sjtools specialized just in time tool_chi.pdfsung jin precision established 03....

SJToolswww.sjtools.co.kr

SPECIALIZEDJUST IN TIME

SJTOOLS

及时供应顾客们所需的产品。 SJ TOOLS have concentrated on special hard-metal tool for automobile industry or aviation industry for last serveral years and have provided our product to Korean leading automobile parts company with scaled know-how and technology.As our major item, we manufacture drills, end mills, reamers, cutters, etc with special formation of size on the customer's request.

We create advanced Quality Management system and pursuit of world best quality and get implementation of customer satisfaction. We hereby contribute to the Industrial Development and set to public welfare, so is the greatest virtues.

We will supply customer needed products promptly.

SJ TOOLS数年来一直致力于给汽车产业和航空产业供给特殊硬质合金工具, 以此累积了特有的工艺和技术, 一直给国内顶级的汽车公司供应了本公司的产品。在我们主推的产品内可以按照顾客的尺寸要求特殊制造朱钻模、立铣刀、铰刀等特殊产品。

我们已建立了先进的经营模式, 在这基础上以世界最优质的品质, 满足顾客的需要。我们的最高价值观是贡献于产业的发展, 以此进一步贡献于社会。

INTRODUCTION 介绍

LONG-LIFE TOOLS使用多样的材料和镀层进行再生产。Resharpening service with various materials and coating

QUALITY CONTROL(QC)统一的产品管理。Consistent product management

PRECISION TOOLS以正确的设计, 生产高端缜密的工具。High-form dimensional accuracy precise runout

HIGH EFFICIENCYTOOLS以结实且精湛的收尾, 生产高效率的工具。High-speed heavy duty and good surface finish

MERIT 价值

03 www.sjtools.co.kr 02 lwww.sjtools.co.kr 02 lSpecialized Just in time Tools www.sjtools.co.kr 02 l

我们SJ TOOLS拥有可满足所有顾客要求的最新设备

To meet customer needswith the latest equipmentSJ TOOLS

END USER

CERTIFICATION

国内、国外的主要合作公司

确认证书

技术革新型中小企业INNO-BIZ

企业内设研究所R&D Center

专利证书Certificate of Patent

专利证书Certificate of Patent

高新技术企业Venture CompanyISO 9001:2008 ISO 14001:2004

Promising Export Firm

国内京仓产业 - 生产HYUNDAI、KIA汽车变压器配件的公司三益 T H K - 生产LM导航的公司M O T O N I C - 生产汽车配件的公司釜山铸工(株) - 生产汽车配件的公司

国外 Tsubaki(日本), ISHII(NISSIN的子公司, 日本)本田(印度尼西亚), 三菱(泰国)

OEM 韩国冶金(株)

DOMESTICKyung Chang industrial Co., Ltd - Auto mission manufacturer for Hyundai / Kia MotorsSamick THK - Manufacturer of LM guideMOTONIC Corporation - Manufacturer of automobile partsPusan Cast Iron Co., Ltd. - Manufacturer of automobile parts

OVERSEASTsubaki(Japan), ISHII(NISSIN subsidiary, Japan)Honda(Indonesia), Mitsubishi(Thailand)

OEM KORLOY


COMPANYhISTORY

12. 创立了星震缜密工具公司 Sung Jin Precision Established

03. 从达西区葛山洞扩大转移到新堂洞

Expanded and relocated to Sindang-dong from Galsan-dong, Dalseo-gu

05. 把公司名称从‘星震缜密’换成 SJ TOOLS Changed company name from Sung Jin Precision to SJ TOOL

06. 开始出口新加坡和马来西亚 Started exporting to Singapore and Malaysia

01. 被中小企业管理厅誉为 “出口企业化产业的支援对象产业” Selected as a recipient of the exporting industry promotoi n project by the Small & Medium Business Administration

05. 出品 Malaysia MTA2004国际工程机械博览会 Products displayed at the Malaysia MTA2004 International Machine Tool Show

11. 被选定为 KOTRA主管的出口保护产业的支援对象 Selected as a recipient of the exporter incubating project by KOTRA.

03. 被选定为中小企业厅出口企业化产业的支援对象 Selected as a recipient of the exporting industry promotoin project by the Small & Medium Business Administration

03. 被澳大利亚ANCA社誉为五祝 C.N.C Tool grinder 引入 Imported 5 axis C.N.C tool grinders from ANCA in Australai

06. 跟日本本田子公司ISHII签订了长期供应硬质合金刀具的合同 Signed a contract with ISHII, an affiliated company of Honda of Japan on long- term provision of carbide tools

04. 被当选为经营革新型中小企业 Named an innovative SME

09. 参加 INTERTOOL MOSCOW博览会

Participated at the Intertool Moscow Expo

03. 参加 INAPA 2010博览会 Participated at the INAPA 2010 Expo

03. 扩大搬迁到达西区巴湖洞 Expanded and relocated to Paho-dong, Dalseo-gu

02. 设立了企业内部的研究所 I Established R&D Center

05. 被选定为出口潜力企业 Selected as a Promising Export Company

06. 获得 I.S.O 14001环境认证。 Achieved I.S.O 14001 Environmental Certification System

06. 被选定为具有出口潜力的中小企业 Selected as a Promising Export Small and Medium Business

11. 设立企业内部研究所的试做室 Established laboratory of R&D Center

11. 参加泰国的 METALEX I Attended METALEX, Thailand

12. 参加印度尼西亚的 MIS I Attended MIS, Indonesia

06. 在中国张家港建立了中国法人。 Established China Factory in Zhangjiagang, China

10. 参加在首尔举办的TOOL TECH 2016 Attended Seoul International Tool Tech 2016

10. 参加在越南举办的VIIF 2016 Attended VIIF 2016 in Vietnam

11. 参加在泰国曼谷举办的METALEX 2016 Attended METALEX 2016 in Thailand

11. 参加在印尼举办的MIS 2016 Attended MIS 2016 in Indonesia

04. 参加 CIMT中国(北京)博览会 Participated at the CIMT China (Beijing) Expo

09. 登入专利(第 10-0918175) Patent registration (#10-0918175)

08. 登入成为高新技术企业 Registered as a venture company

08. 受到技术评价认证 Technology assessment and certification

12. 荣获中小企业振兴工团奖状 Awarded Citation from Small and medium Business Corporation

10. 荣获了创造经济人奖 Awarded Creative Businessman Award

12. 参加了印度尼西亚的MIS, 并签订了价值100万美元的MOU合同。 Attended MIS, Indonesia and signed MOU of 1 million dollars

06. 获得了去毛刺工具的专利 Registered as a patent for deburring tool(#10-1526790)

11. 参加泰国的METALEX Thailand METALEX participation

12. 参加印度尼西亚MIS Indonesia MIS participation

06. 得到 INNOBIZ等级认证 INNOBIZ certification

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企业历史

07 www.sjtools.co.kr 06 lSpecialized Just in time Tools

CNC高速加工机床CNC High Speed Tip Spot Grinder

PRODUCTIONFACILITY

外圆研磨机Cylindrical Grinder

自动珩磨机Auto Honing Machine

ANCA CNC磨床ANCA CNC Tool Grinder

工具磨床Universal Tool Grinder

TRU CNC 外圆端研磨机TRU CNC Cylindrical Grinder

MACHINERY机械配件

NAME OF MACHINERY Q'TY

ANCA CNC5轴磨床 CNC 5 Axis ANCA Tool Grinder 11

CNC高速加工机床 CNC High Speed Tip Spot Grinder 3

KGN CNC外圆磨床 KGN CNC Cylindrical Grinder 1

TRU TECH CNC外圆端研磨机 TRU TECH CNC Cylindrical Grinder 1

Profile Grinder Profile Grinder 4

C40工具磨床 C40 Universal Tool Grinder 15

外圆研磨机 Cylindrical Grinder 6

机床 Lathe 2

铣床 Milling 2

高频焊接机 High Frequency Brazing Machine 1

Laser Marking Machine Laser Marking Machine 1

AERO LAP AERO LAP 1

自动珩磨机 Auto Honing Machine 2

Through the continuous education, we raise the best talents and pursue the best quality based on this.

进行持续不断的教育, 培养最顶级的人才, 以此为基础志向于生产最高品质的产品。

生产工厂

韩国 Korea

中国 China


QUALITYMANAGEMENT品质管理

Through the continuous education, we raise the best talents and pursue the best quality based on this.

SJ TOOLS制作的所有产品都经过最终的检验过程才会标上SJ TOOLS的品牌标签与顾客见面。

非接触3次元检测机Noncontact 3D Measurement

非接触3次元显微镜Noncontact 3D Microscope

接触型3次元检测机Noncontact 3D Measurement

接触型3次元检测机Contact 3D Measurement

ZOLLER无人自动检测机ZOLLER Unmanned Auto Measurement

非接触3次元检测机Noncontact 3D Measurement

QUALITY POLICY

MEASURING EQUIPMENT

品质方针

检测装置

● 以严格的品质管理保证最优质的产品● 提高技术开发水平和生产水平, 以此来提高自身的竞争力● 为了预防不良产品的生产, 维持舒适的生产环境。

● Maintain best quality according to the strict quality management● Secure competitiveness through technical development and productivity improvement● Construct a refreshing environment for faulty prevention

为了给顾客们提供品质有保证的产品, 公司内所有职员都熟读并实施公司的品质方针, 也为品质方针的维持和持续的发展做出最大的努力。

We, the entire employees, understand and practice quality policies to supply quality guaranteed products tocustomers, and put continuous efforts to maintain and develop the policies.

NAME OF MACHINERY Q'TY

ZOLLER无人自动检测机 ZOLLER Unmanned Auto Measurement 1

非接触3次元投影机 Noncontact 3D Projector 4

接触型3次元检测机 Contact 3D Measurement 1

非接触3次元显微镜 Noncontact 3D Microscope 1


CERMET REAMER

DRILLThe reamer for machining difficult-to-cut materials(heat treated steel, soft steel, aluminium, nonferrous metal, etc.).

已有的难切削材料 (热处理钢、软质钢、铝、非金属)等, 准备加工的 REAMERWe are manufacturing drills with the best quality, prompt response and delivery according to the customer needs and workpiece characteristics.

按照顾客的需求和被削材的特性提供最优质的产品已迅速的服务和准确的交货期制造钻孔机。

Model 金属陶瓷铰刀 (Cermet Reamer) 超硬铰刀(Carbide Reamer)切割速度

Cutting speed非常快 (提高成产率)

Very high (improve productivity)快

High

磨损率Abrasion rate

低 (拥有维持自身形象的磨损模式)Low (has own formation maintenance

abrasion pattern)

一般(有磨损的话得镀层后再使用)Normal (if abrasion happens fast,

use after coating)

表面调度Surface profile

磨损率很低, 尺寸管理很方便Excellent size control with low abrasion rate

磨损率很高, 尺寸管理不方便Difficult size control with

fast abrasion rate

寿命Life

磨损率低, 提高生产率, 增加工具的寿命Improve productivity with low abrasion

rate, increase tool's life

为了延长寿命只能镀层再使用Use coated product for

Increasing tool's life

亲和度(被削材)Affinity (Workpiece)

亲和度很低不会发生build-up edge现象Unhappening build-up edge, because it's very low affinity

加速加工时产生发热现象,可能会发生build-up edge现象Heat appearance during fast speed

processing, build-up edge

冷凝轻度 Condensation

hardness

低 (缺点)Low (disadvantage)

高 (优点)High (advantage)

热冲击抵抗性Thermal shock

resistance

低 (缺点)Low (disadvantage)

高 (优点)High (advantage)

强度Hardness

HRA91~93 HRA88~91

摩擦系数Friction coefficient

低 (缜密加工, 延长寿命)Low (Precision processing life extension)

一般 (比金属陶瓷高)Low (Higher than Cermet)

抗张力Tensile strength

弱Weak

强 (以一些被削材为惯例)Strong (Use various workpieces for

the general-purpose)

机械冲击Mechanical shock

弱Weak

强 (以一些被削材为惯例)Strong (Use various workpieces for

the general-purpose)

产品性能Product forming

很难做成复杂的模样Difficult to make complicated shapes

复杂的模样也很容易做到Easy to make complicated shapes

尺寸管理Measurementmanagement

0.001~0.003的公差, 管理容易, 尺寸没有变化Convenient 0.001~0.003 allowance management

尺寸的管理比较困难(因为镀层的缘故)

Difficult to manage measurements(according to coating)

再打磨Refurbishment

尺寸管理很简单(做工很难, 雕刻的调度)Convenient allowance management(difficult to work, chipping profile)

尺寸管理很难, 磨损情况和镀层的厚度Abrasion condition coating film thickness

用途_ Use已有的难切削材料 (热处理钢、软质钢、铝、非金属)等准备加工的 REAMER ;优异的调度面和合理的价格The reamer for machining difficult-to-cut materials (heat treated steel, soft steel, aluminium, nonferrous metal, etc.).Good illumination and reasonable price.

金属陶瓷铰刀和超硬铰刀的区别_Difference between Cermet Reamer and Carbide Reamer

优点_ Merit ● 优异的调度 ● 内熔接性很优秀● 切割速度快● 内磨损性高, 容易管理● 磨损率低, 工具的寿命增加● 摩擦系数低

● Good profile● Excellent durability of fusion● High cutting speed● Convenient measurement management with great durability of abrasion● Increase tool's life with low abrasion rate● Low friction coefficient

DRILL

普通钢的铸造、sus等, 对高强度钢的加工也很容易, 芯片的排放也很方便, 适合高速加工。The drills are designed to work with hard materials such as steel, cast iron, and SUS. It is easy to release chips and the drills are suitable for high speed machining.

* 红色的部分是把金属陶瓷的部分形象化的图片* The red part is cermet part which was imaged.

MF DRILL (MULTI FLUTE)MF钻孔机以一个核心FLUTE和一个以上的SUB FLUTE组成。MF Drill consists of 1 main flute and 1 or more sub flutes.


REAMER

DEBURRINGTOOL

ENDMILL

CUTTER

SJ manufactures reamers by meeting the requirements of the precision parts business with abundant experiences and technology.

SJ以精湛的技术和丰富的经验按照精密配件产业的要求生产制造铰刀

SJ is manufacture a well suited for high-speed machining and long-lived deburring tool with reasonable price.

SJ以合理的价格适合高速生产并生产高寿命的去毛刺铰刀

SJ End Mill manufactures excellent and high-quality end mills with the optimized special designs according to the workpiece conditions required from customers.

SJ立铣刀按照顾客提供的被削材的条件,量身设计最佳的高品质立铣刀。

SJ manufactures SAW, T-CUTTER, SIDE MILLING CUTTERwith excellent technologies.

SJ以优秀的技术制造 SAW, T-CUTTER, SIDE MILLING CUTTER

CUTTER

区别 SAW、铣刀、侧面铣刀、T- CUTTER等加工品, 根据加工品的特性量身定做各种刀具。We produce customized cutter which is differentiated like SAW, milling cutter, side cutter and T-CUTTER,and specialized in processing processed works.

ENDMILL

超微粒子材料的高强度立铣刀、SUS等对难切削材料发挥优秀的性能, 可进行削、断、切等过程。经过抛光或者自动珩磨处理防止芯片污染, 内熔接性也很优秀。Shows excellent function in end mill of the ultra-fine, difficult to cuts, such as hard and SUS.Available to low load cutting and great in chip flow and bonding with buffing or automatic honing process.

REAMER

从非铁金属、普通钢、高强度模具钢, 到特别的难切削材料等, 可加工各种工具的 REAMERREAMER to process wide processed worksfrom nonferrous, general steel to hard die steel, especially previous difficult to cuts.

DEBURRING TOOL

可快速去除加工中产生的毛刺的去毛刺铰刀The deburring tool that is possible to remove at high speed the burr occurred during process


SJTOOLS

大邱广域市达西区达西大路109路 147 (巴湖洞92-22)147, Dalseo-daero 109-gil, Dalseo-gu, Daegu, KoreaTEL. +82-53-586-6210 FAX. +82-53-586-6211 E-MAIL. [email protected]

www.sjtools.co.kr

sjtools specialized just in time tool_chi.pdfsung jin precision established 03....

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