation Program Simposio Simposio LAS LAS - - ANS June 25th 2009 ANS June 25th 2009 CNEA CNEA Buenos Aires Buenos Aires Raúl Palou Regional VP Latin America Atomic Energy of Canada Limited Nuñez 1567 6°piso Ciudad de Buenos Aires [email protected]

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Page 1: Simposio LAS-ANS 2009 · 2019. 4. 8. · Simposio LAS -ANS June 25th 2009 CNEA – Buenos Aires Raúl Palou Regional VP Latin America Atomic Energy of Canada Limited ... 87.5 87.7

AECL participation in the Argentine AECL participation in the Argentine

Nuclear Generation ProgramNuclear Generation Program

SimposioSimposio LASLAS--ANS June 25th 2009ANS June 25th 2009

CNEA CNEA –– Buenos AiresBuenos AiresRaúl Palou

Regional VP Latin America

Atomic Energy of Canada Limited

Nuñez 1567 6°piso

Ciudad de Buenos Aires

[email protected]

Page 2: Simposio LAS-ANS 2009 · 2019. 4. 8. · Simposio LAS -ANS June 25th 2009 CNEA – Buenos Aires Raúl Palou Regional VP Latin America Atomic Energy of Canada Limited ... 87.5 87.7

2

Presentation ObjectivesPresentation Objectives

• AECL Background

• Briefing on CANDU Technology and Projects

• CANDU 6

• AECL participation in the Argentine Nuclear GenereationProgram

• ACR, the logical choice

Page 3: Simposio LAS-ANS 2009 · 2019. 4. 8. · Simposio LAS -ANS June 25th 2009 CNEA – Buenos Aires Raúl Palou Regional VP Latin America Atomic Energy of Canada Limited ... 87.5 87.7

3

Global Nuclear Technology Company

• Established in 1952 by Government of Canada

• More than 5,000 employees

• Around $600 Million annual revenues

Our Business –Two Divisions

• CANDU Reactor: New Build, Refurbishment

and Services

• Research & Technology Development : Development CANDU Technology and Services, and Environmental Management

Page 4: Simposio LAS-ANS 2009 · 2019. 4. 8. · Simposio LAS -ANS June 25th 2009 CNEA – Buenos Aires Raúl Palou Regional VP Latin America Atomic Energy of Canada Limited ... 87.5 87.7

4

A Total Nuclear Solution CompanyA Total Nuclear Solution Company

• Involved in all aspects of nuclear power design and construction

• World Class R&D facilities at Chalk River Laboratories

• Full lifecycle service packages

• Design, build, service reactors, plant life management programs, waste management, in Canada and around world

Page 5: Simposio LAS-ANS 2009 · 2019. 4. 8. · Simposio LAS -ANS June 25th 2009 CNEA – Buenos Aires Raúl Palou Regional VP Latin America Atomic Energy of Canada Limited ... 87.5 87.7

5

Established Support Network

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6

Quebec, Canada

Gentilly 2 1 unitRomania

Cernavoda: 2 units

Ontario, Canada

Darlington 4 units

Pickering 6 units

Bruce 6 units

2 refurb

New Brunswick,

Canada

Point Lepreau 1 unit

Argentina

Embalse 1 unit

Republic of Korea

Wolsong 4 units

India

15 units, 3 under const,

4 approved

Pakistan

KANUPP 1 unit

China

Qinshan 2 units

43 CANDU-Type Reactors Operating Worldwide, plus 9 Ongoing/Approved Projects = 52 reactors

Point Lepreau, Canada Qinshan, ChinaCernavoda, Romania

Page 7: Simposio LAS-ANS 2009 · 2019. 4. 8. · Simposio LAS -ANS June 25th 2009 CNEA – Buenos Aires Raúl Palou Regional VP Latin America Atomic Energy of Canada Limited ... 87.5 87.7

7

OPERATING CANDU 6 PLANTSOPERATING CANDU 6 PLANTS

Qinshan 1/2 Cernavoda 1/2 Embalse

Gentilly 2 Point Lepreau Wolsong 1/2/3/4

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8

Global Nuclear Renaissance is here

• 439 nuclear power plant units operating

worldwide

• 30 nuclear power plant units under construction

• 222 planned or proposed

• Driven by environment – no GHG, economics, security of supply

What the Future Holds

AECL/CANDU poised to play a major role in the nuclear renaissance

Page 9: Simposio LAS-ANS 2009 · 2019. 4. 8. · Simposio LAS -ANS June 25th 2009 CNEA – Buenos Aires Raúl Palou Regional VP Latin America Atomic Energy of Canada Limited ... 87.5 87.7

9

• Channel-type reactor

• Heavy water moderator• Natural uranium dioxide fuel• Fully automatic operation

CANDU Plant OverviewCANDU Plant Overview

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10

CANDU Technology CANDU Technology --

• Internationally, CANDU is one of the most attractive, commercially available nuclear power technologies

– Natural uranium fuel

– Heavy water moderator

– Channel-type reactor

– Fully automated operation

CANDU Calandria and Fuel Channel

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11

REACTOR ASSEMBLYREACTOR ASSEMBLY

• Fuel channels and moderator are contained in Calandria

• Low pressure and low temperature Calandriahouses reactor

• Set in a light water-filled, concrete, shielding vault

• Reactivity control systems operating at low temperature and pressure.

1 CALANDRIA

2 CALANDRIA END SHIELD

3 SHUT-OFF AND CONTROL RODS

4 POISON INJECTION

5 FUEL CHANNEL ASSEMBLIES

6 FEEDER PIPES

7 VAULT

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12

CANDU Development Builds on a Strong HistoryCANDU Development Builds on a Strong History

YearsYears

-

900

800

700

600

500

200

100

Po

wer

(P

ow

er

( MW

eM

We))

900 MW Class900 MW ClassReactorsReactors

7700 MW Class00 MW ClassReactorsReactors

1950 19701960 1980 1990 2000

NRX

NRU

NPD

Douglas Point

Pickering A Pickering B

Bruce A Bruce B

Darlington

CANDU 9

Research & PrototypeResearch & PrototypeReactorsReactors

2010

RAPP 1,2

KANUPP

ZEEP

ACRACR

AndAnd

beyondbeyond

Gentilly 2 Wolsong 1

Pt Lepreau Embalse

Cernavoda

Wolsong2,3,4

Qinshan

1&2

CANDU 6

Enhanced CANDU 6

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13

CA

ND

U 6

: Pe

rform

an

ce

Ex

ce

llen

ce

CA

ND

U 6

: Pe

rform

an

ce

Ex

ce

llen

ce

•A

ll un

its p

erfo

rm e

xc

ep

tion

ally

we

llFeb. 1, 1983

Oct. 1, 1983

Oct. 1, 1999

Jan. 20, 1984

Dec. 2, 1996

Dec. 31, 2002

Jul. 24, 2003

Jul. 1, 1998

Jul. 1, 1997

Apr. 22, 1983

CA

ND

U O

wners

Gro

up D

ec. 2

006

94

95

.1

85

.38

7.5

87

.7

79

.5

85

.88

2.4

97

.2

86

.1

0 5

10

15

20

25

30

35

40

45

50

55

60

65

70

75

80

85

90

95

10

0Pt. Lepreau

Gentilly 2

Wolsong 1

Wolsong 2

Wolsong 3

Wolsong 4

Embalse

Cernavoda 1

Qinshan 1

Qinshan 2

Lifetime Capacity Factor

Feb. 1, 1983

Oct. 1, 1983

Apr. 22, 1983

Jul. 1, 1997

Jul. 1, 1998

Oct. 1, 1999

Jan. 20, 1984

Dec. 2, 1996

Dec. 31, 2002

Jul. 24, 2003

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14

90% Capacity Factor90% Capacity Factor

• Wolsong 2/3/4 reactors have achieved 5 year capacity

factor (CF) of over 90%

• Wolsong 3 has already achieved 19 day outage

duration

• Gentilly 2 implementing 2 year outages

• 90% achievable due to reduced forced and shorter outages and longer intervals between plus more on power testing and redundant robust equipment

• Embalse achieved 454 days of continuous operation without forced outage

• Lifetime availability factor 87,21%.

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Comparison of C6 with other Power Reactors

VendorSize

(MWe)

Lifetime

Capacity

Factor

AECL - CANDU 6(Design by AECL) 600-730 ~ 88 %Ontario Hydro Designed Multi Unit

- Darlington, Bruce B

(Reactor Core by AECL)900 ~ 82 %

AREVA / Framatome

600 - 1000

> 1000

71.1 %

67.2 %

Westinghouse

600 - 1000

> 1000

73.9 %

76.7 %

General Electric

600 - 1000

> 1000

70.2 %

69.1 %

Source: NEI Magazine, June 2007, supplement ed by COG St at ion Perf ormance f igures t o end of 2006

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16

CANDU 6CANDU 6Proven Technology for the 21Proven Technology for the 21stst CenturyCentury

• Proven technology in service since 1983

• Continued evolution

• Global success

• Today there are 11 CANDU 6 reactors licensed and operating worldwide: Argentina, Canada, Korea, Romania, China

• Construction to be re-started in two units in Romania

• One twin plant (Atucha III) planed to start in 2010

• Interest in mid size natural uranium reactor by Jordan, Turkey, Morocco, Egypt………….

Page 17: Simposio LAS-ANS 2009 · 2019. 4. 8. · Simposio LAS -ANS June 25th 2009 CNEA – Buenos Aires Raúl Palou Regional VP Latin America Atomic Energy of Canada Limited ... 87.5 87.7

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Proven Proven ConstructConstructabilityability

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Below budget, 4 months ahead of

schedule

QinshanPhase III, Unit 2, China

2003

Below budget, 6 weeks ahead of schedule

QinshanPhase III, Unit 1, China

2002

On budget, on scheduleWolsongUnit 4, S. Korea1999

UnderconstructionCernavoda, Unit 2, Romania2007

On budget, on scheduleWolsongUnit 3, S. Korea1998

On budget, on scheduleWolsongUnit 2, S. Korea1997

On budget, on schedule*

CernavodaUnit 1, Romania1996

StatusPlantIn-

Service

Below budget, 4 months ahead of

schedule

QinshanPhase III, Unit 2, China

2003

Below budget, 6 weeks ahead of schedule

QinshanPhase III, Unit 1, China

2002

On budget, on scheduleWolsongUnit 4, S. Korea1999

UnderconstructionCernavoda, Unit 2, Romania2007

On budget, on scheduleWolsongUnit 3, S. Korea1998

On budget, on scheduleWolsongUnit 2, S. Korea1997

On budget, on schedule*

CernavodaUnit 1, Romania1996

StatusPlantIn-

Service

Unparalleled Delivery CapabilityUnparalleled Delivery Capability

Qinshan Construction

(*) As per completion contract of 1992 Aug.07: Completed, on schedule

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19

Advancements in Project ScheduleAdvancements in Project Schedule

Pre-Construction(PSAR, Long Lead Items, etc.)

Construction

Commissioning

Recent CANDU 6

70 months

Next CANDU 6

66 months

Based on the design, equipment procurement, and construction experience

from recent projects

Page 20: Simposio LAS-ANS 2009 · 2019. 4. 8. · Simposio LAS -ANS June 25th 2009 CNEA – Buenos Aires Raúl Palou Regional VP Latin America Atomic Energy of Canada Limited ... 87.5 87.7

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Features to Reduce ScheduleFeatures to Reduce Schedule

• Pre-project and pre-construction activities -localization has impact

• Expected to achieve 54 months first concrete to in service

• Additional modularization and prefabrication

• Open Top

• Continued advances in Project Management tools

• Expert construction & commissioning management team

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Proven Implementation SystemsProven Implementation Systems

• Project execution based on four highly integrated

core systems:

• Intergraph’s 3D plant modelling and schematic design suite

• AECL’s Supply Chain management system (CMMS)

• AECL’s Electronic Document Management System (TRAK)

• AECL’s IntEC equipment design and management, cable & wiring and DCC/DCS signal management system

CA

DD

S

TRAK

IntECC

MM

S

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ExperienceExperience

• Continuous NEW BUILD program ensures we can deliver to schedule

• Proven electronic documentation – multi parties and locations

• Strong and Experienced Project Team in:

• Engineering

• Procurement

• Construction

• Licensing

• Quality Assurance

• Commissioning

• Project Management

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The CANDU 6 AdvantageThe CANDU 6 Advantage

• Size

- 700 MWe class CANDU 6 is more suitable for smaller

grids

• Proven Technology

- reducing construction risks, schedule delays, costs

overruns, operational performance

• Fuel flexibility

- Natural Uranium and other nuclear fuels (SEU, RU, MOX, Th)

that can be used

- Simple fuel bundles are currently manufactured by all CANDU

countries

• On-power refueling

- contributes to high performance, lower operating costs and

maintenance schedule flexibility

• Load following capability for grid stability

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CANDU Life ExtensionCANDU Life Extension

• Current CANDU reactors operate economically and reliably for up to 60 years

• After approximately 25-30 years, core component replacement increases plant life by 25 to 30 years

• Benefits of Refurbishment

• Ongoing reliable operation

• Economic competitiveness

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CANDU Life Extension

�Lepreau outage started April 2008 - Fuel channel, feeder tubes replacement

�Retubing tooling tested and shipped to training site in New Brunswick

�Plan to train Argentine staff at Point Lepreau(Phase 1 performed in 2008)

�Wolsong 1 outage scheduled for April 2009. Contract with AECL signed in May 2006

�Bruce Units 1 and 2. Contract signed in October 2005 under execution; units 3 & 4 in discussion

�Gentilly 2 scheduled for 2011. Contract signed in July 2008

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EmbalseArgentina

Embalse Argentina

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Collaboration with Argentina

• Embalse connected to grid in 1983

• Embalse has had an impressive lifetime load factor performance record of 85%

• Embalse included technology transfer, training of Argentine staff, transfer of design codes, training of commissioning and operation staff

• AECL worked closely in Argentina to develop local suppliers. Several equipments were manufactured in Argentina (airlocks, heat exchangers, moderator pumps, instrumentation, valves, etc.)

• AECL worked with local firms: Techint in the civil design and MacKee in the mechanical and electrical design; construction by local contractors – Argatom, Nuclar, etc.

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Embalse Life Extension

• Embalse:�Condition Assessment of structures and

equipment:

�Phase 1 completed and performed by NA-SA with AECL assistance

�Safety assessment performed by NA-SA

�AECL provided reference changes made in Point Lepreau

�SAR revision and update will be done by NA-SA with AECL assistance

�Study underway with NA-SA and Ansaldo for power uprate (approx. 6%)

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Embalse Life Extension

• Localization:

�NA-SA is the project manager and responsible for implementation

�Retubing, AECL supplying the technology, tooling, procedures, and site technical assistance

� Initial training of NA-SA staff being implemented in Point Lepreau

�Contract negotiation completed (Project Law)

�Supplier qualification and component manufacturing development of CONUAR being implemented with AECL assistance. Main components include Pressure Tubes, Calandria Tubes, Lower Feeders, End Fittings

�Replacement of the Steam Generators. IMPSA with support from B&W has submitted a bid to NA-SA

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Feasibility Study For New Build in Argentina

• Replica of the Qinshan twin unit (2 x 740 MWe gross)

• Local Argentine participation plan- 65%

• Several sites were reviewed by NA-SA

• AECL and NA-SA to complete negotiations in 2009-2010

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Model Selected

• Development of Argentina’s nuclear structure, allowing self-sufficiency and future participation in AECL CANDU international markets

• NA-SA Project Director

• AECL Support:�Supply of Qinshan Design of NSP and design

authority

�Technical and project management support for implementation

�Procurement of selected Canadian equipment

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Localization

• Localization of Engineering in Argentina:

�NA-SA to receive full technology, including design codes

�NA-SA to select BOP supplier and to set interfaces

�NA-SA to establish a design organization with the support of Argentine engineering companies. AECL to supply the design authority and key technical staff. The scope includes:

A) Revision of design to local conditions, newcodes and licensing requirements

B) Preparation of equipment procurementpackages and support during manufacturing

C) Provision of engineering support duringconstruction and commissioning (residentengineering)

D) Licensing support

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Localization

• Procurement of local equipment

• NA-SA to receive full reference procurement packages and procedures

�NA-SA to establish a procurement organization. AECL to supply key technical staff. This scope includes:

A) Selection and qualification of local suppliers

B) Localization of 65% of scope

C) Preparation of tender documents

D) Performance of Post Order Engineering,QA, and Procurement Administration

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Summary

• AECL and NA-SA/CNEA working in a partnership model for the Refurbishment of Embalse and in the Fourth Station, thus providing an opportunity for the development of Argentina’s nuclear sector, allowing self-sufficiency and exports from Argentina.

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ACR-1000 Plant

Page 36: Simposio LAS-ANS 2009 · 2019. 4. 8. · Simposio LAS -ANS June 25th 2009 CNEA – Buenos Aires Raúl Palou Regional VP Latin America Atomic Energy of Canada Limited ... 87.5 87.7

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• 1200 MWe class

• Generation III+

• Combines best of CANDU 6 and Gen III LWR

• Light water cooling & low enriched fuel

• 80% of plant features are proven on CANDU 6

• Enhanced safety, economics, operability

• Meets and exceeds IAEA NS-R-1 safety requirements

ACRACR--1000: Advanced CANDU Reactor1000: Advanced CANDU Reactor

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Keeping the CANDU TraditionKeeping the CANDU Tradition…

• Modular horizontal fuel channels

• Simple, economical fuel bundle design

• Separate, low temperature and pressure heavy water moderator

• Water-filled reactor vault

• Reactivity mechanisms operate in low temperature, low pressure

environmental

• Two independent, passively-driven safety shutdown systems

• On-power fuelling

• Reactor building access for on-power maintenance

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ACR-1000

Similar configuration & equipment to CANDU 6

CANDU 6

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1. CalandriaWater

2. Shielding Vault

Water

3. Water from

Reserve Water

Tank fills fuel

channels,

calandria, and

shielding vault by

gravity

Major Passive Heat Sinks for Severe Accident Mitigation & Management

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……. While Embracing . While Embracing InnovationInnovation• Compact core

• Light water coolant - reduces heavy

water inventory for lower costs, reduced

emissions

• Thicker pressure tubes; thicker and

larger calandria tubes

• Stainless steel feeders and headers

• Improved thermal efficiency

• Further-enhanced passive safety

features

• Steel-lined robust containment building

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Reactor CoresReactor Cores

CANDU 6 ACR - 1000

• 520 vs. 380 channels

• Tighter channel pitch

• Same overall reactor diameter

• 45% less heavy water

ACR:

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Improved Operations/MaintenanceImproved Operations/Maintenance

• ACR-1000: >90% lifetime capacity factor; >95% year-

to- year, over 60 years

• Performance based on proven CANDU 6 track

record: 87.4% lifetime

• & improved Bruce B/Darlington multi-unit stations

performance (>90%)

• One planned outage every three years

• 21 days duration

• flexible timing

• Planned mid-life retubing outage

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Improved Operations/MaintenanceImproved Operations/Maintenance

• On-power maintenance strategy

• Improved plant layout: permanent elevator, walkways,

platforms; provision for electrical, water, air to facilitate

maintenance

• Increased shielding in radiologically-controlled areas: reduced

worker exposure

• Customer-driven improvements in operability and

maintainability e.g. Mechanical zone control rods; solid-rod

guaranteed shutdown state

• Computerized testing of major safety systems/automatic

calibration of in-core detectors

• Modern control centre

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Plant Information, Diagnostics and Analysis

Status Trends Analysis

•Current value and trend of

most recent values compared

to user-defined limits

•Colour indicates status of all

monitored parameters

•Activity transport

•SG fouling

•Thermal

performance

• Deuterium ingress

• Thermal fatigue

•Trends of correlated

parameters help with

diagnostics and analysis

•Support proactive decisions

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Calandria

• Largest nuclear component

• 25 mm shell thickness

• Design pressure ~1 atm

• Similar size as for CANDU 6

• No forgings

Large equipment localization

Calandria shell

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Localization

• Construction

• Similar approach to construction of C6 and ACR will make for a low risk transition

• All of your C6 experience will be valid, including use of AECL’s advanced construction systems and C6 modules

• Commissioning & Operations

• All the appropriate skills are already in Argentina

• Embalse refurb. & C6 new build will enhance them

• The only new skills required will be for handling enriched fuels

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CANDU fuel fabrication in ArgentinaCANDU fuel fabrication in Argentina

• Completely localized

• CONUAR produces all Embalsefuel

• Current production can be extended to ACR fuel

• CONUAR has already partnered with AECL for CANDU fuel technology transfer in Turkey

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ACR-1000: Argentina’s natural Gen III choice

• Low risk project delivery

• High localization built on CANDU experience

• Builds on current licensing expertise

• Uses existing operational skills

• Unit size suits grid

• Spent fuel recycle

potential

• Competitive costs

ACR-1000 Reactor Building Cutaway

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