smec co., ltd. - makrum oy€¦ · smec machine tools sl 5500 series 4 5 sl 5500 (high speed servo...

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본사 및 공장 HORIZONTAL TURNING CENTER SL 5500 series NC Specifications / FANUC Series Item Specification Controlled axis Controlled Axes 2 axis(X,Z) Max. Simultaneously Controlled Axes Positioning(G00) / Linear Interpolation(G01) Circular Interpolation(G02, G03) Least Input Increment 0.001mm Spindle Function Spindle Speed Control S5 (5 digit) Spindle Speed Override 50~120% Spindle Orientation M19 Feed Function Feedrate Override (10% increase) 0~200% Dwell G04 Reference Position Return G27, G28 Manual Pulse Generator 0.001/0.01/0.1mm Dry Run F0(Fine Feed), 25/50/100% Rapid Traverse Override F0(Fine Feed), 25/50/100% Tool Functions Tool Number Command T2(2 Digit) Tool nose radius compensation G40 ~ G42 Tool offset pair 128EA Tool geometry/wear offset GEOMETRY & WEAR DATA Programming Function Canned Cycle G70~G72, G74~G76 Decimal Point Input Able to input up to decimal point Sub Program 4Phase Work Coordinate System G52~G59 Max Program Dimension ±99999.999mm Tape Functions M Function M3(3 Digit) Input Code ISO/EIA Auto Recognition I/O Interface RS232C rogram Storage Space 1280M(512kb) Number of stored programs 400EA Other Functions Display Unit / MDI 10.4” color LCD / Soft input type MDI Synchronized Tapping Rigid Tapping Function Background Tapping Program saving/editing during automatic operation Backlash Compensation Pitch Error Offset Compensation for Each Axis Search Function Sequence / program number search Safety Function Emergency stop / overtravel Program Test Function Machine Lock / Single Block Control Function Memory / MDI / Manual Mirror Image Run hour and parts count display Custom Macro #100 ~ #199, #500 ~ #999 SMEC 2017.07-NO.1 Design and specifications subject to change without notice. www.esmec.com SMEC Co., Ltd. 157-10, Goldenroot-ro, Juchon-myeon, Gimhae-si, Gyeongsangnam-do, Korea Tel +82 55 340 4800 Fax +82 55 340 4740 http://www.esmec.com

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Page 1: SMEC Co., Ltd. - Makrum Oy€¦ · SMEC Machine Tools SL 5500 series 4 5 SL 5500 (High Speed Servo Index Hydraulic Turret) SL 5500M (BMT High Speed Turret) High Speed, Heavy Duty

본사 및 공장

HORIZONTAL TURNING CENTER

SL 5500 series

NC Specifications / FANUC Series

Item Specification

Controlled axis

Controlled Axes 2 axis(X,Z)

Max. Simultaneously Controlled AxesPositioning(G00) / Linear Interpolation(G01) Circular Interpolation(G02, G03)

Least Input Increment 0.001mm

Spindle Function

Spindle Speed Control S5 (5 digit)

Spindle Speed Override 50~120%

Spindle Orientation M19

Feed Function

Feedrate Override (10% increase) 0~200%

Dwell G04

Reference Position Return G27, G28

Manual Pulse Generator 0.001/0.01/0.1mm

Dry Run F0(Fine Feed), 25/50/100%

Rapid Traverse Override F0(Fine Feed), 25/50/100%

Tool Functions

Tool Number Command T2(2 Digit)

Tool nose radius compensation G40 ~ G42

Tool offset pair 128EA

Tool geometry/wear offset GEOMETRY & WEAR DATA

Programming Function

Canned Cycle G70~G72, G74~G76

Decimal Point Input Able to input up to decimal point

Sub Program 4Phase

Work Coordinate System G52~G59

Max Program Dimension ±99999.999mm

Tape Functions

M Function M3(3 Digit)

Input Code ISO/EIA Auto Recognition

I/O Interface RS232C

rogram Storage Space 1280M(512kb)

Number of stored programs 400EA

Other Functions

Display Unit / MDI 10.4” color LCD / Soft input type MDI

Synchronized Tapping Rigid Tapping Function

Background Tapping Program saving/editing during automatic operation

Backlash Compensation Pitch Error Offset Compensation for Each Axis

Search Function Sequence / program number search

Safety Function Emergency stop / overtravel

Program Test Function Machine Lock / Single Block

Control Function Memory / MDI / Manual

Mirror Image

Run hour and parts count display

Custom Macro #100 ~ #199, #500 ~ #999

Ⓔ SMEC 2017.07-NO.1❖ Design and specifications subject to change without notice.

www.esmec.com

SMEC Co., Ltd.157-10, Goldenroot-ro, Juchon-myeon, Gimhae-si, Gyeongsangnam-do, KoreaTel +82 55 340 4800 Fax +82 55 340 4740http://www.esmec.com

Page 2: SMEC Co., Ltd. - Makrum Oy€¦ · SMEC Machine Tools SL 5500 series 4 5 SL 5500 (High Speed Servo Index Hydraulic Turret) SL 5500M (BMT High Speed Turret) High Speed, Heavy Duty

Smart One, Global One

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High Accuracy, High Rigidity Spindle

Spindle Power & Torque Diagram

•1988 - Started as Samsung Heavy Industries Machine Tools Business

•1989 - Horizontal and vertical machining center technology partnership with OKK Japan

•1991 - Turning center and vertical machining center technology partnership with Mori Seiki

•1996 - 5-sided processing center technology partnership with Toshiba

•1999 - Spun out from Samsung Aerospace Industries and established SMEC Co., Ltd

SMEC Company Engineering Machine Tools Samsung

- 45 degree torque tube type bed to support heavy duty turning

- Significantly reduced non-cutting time and efficient turning

- Low-center of gravity reducing vibration, thermal deformation and improving rigidity

Strongest in class with superb structural designSimultaneous heavy duty and precision turning

SL 5500/5500M/5500L/5500LMSL 5500C/5500CM/5500CL/5500CLM

Output Converting Transmission

Equipped as standard feature, high Output

Converting Transmission provides heavy-duty

machining.

Pin Tube Rib Design for Minimal Axis Heat Transfer

Radiator fan-like pin tube rib design dissipates

heat generated by axis movements, maintaining

minimal thermal expansion.

275mm (SL 5500C/CM)

Ø181mm

POWER [kW]

4205

3457

2803

14031153936

TORQUE [N.m]

454037

30

SPINDLE SPEED[rpm]100 200 300 400 500

9323113061021000 1500 2000

0

45kW(S3 25%)

37kW(S2 30min, S3 40%)

30kW(Cont.)

5562

4551

3742

15191856

1249

TORQUE [N.m]

POWER [kW]

45

55

50

4037

30

SPINDLE SPEED[rpm]10094 283 329 369 984

200 300 400 500 1000 1500 20000

55kW(S3 25%)

45kW(S2 30min, S3 40%)

37kW(Cont.)

SL 5500/5500M SL 5500C/5500CM

Page 3: SMEC Co., Ltd. - Makrum Oy€¦ · SMEC Machine Tools SL 5500 series 4 5 SL 5500 (High Speed Servo Index Hydraulic Turret) SL 5500M (BMT High Speed Turret) High Speed, Heavy Duty

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SL 5500 (High Speed Servo Index Hydraulic Turret)

SL 5500M (BMT High Speed Turret)

High Speed, Heavy Duty Servo Turret

Driven by a high torque servo motor, the 12-station heavy -duty turret can accept tools on

both left and right side of each station. Turret indexing (repeatability ± 0.01) is non-stop,

bi-directional with a fast 0.25 second next station index time. Large diameter (Ø320) precision

Curvic coupling with 159,300N clamping force enables precision as well as heavy-duty cutting.

BMT Milling Turret (M Type)

SL 5500M is equipped with standard 12-station BMT turret capable of accepting rotary tools

at any station, providing flexible machining thru various machining operations in just one

set-up. Each BMT holder is securely tightened by 4~6 screws, allowing the turret to perform

heavy-duty cutting, milling and drilling operations. Turret indexing is non-stop, bi-directional

with a fast 0.25 second next station index time.

Indexing Time

0.25 sec(60 Hz)Number of tool positions

12 stations

Indexing Time

0.25 sec(60 Hz)Number of tool positions

12 stations

Turret Torque Diagram(BMT75)

Highly Reliable and Rigid Structural Design

· One piece Meehanite casting with heavily ribbed torque tube design

·Rigid bed supports for powerful cutting

·Excellent vibration dampening and thermal displacement design

Milling Spindle Speed

4,000 rpm(3,000 with BMT85/opt.)Tool Holder

BMT 75(85 Opt.)

SL 5500 seriesHORIZONTAL TURNING CENTER

An innovative high precision, heavy duty CNC Lathe,integrated with all of SMEC's advanced technology - SL 5500 series

Max. Turning Length

Max. Turning Diameter

Max. machining length[MC(BMT 75/85)]

1,097 [(1,079/1,045)] mm (SL 5500/M)

2,197 [(2,179/2,145)] mm (SL 5500L/LM)

1,097 [(1,079/1,045)] mm (SL 5500C/CM)

2,197 [(2,179/2,145)] mm (SL 5500CL/CLM)

SPINDLE SPEED[rpm]

POWER [KW]

TORQUE [N.m]

10

20

30

40

50

60

70

80

75

5

10

15

20

1000 20001400 1500

3000 4000

75.1 N.m

47.8 N.m

70.1 N.m

11kW(30min, S3 60%)

S3 25%)

7.5kW(Cont.)

Spindle motor(30min/cont.)

45/30 kW (SL 5500/M/L/LM)

55/37 kW (SL 5500C/CM/CL/CLM)

Spindle speed

1,500 rpm (SL 5500/M/L/LM)

1,000 rpm (SL 5500C/CM/CL/CLM)

Feed motor(X/Z)

7/6 kW

Rapid traverse(X/Z)

20/20 m/min

Max. machining dia.[BMT 85]

Φ690 [Φ650] mm

Page 4: SMEC Co., Ltd. - Makrum Oy€¦ · SMEC Machine Tools SL 5500 series 4 5 SL 5500 (High Speed Servo Index Hydraulic Turret) SL 5500M (BMT High Speed Turret) High Speed, Heavy Duty

Programmable

Tailstock(Carriage

direct-coupled) [Std.]

The programmable tailstock

body mounted is on wide

guide ways to ensure rigid

work piece support.

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Rigid 45 degree Slant Bed

45 degree slant torque tube design bed and wide guide slide way ensure long term rigidity

and machining accuracy.

Also, the Slant Type structure allows for easier access to the workpiece and superb chip

discharge.

Hexahedral Slide Way

Frame (X-axis)

Wide integral way is machined from

the casting, induction hardened and

precision ground to ensure long-

term rigidity, machining accuracy

and heavy-duty machining.

Fast Indexing and Heavy-Duty Turret Design

All axes ballscrews are pre tensioned, heat treated and

fixed by double anchors on both ends, providing ultimate

rigidity and minimal thermal growth. Both ends are

supported by P4 class high precision angular bearing and

run by big Dia. high precision ballscrews.

Cross-Section of the Bed

Hexahedral Slide Way Frame

150mm

MT5

Ø180mm

SL 5500 seriesHORIZONTAL TURNING CENTER

Centralized Operation Panel

The centralized operation panel with its 10.4 inch

color TFT LCD monitor is able to swivel 90 degrees,

providing operators with easy access to the control

panel while working on the machine.

90deg

Page 5: SMEC Co., Ltd. - Makrum Oy€¦ · SMEC Machine Tools SL 5500 series 4 5 SL 5500 (High Speed Servo Index Hydraulic Turret) SL 5500M (BMT High Speed Turret) High Speed, Heavy Duty

Unit : inch

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High Precision

Tooling System

Standard Accessories

Processing Speed

Smart One, Global One

Automatic Lubricator

Chip Conveyor

Auto Door

Heavy-duty cutting (O.D) <32mm×32mm qualified tool>

Turning Performance (material:SM45C) SL 5500

15 mm

Spindle speed

367 rpmCutting speed

150 m/minDepth of cut

15 mm <Spindle Load 65%>Feedrate

0.4 mm/rev

Surface Roughness

10㎛

RoundnessCutting condition

Tool Diamond tool <nose radius 0.5mm>

Material AL150<Aluminum>Cutting speed 230 m/minFeedrate 0.05 mm/revDepth of cut 0.1 mmOuter diameter 200 mmFilter 1-50Model : SL 5500

2.3㎛ R y

12㎛

10㎛

-10㎛

-12㎛3.98mm

Peak To Valley=2.311㎛

0.48㎛(actual result)

Tool Presetter

Programmable Tailstock

Zaxis

� : Standard Set Numbers

Optional Accessories

Steady Rest & Preparation

SL 5500 seriesHORIZONTAL TURNING CENTER

MT#3-ø80(ø3″)MT#4-ø80(ø3″)MT#5-ø80(ø3″)

ø20(ø¾″) - ø80(ø3″)ø25(ø1″) - ø80(ø3″)ø32(ø1¼″) - ø80(ø3″)ø40(ø1½″) - ø80(ø3″)ø50(ø2″) - ø80(ø3″)ø60(ø2½″) - ø80(ø3″)

12st Turret

Machine Dimensions Unit : mm

5,159

4,854

2,100

2,3

44

Page 6: SMEC Co., Ltd. - Makrum Oy€¦ · SMEC Machine Tools SL 5500 series 4 5 SL 5500 (High Speed Servo Index Hydraulic Turret) SL 5500M (BMT High Speed Turret) High Speed, Heavy Duty

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Smart One, Global OneSL 5500 seriesHORIZONTAL TURNING CENTER

Tooling SystemTooling System

� : Standard Set Numbers � : Standard Set Numbers

MT#2-60(ø2½″)MT#3-60(ø2½″)MT#4-60(ø2½″)MT#5-60(ø2½″)

ø12(ø½″) - ø60(ø2½″)ø16(ø⅜″) - ø60(ø2½″)ø20(ø¾″) - ø60(ø2½″)ø25(ø1″) - ø60(ø2½″)ø32(ø1¼″) - ø60(ø2½″)ø40(ø1½″) - ø60(ø2½″)ø50(ø2″) - ø60(ø2½″)

ø60(ø2½″)

ER40(ø3-ø26)

MT#3-ø80(ø3″)MT#4-ø80(ø3″)MT#5-ø80(ø3″)

ø80(ø3″)

ø20(ø¾″) - ø80(ø3″)ø25(ø1″) - ø80(ø3″)ø32(ø1¼″) - ø80(ø3″)ø40(ø1½″) - ø80(ø3″)ø50(ø2″) - ø80(ø3″)ø60(ø2½″) - ø80(ø3″)

ER40(ø10-ø34)

12st Turret(BMT 75) 12st Turret(BMT 85)

Page 7: SMEC Co., Ltd. - Makrum Oy€¦ · SMEC Machine Tools SL 5500 series 4 5 SL 5500 (High Speed Servo Index Hydraulic Turret) SL 5500M (BMT High Speed Turret) High Speed, Heavy Duty

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Smart One, Global One

Work Range Turret InterferenceUnit : mm Unit : mm

SL 5500 seriesHORIZONTAL TURNING CENTER

1,130(Z-Axis Stroke)

370(X-Axis Stroke)

Ø610 [24.02”] (24” Chuck)

1,100(Tail Stock Stroke)150(Quill Stroke)

Spindle Nose

213.4

150175.9970(Z-Axis Origin) 160

300

40525

340

1,130(Z-Axis Stroke) 60 150123.9

Ø610 [24.02”] (24” Chuck)

Spindle Nose

1,100(Tail Stock Stroke)150(Quill Stroke)

213.4

985(Z-Axis Origin) 145

350(X-Axis Stroke)

525

320

285

85

1,130(Z-Axis Stroke)158.2 40.5 150

125

215

Ø610 [24.02”] (24” Chuck)

Spindle Nose

1,100(Tail Stock Stroke)150(Quill Stroke)

213.4

950.5(Z-Axis Origin) 179.5

370(X-Axis Stroke)5

25340

SL 5500M, BMT 75 SL 5500M/CM, BMT 75

SL 5500

SL 5500M, BMT 85 SL 5500M/CM, BMT 85

Ø690 [Max. Turning Dia.]

Ø836.2 [Max. Tool Swing]

Ø325.4

Ø284.4

Ø720

Ø660.8

Ø80

132

5760

132872

32

300340

710370 [X-Axis Stroke]

34540 25

Ø650 [Max. Turning Dia.]

Ø957.6 [Max. Tool Swing]

Ø80

Ø772.62

132

40

135

350 [X-Axis Stroke]370

720

285 3254540 25

Ø310.7

Max. 34

132

Max. 80

13.5

778

132

150

Ø315.4

132

66 95

Ø309.1

32

Ø690 [Max. Turning Dia.]

Ø775.4 [Max. Tool Swing]

Ø312.4

Ø60

Ø273.5

Ø26

112

32

215

100

340710

370 [X-Axis Stroke]

3454085 25

112

155

125

57.5 110

Ø288.2 8

145

112

SL 5500/C

Page 8: SMEC Co., Ltd. - Makrum Oy€¦ · SMEC Machine Tools SL 5500 series 4 5 SL 5500 (High Speed Servo Index Hydraulic Turret) SL 5500M (BMT High Speed Turret) High Speed, Heavy Duty

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Smart One, Global One

Major Specifications Major Specifications

- Main spindle orientation

- Chuck clamp foot switch

- Chuck clamp confirmation

- Chuck pressure switch

- Manual/Part list

- Safety precaution name plate

- Door interlock

- Patrol Lamp

- Chuck(SL 5500C/CM)

- Side chip conveyor

- Chip bucket

- Special chuck

- Dual pressure chucking

- Air gun

- Air blower

- Oil skimmer

- Chuck coolant

- Coolant gun

- Steady Rest(ASR 4.0/5.1)

Standard Accessories Optional Accessories

※Figures in inches are converted from metric measurements.

※Figures in inches are converted from metric measurements.

SL 5500 seriesHORIZONTAL TURNING CENTER

- Coolant System (4.5 bar-60Hz)

- Work light (Led lamp)

- Splash guard with side coolant tank

- Tool box

- 21” Hyd. Hollow chuck(SL 5500/M)

- Soft Jaw (3set)

- Hard Jaw(1set)

- Leveling unit

DESCRIPTION SL 5500 SL 5500M SL 5500L SL 5500LM

Capacity

Swing over the bed mm 900 900 900 900

Swing over the cross slide mm 800 800 800 800

Max. turning diameter mm 690 690 [650] 690 690 [650]

Max. Milling diameter mm - 793 - 793

Max. turning length mm 1,097 1,079 2,197 2,179

Draw tube ID mm 165.5 165.5 165.5 165.5

TravelsX axis travel mm 370 370 [350] 370 370 [350]

Z axis travel mm 1,130 1,130 2,230 2,230

Main Spindle

Max. spindle speed rpm 1,500[1,200] 1,500[1,200] 1,500[1,200] 1,500[1,200]

Chuck size inch 21[24] 21[24] 21[24] 21[24]

Spindle nose ASA A2-15 A2-15 A2-15 A2-15

Spindle bore diameter mm 181 181 181 181

Min. spindle indexing angle(C-Axis) deg - 0.001 - 0.001

Turret

Number of tool stations [option] ea 12 12(BMT75) [BMT85] 12 12(BMT75) [BMT85]

Shank size for square tool mm 32 32 32 32

Shank diameter for boring bar mm 80 60 [80] 80 60 [80]

Indexing time sec 0.25 0.25 0.25 0.25

Rotary tool spindle speed rpm - 4,000 [3,000] - 4,000 [3,000]

Feed Rate Rapid traverse (X/Z) m/min 20/20 20/20 20/20 20/20

Motor

X axis feed motor kW 7 7 7 7

Z axis feed motor kW 6 6 6 6

Spindle drive motor(cont./30min) kW 45/30 [55/37] [55/37] [55/37] [55/37]

Rotary tool spindle motor(cont./30min) kW - 11/7.5 - 11/7.5

Tailstock

Tailstock quill stroke mm 150 150 150 150

Quill diameter mm 160 160 160 160

Quill bore taper MT MT5(BUILT-IN) MT5(BUILT-IN) MT5(BUILT-IN) MT5(BUILT-IN)

ELECTRIC POWER SUPPLY kVA/V 62/220 62/220 62/220 62/220

REQUIRED FLOOR SPACE(with chip conveyor)(L×W×H) mm 5,159(6,040)×2,173×2,344 6,259(7,140)×2,173×2,344

MACHINE WEIGHT kg 15,000 15,500 15,900 16,400

CONTROLLER Fanuc Series

DESCRIPTION SL 5500C SL 5500CM SL 5500CL SL 5500CLM

Capacity

Swing over the bed mm 900 900 900 900

Swing over the cross slide mm 800 800 800 800

Max. turning diameter mm 690 690 [650] 690 690 [650]

Max. Milling diameter mm 704 - 704 -

Max. turning length mm 1,097 1,079 2,197 2,179

Draw tube ID mm 231 231 231 231

TravelsX axis travel mm 370 370 [350] 370 370 [350]

Z axis travel mm 1,130 1,130 2,230 2,230

Main Spindle

Max. spindle speed rpm 1,000 1,000 1,000 1,000

Chuck size inch - - - -

Spindle nose ASA A2-20 A2-20 A2-20 A2-20

Spindle bore diameter mm 275 275 275 275

Min. spindle indexing angle(C-Axis) deg - 0.001 - 0.001

Turret

Number of tool stations [option] ea 12 12(BMT75) [BMT85] 12 12(BMT75) [BMT85]

Shank size for square tool mm 32 32 32 32

Shank diameter for boring bar mm 80 60 [80] 80 60 [80]

Indexing time sec 0.25 0.25 0.25 0.25

Rotary tool spindle speed rpm - 4,000 [3,000] - 4,000 [3,000]

Feed Rate Rapid traverse (X/Z) m/min 20/20 20/20 20/20 20/20

Motor

X axis feed motor kW 7 7 7 7

Z axis feed motor kW 6 6 6 6

Spindle drive motor(cont./30min) kW 55/37 55/37 55/37 55/37

Rotary tool spindle motor(cont./30min) kW - 11/7.5 - 11/7.5

Tailstock

Tailstock quill stroke mm 150 150 150 150

Quill diameter mm 160 160 160 160

Quill bore taper MT MT5(BUILT-IN) MT5(BUILT-IN) MT5(BUILT-IN) MT5(BUILT-IN)

ELECTRIC POWER SUPPLY kVA/V 62/220 62/220 62/220 62/220

REQUIRED FLOOR SPACE(with chip conveyor)(L×W×H) mm 5,159(6,040)×2,173×2,344 6,259(7,140)×2,173×2,344

MACHINE WEIGHT kg 15,500 16,000 16,400 16,900

CONTROLLER Fanuc Series

※[ ] : Option

※[ ] : Option