sony kdl-55ex500 501 kdl-60ex500 chassis az1-k

LCD DIGITAL COLOR TV

SERVICE MANUAL AZ1-K CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION

9-883-843-51

KDL-55EX500 RM-YD035 US/CNDKDL-55EX500 RM-YD035 MXKDL-55EX501 RM-YD035 US/CNDKDL-60EX500 RM-YD035 US/CNDKDL-60EX500 RM-YD035 MX

LEVEL 3CONFIDENTIAL

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

ORIGINAL MANUAL ISSUE DATE: 1/2010

REVISION DATE SUBJECT

1/2010 No revisions or updates are applicable at this time.

CONFIDENTIALELECTRICAL SERVICE MANUAL

INTERNAL ONLY

2KDL-55EX500/55EX501/60EX500

KDL-55EX500/55EX501/60EX500

TABLE OF CONTENTS

SECTION TITLE PAGE

Safety-Related Component Warning .......................................................................................................................................................................... 3Safety Check-Out ....................................................................................................................................................................................................... 5

SECTION 1: DIAGRAMS ................................................................................................................................................................................................... 61-1. Circuit Boards Location ...................................................................................................................................................................................... 61-2. Printed Wiring Boards and Schematic Diagrams Information ............................................................................................................................ 61-3. Block Diagrams ................................................................................................................................................................................................. 81-4. Schematics and Supporting Information ............................................................................................................................................................ 9

A Board Schematic Diagram (1 of 20) ................................................................................................................................................................ 9A Board Schematic Diagram (2 of 20) .............................................................................................................................................................. 10A Board Schematic Diagram (3 of 20) .............................................................................................................................................................. 11A Board Schematic Diagram (4 of 20) .............................................................................................................................................................. 12A Board Schematic Diagram (5 of 20) .............................................................................................................................................................. 13A Board Schematic Diagram (6 of 20) .............................................................................................................................................................. 14A Board Schematic Diagram (7 of 20) .............................................................................................................................................................. 15A Board Schematic Diagram (8 of 20) .............................................................................................................................................................. 16A Board Schematic Diagram (9 of 20) .............................................................................................................................................................. 17A Board Schematic Diagram (10 of 20) ............................................................................................................................................................ 18A Board Schematic Diagram (11 of 20) ............................................................................................................................................................ 19A Board Schematic Diagram (12 of 20) ............................................................................................................................................................ 20A Board Schematic Diagram (13 of 20) ............................................................................................................................................................ 21A Board Schematic Diagram (14 of 20) ............................................................................................................................................................ 22A Board Schematic Diagram (15 of 20) ............................................................................................................................................................ 23A Board Schematic Diagram (16 of 20) ............................................................................................................................................................ 24A Board Schematic Diagram (17 of 20) ............................................................................................................................................................ 25A Board Schematic Diagram (18 of 20) ............................................................................................................................................................ 26A Board Schematic Diagram (19 of 20) ............................................................................................................................................................ 27A Board Schematic Diagram (20 of 20) ............................................................................................................................................................ 28D1 Board Schematic Diagram .......................................................................................................................................................................... 31G5E Board Schematic Diagram ....................................................................................................................................................................... 34G8S Board Schematic Diagram ....................................................................................................................................................................... 36HRK Board Schematic Diagram ....................................................................................................................................................................... 38

SECTION 2: ELECTRICAL PARTS LIST ........................................................................................................................................................................ 40

APPENDIX A: ENCRYPTION KEY COMPONENTS ..................................................................................................................................................... A-1

3KDL-55EX500/55EX501/60EX500

KDL-55EX500/55EX501/60EX500

SAFETY-RELATED COMPONENT WARNING

There are critical components used in LCD color TVs that are important for safety. These components are identifi ed with shading and ! mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number specifi ed in the electrical parts list to prevent electric shock, fi re, or other hazard.

NOTE: Do not modify the original design without obtaining written permission from the manufacturer or you will void the original parts and labor guarantee.

USE CAUTION WHEN HANDLING THE LCD PANELWhen repairing the LCD panel, be sure you are grounded by using a wrist band.

When installing the LCD panel on a wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.

To avoid damaging the LCD panel:do not press on the panel or frame edge to avoid the risk of electric shock. do not scratch or press on the panel with any sharp objects. do not leave the module in high temperatures or in areas of high humidity for an extended period of time. do not expose the LCD panel to direct sunlight. avoid contact with water. It may cause a short circuit within the module. disconnect the AC adapter when replacing the backlight (CCFL) or inverter circuit.

(High voltage occurs at the inverter circuit at 650Vrms.) always clean the LCD panel with a soft cloth material. use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short. protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).

LEAKAGE CURRENT HOT CHECK CIRCUIT

4KDL-55EX500/55EX501/60EX500

KDL-55EX500/55EX501/60EX500

The circuit boards used in these models have been processed using Lead Free Solder. The boards are identified by the LF logo located close to the board designation e.g. H1 etc [ see example ]. The servicing of these boards requires special precautions to be taken as outlined below.

example

It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints. Lead Free Solder is available under the following part numbers :

Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.

For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com

r e b m u n t r a P r e t e m a i D s k r a m e R 9 1 - 5 0 0 - 0 4 6 - 7 m m 3 . 0 g K 5 2 . 0 0 2 - 5 0 0 - 0 4 6 - 7 m m 4 . 0 g K 0 5 . 0 1 2 - 5 0 0 - 0 4 6 - 7 m m 5 . 0 g K 0 5 . 0 2 2 - 5 0 0 - 0 4 6 - 7 m m 6 . 0 g K 5 2 . 0 3 2 - 5 0 0 - 0 4 6 - 7 m m 8 . 0 g K 0 0 . 1 4 2 - 5 0 0 - 0 4 6 - 7 m m 0 . 1 g K 0 0 . 1 5 2 - 5 0 0 - 0 4 6 - 7 m m 2 . 1 g K 0 0 . 1 6 2 - 5 0 0 - 0 4 6 - 7 m m 6 . 1 g K 0 0 . 1

5KDL-55EX500/55EX501/60EX500

KDL-55EX500/55EX501/60EX500

SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer:

1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are pinched or touching high-wattage resistors.

3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.

4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.

5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.

7. Check the antenna terminals, metal trim, metallized knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

Leakage Test

The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods.

1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers instructions to use these instructions.

2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.

3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The limit indication is 0.75 V, so analog meters must have an accurate low voltage scale. The Simpsons 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).

How to Find a Good Earth GroundA cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also at earth ground. If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.

If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B).

To Exposed MetalParts on Set

0.15 F

Earth Ground

ACVoltmeter(0.75V)

Trouble Light

AC Outlet BoxOhmmeter

Cold-water Pipe

Figure A. Using an AC voltmeter to check AC leakage. Figure B. Checking for earth ground.

6KDL-55EX500/55EX501/60EX500

KDL-55EX500/55EX501/60EX500

SECTION 1: DIAGRAMS

1-1. CIRCUIT BOARDS LOCATION

1-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATIONAll voltages are in V.S : Measurement impossibility.

: B+line.: B-line. (Actual measured value may be different).

: signal path. (RF)Circled numbers are waveform references.

The components identifi ed by shading and ! symbol are critical for safety. Replace only with part number specifi ed.

The symbol indicates a fast operating fuse and is displayed on the component side of the board. Replace only with fuse of the same rating as marked.

Les composants identifi es per un trame et une marque ! sont critiques pour la securite. Ne les remplacer que par une piece portant le numero specifi e.

Le symbole indique une fusible a action rapide. Doit etre remplace par une fusible de meme yaleur, comme maque.

NOTE: The components identifi ed by a red outline and a mark contain confi dential information. Specifi c instructions must be adhered to whenever these components are repaired and/or replaced. See Appendix A: Encryption Key Components in the back of this manual.

All capacitors are in F unless otherwise noted. pF : F 50WV or less are not indicated except for electrolytics and tantalums.All electrolytics are in 50V unless otherwise specifi ed.All resistors are in ohms. k=1000, M=1000kIndication of resistance, which does not have one for rating electrical power, is as follows: Pitch : 5mm Rating electrical power : 1/ 4 W1/ 4 W in resistance, 1/10 W and 1/16 W in chip resistance.

: nonfl ammable resistor : fusible resistor

: internal component : panel designation and adjustment for repair

: earth ground : earth-chassis

All variable and adjustable resistors have characteristic curve B, unless otherwise noted.Readings are taken with a color-bar signal input.Readings are taken with a 10M digital multimeter.Voltages are DC with respect to ground unless otherwise noted.Voltage variations may be noted due to normal production tolerances.

D1 (KDL-55EX500/55EX501 ONLY)

G5E (KDL-55EX500/55EX501 ONLY)G8S (KDL-60EX500 ONLY)

SWITCH UNIT

HRK

A

7KDL-55EX500/55EX501/60EX500

KDL-55EX500/55EX501/60EX500

G

D

S

B1 E1C2

B2 C1E2

2

3

4

5

6

7

8

9

1

G

D

S

B2 E2C1

B1 C2E1

B2 E2C1

B1 C2E1

B2 E2C1

B1 C2E1

B1 E1E2

C1(B2)C2

B1E2

C1C2

(B2)E1

(B2)E1

E2B1

C2C1

B1

E1

C2

B2

C1

E2

G

S S

D

G

D

B1

E1

C2

B2

C1

E2

B1

E2

C2C1(B2)

E2

B1

C1

C2E1(B2)

C2

B1

C1

E2E1(B2)

C2

B1

C1

E2

B2

E1

C2

Ver.1.6

Transistor(FET)

Transistor

Transistor

Transistor

Transistor

Transistor

Transistor

Transistor

Transistor

Transistor

Discrete semiconductor

(Chip semiconductors that are not actually used are included.)

Diode

Diode

Diode

Diode

Diode

Diode

Diode

Diode

Diode

Diode

Source

Source

Anode Anode

(NC)

(NC)Cathode

AnodeCathode

Common

Cathode Cathode

Common

Cathode Cathode

Common

Common

Common

Common

CathodeAnode

Base Emitter

Collector

Base Emitter

Collector

Drain

Gate

Gate

Drain

Device Printed symbol Terminal name Circuit

Terminal name of semiconductors in silk screenprinted circuit ( )

Anode

Anode

Anode Cathode

Anode Anode

Cathode

Transistor(FET)

Transistor(FET)

EmitterCollectorBase

Transistor

SourceGate

Drain

Cathode

AnodeAnode

CathodeAnodeAnode

*

18

11

17

16

15

14

13

12

10

21

20

19

23

22

REFERENCE INFORMATION RESISTOR : RN METAL FILM: RC SOLID: FPRD NONFLAMMABLE CARBON: FUSE NONFLAMMABLE FUSIBLE: RW NONFLAMMABLE WIREWOUND: RS NONFLAMMABLE METAL OXIDE: RB NONFLAMMABLE CEMENT: ADJUSTMENT RESISTOR

COIL : LF-8L MICRO INDUCTOR

CAPACITOR: TA TANTALUM: PS STYROL: PP POLYPROPYLENE: PT MYLAR: MPS METALIZED POLYESTER: MPP METALIZED POLYPROPYLENE: ALB BIPOLAR: ALT HIGH TEMPERATURE: ALR HIGH RIPPLE

8

KDL-55EX500/55EX501/60EX500

KDL-55EX500/55EX501/60EX500

1-3. BLOCK DIAGRAMS

9

KDL-55EX500/55EX501/60EX500

KDL-55EX500/55EX501/60EX500

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |

A

B

C

D

E

F

G

1-4. SCHEMATICS AND SUPPORTING INFORMATION

A 1/20DC CONVERTER I

1-857-593-11 A-P1

A BOARD SCHEMATIC DIAGRAM (1 OF 20)

10

KDL-55EX500/55EX501/60EX500

KDL-55EX500/55EX501/60EX500

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |

A

B

C

D

E

F

G


A 2/20DC CONVERTER II

1-857-593-11 A-P2

11

KDL-55EX500/55EX501/60EX500

KDL-55EX500/55EX501/60EX500

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |

A

B

C

D

E

F

G


A 3/20DC CONVERTER III

1-857-593-11 A-P3

12

KDL-55EX500/55EX501/60EX500

KDL-55EX500/55EX501/60EX500

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |

A

B

C

D

E

F

G


A 4/20INPUT ANALOG VIDEO

1-857-593-11 A-P4

13

KDL-55EX500/55EX501/60EX500

KDL-55EX500/55EX501/60EX500

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |

A

B

C

D

E

F

G


A 5/20INPUT D SUB

1-857-593-11 A-P5

14

KDL-55EX500/55EX501/60EX500

KDL-55EX500/55EX501/60EX500

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |

A

B

C

D

E

F

G


A 6/20INPUT HDMI I

1-857-593-11 A-P6

15

KDL-55EX500/55EX501/60EX500

KDL-55EX500/55EX501/60EX500

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |

A

B

C

D

E

F

G


A 7/20INPUT HDMI II

1-857-593-11 A-P7

16

KDL-55EX500/55EX501/60EX500

KDL-55EX500/55EX501/60EX500

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |

A

B

C

D

E

F

G


A 8/20INPUT HDMI SW

1-857-593-11 A-P8

17

KDL-55EX500/55EX501/60EX500

KDL-55EX500/55EX501/60EX500

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |

A

B

C

D

E

F

G


A 9/20TUNER

1-857-593-11 A-P9

18

KDL-55EX500/55EX501/60EX500

KDL-55EX500/55EX501/60EX500

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |

A

B

C

D

E

F

G


A 10/20AUDIO IN

1-857-593-11 A-P10

19

KDL-55EX500/55EX501/60EX500

KDL-55EX500/55EX501/60EX500

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |

A

B

C

D

E

F

G


A 11/20MT5388 INPUT

1-857-593-11 A-P11

20

KDL-55EX500/55EX501/60EX500

KDL-55EX500/55EX501/60EX500

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |

A

B

C

D

E

F

G


A 12/20MT5388 DDR II

1-857-593-11 A-P12

21

KDL-55EX500/55EX501/60EX500

KDL-55EX500/55EX501/60EX500

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |

A

B

C

D

E

F

G


A 13/20MT5388 LVDS

1-857-593-11 A-P13

22

KDL-55EX500/55EX501/60EX500

KDL-55EX500/55EX501/60EX500

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |

A

B

C

D

E

F

G


A 14/20MT5388 PERIPHERAL/FLASH

1-857-593-11 A-P14

23

KDL-55EX500/55EX501/60EX500

KDL-55EX500/55EX501/60EX500

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |

A

B

C

D

E

F

G


A 15/20MT5388 INPUT

1-857-593-11 A-P15

24

KDL-55EX500/55EX501/60EX500

KDL-55EX500/55EX501/60EX500

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |

A

B

C

D

E

F

G


A 16/20AUDIO AMP

1-857-593-11 A-P16

25

KDL-55EX500/55EX501/60EX500

KDL-55EX500/55EX501/60EX500

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |

A

B

C

D

E

F

G


A 17/20AUDIO SPDIF LINEOUT

1-857-593-11 A-P17

26

KDL-55EX500/55EX501/60EX500

KDL-55EX500/55EX501/60EX500

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |

A

B

C

D

E

F

G


A 18/20IR/USB/KEYPAD

1-857-593-11 A-P18

27

KDL-55EX500/55EX501/60EX500

KDL-55EX500/55EX501/60EX500

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |

A

B

C

D

E

F

G


A 19/20MCU I

1-857-593-11 A-P19

28

KDL-55EX500/55EX501/60EX500

KDL-55EX500/55EX501/60EX500

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |

A

B

C

D

E

F

G


A 20/20MCU II

1-857-593-11 A-P20

KDL-55EX500/55EX501/60EX500

29 KDL-55EX500/55EX501/60EX500

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 |

A

B

C

D

E

F

G

H

[DC CONVERTER I, DC CONVERTER II, DC CONVERTER II, INPUT ANALOG VIDEO, INPUT D SUB, INPUT HDMI I, INPUT HDMI II, INPUT HDMI SW, TUNER, AUDIO IN, MT5388 INPUT, MT5388 DDR II, MT5388 LVDS OUT, MT5388 PERIPHERAL/FLASH, MT5388 POWER, AUDIO AMP, AUDIO SPDIF LINEOUT, IR/USB/KEYPAD, MCU I, MCU II]COMPONENT SIDE

A

C911

R6189

R6188

CN4303

IC6152

TP6155

TP6156

TP6157

CN6002

C4316

C4315

C4314

IC4304

D4306

C285

C280

C284

C283

C282

C8189

R8206

C311

Q303

R325

L302

R4158 R4165

R4157

TP4302

R4346

R4347

C281

C276

L8157

CN8153

TP324 R399

C301

R388

R392

R387

R916

R906

C313

C312

D8301

D8302

C8304

C8303

C8308

C8307R8302

R8301

TP368

R4315

R3320

R4324

R4322

R4311

R4310

R4309

R4308

C8321

TP364

TP306

TP305

R4321

R4320

R4319

R4316

R4323

C305 R6186

R6185

R8193

L306

R8192

TP8157

Q8154

R8181

R8180

R8178

D8151

TP6003

R6006

R6003

R244

L283

IC267

Q4301

C277

R4303

R4302

R4306R4305

IC4305

C8209

C8210

R8194

R8196

R4359

R4360

R4325

X301

TP322

C8318

C8312

R3349

R3355

R8318

R8309

C8315

Q313 TP321

TP310

TP326

CN801

C317

C237

C239 R241

C316

CN304

R270

R4304

R3310

C4317

C315C314 R362

R3363

C307

Q315

R6459

CN303

R3351

C335

C6305

R3366

R3348

R3362

R3347

R6306

R6311

TP363

TP347

TP345

TP344

TP343

IC303

R6305

R346

R344

R345

R343

R324

R322

TP354

R3326

R335

R3325

CN6001

L235

R238

R243

C238

C240

Q234

R256

R240

R245

R315

R250 C345

CN301

R385

CN901

C310

TP352

D6307

C6303

R6310

R6301

R6309

R6302

C6311 C6312

TP362

TP360

TP358

TP356

TP353

R3312

R6032 R6033

R6308 R6307

D6305 D6304

IC305

R3307

R3309

R339

R352 R351

R336

R321

R6604

R6605

L269

C231

D234

R251

R316

R317

R395

R347

C242

C344

R303 R302

CN6301

IC6301

CN6302

C6609

R6607

R6321

R6606

Q233

R242

IC231

Q231

C246

C244

C248 C247

C245

R239

C243

C235

R912

R396

R915

R252

R914

L903

C319

C318

TP302

CN302

RN303

R3338

C320

IC6451

IC301

IC302

IC6302

IC6452

R6030

D6301

C6309

R6457

R6303

IC6304

IC6303

R6458

IC6601

R6612

TP6601

TP6602

TP6603

D6007

C6026

R6038

TP6014

R6028

C241

C234

C233

L231

IC901

R913

R208

R3376

C915C916

C918

C6452

R6451 R6452

R6460

C304

C6313

C6314 R6454

R6453

R6610

R6611

R6031

D6303

D6302

C6455

C6310

C6316

R6455

R6037

R6304

R6456

R6461

D6454C6315

R6036

D6456

D6455

D810

C827

C830

C6608

TP810

D809

C829

R820

D6602

C828

TP809

R819

C6024

C6025

R6026

C232

D901

C917

D902

L902

R6034

R6035D6453

D6452

D6451

CN6451

CN6601

IC6453IC

6454

CN6452

CN6003

CN902

L4158

CN4151

R3353

R3371

R3346

R4202

R4155

R4208

L4157

R4209

R3365

C343

C217

C218

R231

R3350

R3354

R3342

C341

D302

C337

CN950

C298

C4157

C4155

C4156

CN4152

R4166 R4161

R4201

SW706

SW701

SW702

R285

R267

C271

C270

C203

Q314

R204

R201

R206

IC311

IC309

C330

C340

C336

R3356

L292

L413

L412

L411

L410

L422

L419

L418

L417

L416

L415

L414

L423

L405

L404

L403

L402

L401

L400

L421

L420

L409

L408

L407

L406

L234

Q8306

R4178

R4177

R4195

R4203

R4183

C702

IC266

C333

R3341R3345

D904D903R953R951

C950

C951

R281

C264

R280

C8324

R8322

SW703

C710

C701

C713

C711

C709

C274

L707

R3364

R3343

IC310

R226

C215

H4

R952

R950

C535

R507

IC503

H1

Q6302

R8321

CN8302

C704

R705

R703

L706

C4311

R4345

L702

C272

C273

C222

Q207

D4304

C210

C216

C306 C308

TP351

R310

C309

C324

TP342

R342

R3305

R376

R375

C303

R382

R381

R380

R503

R505

R301

C8166

R8161

RN502 RN506

R511

C6308

Q6301 R6315

R6312

R6317

C519

C6307

C8323

R6320

R6314

R6313

SW707

SW704

SW705

C705

TM701

R704

R702

R263

L705

C255C259

R258

R255

C265

C266

C258

R261

C257

C4310

C209

Q209

R4351

R4344

R4341

R262

R257

C212

C207

C211R214

RN302

R373

R308

Q302

R3324

R379 R378

R377

R307

R312

D301

C8216

C8217

C8218

C8168

C8169

RN8151

R8160 C8167

R509

R513

C515

R232

R4337

R6316

R6318L4006

C253

C251

C252

C249

IC232

C223

C205

R287

F1

C202

C208

C213R223 R288

R212 R236

RN509

D8001

D8002

C8186

C8214

R8153

R8163

R8165

R8158

R8152

R8151

R8170R8173

R8164

L4005

R4005

R4008

L4004

L4001

C8204

R4111

C260

R809

R811

R817

R818C813

C815

C825

C826

C279

C254

C250

L236

Q210

C201

CN201

RN501

RN507 RN503RN505

IC502

R8154

C8325

R4002

L4003

L4002

C4304

L4301

C4303

R801

R802

R810

R812

R4112

R4113 C801

C802

C814

R8308

C286

L289

C8313

IC271

C8319

C8302

R4192

R8327

L8301

C8151

C206

TP8151

L8151

L8152

H2

R4313

R502

R504

R506

C4307

IC4303

R510C4309

C4308

C512

C511

TP369

IC4001

TP4022

TP4029

X4301

C4302

R4301

C816

C8329

C8327

C8326 R8311

R8310

R8305

R8317

R8315

R8306

R8307

R8316

C8328

R8313

Q8157

R8183

R8182

L8153

C8165

R8155

CN8152

L8155

R4333

R4317

R4326

R4332

R4318

R4314

R508

R512

TP4043

C4519

C4520

R4001

C4475

C4476

C6021

C6016

C6015R6021

R6025

C8317

C8309

IC8301

TP807

C822

R8167

TP8302

L8154

C8174

R233

R4340

R8325

C8178

TP8153

TP8152

Q903

R908

R4160

R904

Q400

R903

C4306

C4305

C290

TP270

H3 L273

L207

C4004

C6022

C6001

C6031

C6011

C6006

C6005

C6003

C817

R6002

R6001

R6027

R6005

R6010

R6014R813

D805

C818

TP805

R814

D807

L8303

C8311

R8303

IC8151

TP8154

Q904

R905 R910

C904

L901C907

C910

R909

C292

C6161

C6164

R6163

R6165

C6012

C6158

C6157

C6154

C6013

R6015

R6159

R6017

R6156

R6161

C6002

CN6151

R8304

C8320

TP8304

C8310

C8175

R8326

C8176

C8170

TP8155

R8162

R8171

CN8151

L8156

Q901 Q902

R901

CN4301

R3383 R3384

R4312

R4179

R3385

R3386

R4159

C914

C908

IC268

R911

R907

C912

C289

R276

C291

C288

CN8301

C4313

R4348C4312

C8152

C8190

C328

C321

IC308

R332

R320

C902

R902

1-881-683-11

KDL-55EX500/55EX501/60EX500

30 KDL-55EX500/55EX501/60EX500

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 |

A

B

C

D

E

F

G

H

CONDUCTOR SIDE

TP357

TP349

TP348

TP346

R3378R3357Q312

Q8305Q8301

C805

TP801R804

C6019

D6006

C6007

L6002

R6009

R6011

TP6006

C6010

R6013

R6012L6003

C8205C8203C8200C8198

C8197 C8201

R4362

R4357

R4358

TP341

R314

R313

TP350TP323

R4197 R334

R3377

R323

R3303

R4190 R333

R3352

Q316

R3308

R3379

R3380

TP328

D802C804

C6017

C803

C806

L6005

R6020

R6022

TP6004

C6009C6008

C8207C8202R8198

TP338

R4361

TP332

TP331TP370

C906

C913

C905

TP366TP365

TP367

D6005

C6014R6019

TP6010

D6002C6004

R6007

R235

R234 D232

TP329

C909

C903

C901

TP355

C6301

C6302

R6319

C6304C6306

D6306

C6607

C6606

R6613

C6604C6603R6609R6608

D6004

L6004

R6016

R6018

TP6008

L6001

R6029

R6008R6004

R246

C6605

C6601

C6602

D6001

TP6001

C6163

C6453

C6451

C6454

C6456

Q304

C445

R3336R3337

C446

R4185

Q305

R3373

R4363

R4198

R4182

R4187

R4193

R4196

R4164

R711

C294R277

R4339

R4354

D4301

R4184R4186R4199R4168 R4167

R4162

R4188

C706

L703

Q202

R210

R3368

R3340

C214

R209

R3344

R211

IC269

C919

C323

TP269C293 L

293

R4191

C334R3360

R3370 C339

C338

Q201

C300

C297

C299

C296

C534

R291

R290

C322

C295

R284

R260

R8314

R264

R283

R282

R266

C329C342

R3375

R3361

R3358

R3367

R3359

C332

R205

R203

R202

R3372

R222

L307

C204

R207

C221

RN508

C533 C527

C526

C505

C532

C530

C529

C528

C513

C518

C4487

R713

R712

L279

RN504

C506

C540

RN510

C510C508

C539

C538

C4498C4499

R4003 C4516

C4495C4003L285

Q8304

R8319

C707

R8195

R707

L713

L712L704

L710

C717

C721

C719

C714

R227

C542

C4507

C516

C4484

C4483

C4459

R4335

R4329R4331

C4509

L284

C4505

C517C4506

L287

R4451

R4330

L286R259

R254

L272

C716

R4352R4343

R708R4353R4342

R709

C718C712

C715

L719L711

L708C708

C720L709

R269

C219 R217

Q204R219

Q205

C263R279

R278

C520

C537C549

C548

C545

C525

C524

C514C547

TP502

C4510

C4468

C4462

TP501

C4518C4517

TP4020

R268

R265

R706R701

C8206

C8196C8194

C220

Q206

C522

C541C531

C523

C536

R275

R274

C501

C4508

C4465

C4458

C4453

C287

C4451

C509

C4457

C4454

C4452

C4466

C4463

C4456

TP4024

C4472C4471

C8219

D4309

D4308

C4486

C4503C4504C4488

C4485

L210

D4310

R8156

C504

TP4301

C543

C546

C544

C521

C507

C4464

C4460 R501

C4512

C4482

C4513

C4467

C4461

C4455

C4481

C4474L290L288

C4500

C4496

C4497

C4511C4502C

4501

L209

L276

C4521

C4489C4490

C4522

C4002

C4001

L275

L277

R8201R8188Q8160

C8153

TP8160R8200

R8197

R8187

C8187

C8158 C8161C8159C8160

IC4302

C4469

C4470

C4473

C4493C4494L291

TP6154

R218

R4338

R4006

L270

C4514

C4515

C4492

TP4042

C4491L274

C4479

C4478

C4477

L271

C4480L208

TP8159Q8158

C8156

C8184

C8185

C8162

R8157

C8164C8163

L278

R4349R6170

Q213

R4007

R4156

R4181

R6178R6177

R6175R6173 R4163

TP808

C8155

C8157Q8155

C8154

TP8158

Q8156

R8189

R8184

C8171

R8166

C8173C8172

C6162

Q6152

R6176R6168

Q6151

C6168C6169

D6159D6158

TP6153C6166

L6156R6166

D808

C820

R815

R8207

R8186R8176

C8180

TP8156R8185

R8179

R8175

C8183

C8177 C8182C8181C8179

C6170

R6181R6187

R6182

R6183

R6171R6179

D6601

C6151

D6155

D806

C819

R816

C824C823

R8330

R8331

Q8153

C8193

R8205

R8208C8188C

8212

C8211

C8191

R8174

Q6153

D6151D6152

R4350R6180R6151

R6154R6184

TP6152D6154

C6160

R6158

TP6151

R6162

L6155

TP806

R8203 R8204

IC8152

C8192

TP311TP319

R4336

R4328R4334

R4327

R8323

C8322

Q8303

C6153

C6152

R6153

R6152

D6156D6157

D6153

C6156

L6154R6157

R8199 R8202

IC8153

TP336

TP335TP312

TP333TP317TP330

TP320 TP307

TP325R4194

R3327

R4200

Q311

R338R337

R3369R350

Q8302

C8316

TP802R803

D801

R6024

C6018

C6020

L6006

TP6012

R6023

D6003C821

C278R273

C8195

C8215

R272

C8213

C8199

R8213

R8212

R8211

R8210

R8209

R4356R4355

C4301IC4301

C325

C302TP340

TP334

R4189

R3302

TP339

TP337

TP318

TP314

R394

R4210R4211

TP361

TP359

1-881-683-11

[DC CONVERTER I, DC CONVERTER II, DC CONVERTER II, INPUT ANALOG VIDEO, INPUT D SUB, INPUT HDMI I, INPUT HDMI II, INPUT HDMI SW, TUNER, AUDIO IN, MT5388 INPUT, MT5388 DDR II, MT5388 LVDS OUT, MT5388 PERIPHERAL/FLASH, MT5388 POWER, AUDIO AMP, AUDIO SPDIF LINEOUT, IR/USB/KEYPAD, MCU I, MCU II]

A

KDL-55EX500/55EX501/60EX500

KDL-55EX500/55EX501/60EX500 31

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

D1 BOARD SCHEMATIC DIAGRAM

JL6613

1/10W

R6623

1608

68

MA2J1130GLS0D6613

25V47

C6603

1/10WRN-CP0.5%

R661339k

XXC6615

1/10W

R662847k

3HP

T-753SS13066

D

JL6620

JL6605 3HP

T-753SS14066

D

1/10WRN-CP

5%

10kR6608

JL6615

JL6614

1/10WRN-CP

R662268

JL6618

1/10W

R6617560

MA2J1130GLS0D6612

25VX7R

0.22C6613

JL6622

JL6604

R66102 .2k

R66092 .2k

MA2J1130GLS0D6610

JL6607

INV_DRV_1L

1/10W

R6615560

25V0.01

B

C6611

1/10W560

R6621

1/10W68

R6624

MA2J1130GLS0D6611

1066D

0SLLG7408Z

AM

2066D

0SLLG7408Z

AM

JL6610XX

C6616

JL6621

JL6617

JL6619

JL6606

INV_DRV_2L

2012

25V1

B

C6755

1/10W47k

R6630

XXR6612

JL6612

JL6611

MAZ8150GMLS0D6608

XXC6617

C6608XX

JL6603

JL6616

MAZ8150GMLS0D6609

C6609XX

XXR6606

1/10W47k

R6629

1/10W

R662747k

XXC6614

0SLM

G0518ZA

M5066

D

C6607XX

JL6609

1/10W1608

68R6625

XXR6611

25VX7R

C66120 .22

1/10WRN-CP

5%

10kR6607

JL6608

1/10W560

R6619

25V0 . 1

BC6707

RN-CP

R674547k

1/10W

0.5%

25V0.01

B

C6716

25V0 . 1

B

C6740

1608

1/10WRN-CP

5%

R676010k

JL6718

MA4J1130GLS0D6704

RN-CP

R67552 .2k

1/10W

1/10WRN-CP

5%

33kR6709

JL6705

C67180 .0125V

B

JL6719

25VB

C67130 .01

25VB

C67470 . 1

JL672010V1

X7R

C6735

XXR6710

1/10WRN-CP

5%

R6747100k

RN-CP

4 .7kR6738

1/10W

5%

I O

G VO

LD1117S50IC6701

0.5%

*R672356

1/10WRN-CP

0.5%

*R671739k

0SL0G7408Z

AM

6076D

25V0 . 1

BC6710

100kR6752

1/10W

5%RN-CP

50VCH

C6720100p

JL6703

0.5%

*R672747

1/10WRN-CP

JL6701

25VB

C67500 . 1

10V4 . 7

X7R

C6719

1/10WRN-CP

4 . 7R6762

25VX7R

C67270 .22

0.5%

*R672647

1/10WRN-CP2012

10VX7R

C67052 . 2

50VB

C67411000p

6.3V10

X6S

C6723

50VCH

C6715470p

0.5%3.3k

*R6716

1/10W4.7k

R6731

RN-CP5%

JL6711

JL6717

2076D

0SL0G8608Z

AM

25V0 . 1

B

C6733

1/10WRN-CP

5%

10kR6735

RN-CP

R6749100k

1/10W

5%

RN-CP

R6746330k

1/10W

0.5%

1/10WRN-CP

5%

R671222k

JL6709

JL6704

JL6721

C6709CH

100p50V

JL6706

XXR6759

1/10WRN-CP0.5%

R67436 .8k

9076D

0SLG0111 J 2

AM

JL6716

1/10W

R673210k

25VB

C67490 . 1

*R6728

0.5%

1/10WRN-CP

39

RN-CP

100kR6739

1/10W

5%

14 13 12 11 10 9 8

7654321

LM339DT(P)IC6702

0 0

CC

V - + -

-+

+-+DN

G

00

1/10W

R67181k

1/10WRN-CP0.5%

R675856k

5161

7181

9102

1121

3141

019

87

65

43

21

LX1692FIDW-TRIC6700

VDDA

C_R

C_BST

C_TO

I_R

ENABLE

BRITE_A

VIN_SNS

BRITE_D

VCOMP AGND

ICOMP

V_SNS

ISNS

DOUT

COUT

GND

BOUT

AOUT

VDDP

25VB

C67530 . 1

16V

C6745100

2012

25V1

B

C6722

220pC6714

CH50V

1

GND_1

JL6702

JL6710

25VB

C67340 .01

25V0 . 1

B

C6728

25VB

C67360 . 1

R675410k

1/10WRN-CP

5%

1/10WRN-CP

R67114 .7k

RN-CP

10kR6750

1/10W

5%

RN-CP

R6740

1/10W

0.5%

6.8k

*R6722XX

1/10W

RN-CP0.5%

1k

R6721

0.5%

*R672539

1/10WRN-CP

R6729

5%

15k1/10WRN-CP

0.5%

*R672439

1/10WRN-CP

1GND_1

1/10W

R6744120k

1

GND_1

10V1

X7RC6711

0SL0G7408Z

AM

5076D

JL6700

25VB

C67390 . 1

25V0 . 1

B

C6712

RN-CP

1kR6748

1/10W

5%

RN-CP

10kR6751

1/10W

5%

R675347k

1/10W

5%RN-CP

1/10WRN-CP

R676147k

R6730XX

EY6600

1

3

5

5PCN6600

PRI_VCC(12V)

PRI_GND

PFC_OUT(395V)

JL6601

JL6602

450VPT

C66021

JL6600

250VB

C6800100p

EY6601

FB67020.45uH

1/4WFPRD

10R6601

JL6707

C67303300p50VSL

1608

C672910p

6.3kVSL

JL6713JL6712

0SLG0311J4

AM

0176D

25V0 .01

B

C6746

JL6728

JL6726

JL6725

JL6724

25V0.01

B

C6754

JL6722

25V0.01

B

C6752

JL6723

JL6727

25VB

C66040 . 1

25VB

C66050 . 1

1/10WRN-CP

5%

R66021M

Mount Mecha 039921201A6600 Q6602,Q6603

Mount Mecha 039921201A6601 Q6600,Q6601

1/10WRN-CP

5%

R66051M

1

GND_1

50VB

C67562200p

1608

1/10WRN-CP0.5%

R676610k

0.3W

*RV675010k

0SLG0311J4

AM

8076D

JL6729

C673810p

6.3kVSL

C67313300p50VSL

1608

1

GND_1

1

2

3

3PCN6704

HV1

HV1

HV1

E

3076T

E

1

GND_1

1

4 7

9

10

2

3

65

T6800

JL6732

JL6733

INV_DRV_2L

INV_DRV_1L

JL6734 JL6735

E

2076T

E

68uHL6601

EY6607

EY6608

EY6609

EY6610

EY6703

EY6704

EY6705

EY6706

EY6615

EY6616

EY6617

EY6618

EY6612

EY6611

EY6613

EY6614

JL6736

JL6737

JL6739

JL6740

JL6741

JL6623

JL6624

JL6742 JL6743

1

2

3

4

4PCN6705

HV2

HV2

HV2

HV2

D6713MA2J1110GLS0

1

GND_1

1/2WRF

R66000 .47

1

2

3

4

5

5PCN6702

VCC_12V

FB

GND

GND

LD

2012

25VB

C66101

M1FM3D6622

50V1000p

B

C6726

1/10WRN-CP

5%

100R6741

XXR6768

MA2J1110GLS0D6714

MA2J1110GLS0D6715

1/10WRN-CP

5%

33kR6769

1/10WRN-CP

10kR6763

50V1000p

B

C6757

1/10WRN-CP

5%

10kR6770

0SLG0111J2

AM

6176D

1/10WRN-CP

5%

2.7kR6771

1

2

3

4

5

6

7

7PCN6703

NC

DIMMER

BL_ON

BL_ERR

GND

REG12

LD_LATCH

STR-H7204AIC6600

1 LDRV1

2 CKI1

3 VCC

4 GND

5 DTC

6 CKI2

7 LDRV2 8OUT2

9HDRV2

01VB2

21VB1

31HDRV1

41OUT1

450VPT

C66221

D6607XX

D6606XX

SJPJ-L3VLD6619

SJPJ-L3VLD6618

RN-CP

1kR6773

1/10W

5%RN-CP

1kR6775

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5%

RN-CP

10kR6765

1/10W*R6715 XX

ISA1235AC1TP-1EFQ6704

1/10WRN-CP

5%

10kR6780

Q67052SC3052EF-T1-LEF

JL6625

JL6626 JL6627

JL6628

JL6629

JL6630

JL6631

JL6632

JL6633

JL6634

JL6635

JL6745

JL6746 JL6747

JL6748

JL6749

JL6750

JL6751 JL6752

JL6753

JL6754

JL6755

JL6756

JL6757

JL6758

L6700XX

L6701XX5

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JL6731

JL6636

JL6638

JL6637

JL6738

1

3

2

4 5

8

6

7

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1

32

4

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JL6639

JL6640

JL6641 JL6642

JL6643

JL6644

JL6645

JL6646

JL6647

JL6759

JL6760

JL6761

JL6762

JL6763

JL6764 JL6765

JL6766

JL6767

JL6768

JL6769

JL6770

JL6771

JL6772

JL6773

JL6774

JL6775

JL6776JL6777

JL6779

JL6780

JL6781

JL6782 JL6783 JL6784

JL6785

JL6787

JL6788

JL6789 JL6790

JL6791

JL6648

S

TK8A50DQ6602

S

TK8A50DQ6603

S

TK8A50DQ6600

S

TK8A50DQ6601

10JS6600

10JS6601

CMF02D6614

CMF02D6615

JL6792

JL6649

JL6793JL6794

JL6795JL6796

JL6650

JL6651

0.5mm

0.5mm

0.5mm

TO BALANCER BOARD

TDK TYPE CDMURATA TYPE KX

FROM PFC OUT(DC395V)

Y Cap

HIGH VOLTAGE OUTPUT

FROM G BOARD

JST XA 3pin

5mm

HIGH VOLTAGEHIT1900HV-GND 11mm

IC

IC

1%

JST XA 4pin

IC

JS L

D1INVERTER

1-474-206-11 D1-P1

KDL-55EX500/55EX501/60EX500

KDL-55EX500/55EX501/60EX500 32

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20

A

B

C

D

E

F

G

H

I

J

K

L

[INVERTER]COMPONENT SIDE

D1

15

L66

00C 6 7 4 5

L 6 6 0 1A66

00A66

01

CN66

00

C66

02

C 6 6 0 3

EY66

00EY66

01

R 6 6 0 0

R 6 6 0 1

F B 6 7 0 2

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JW67

08

T68

00

C N 6 7 0 2

CN67

03

N CD I M M E R

L D _ L A T C HR E G 1 2G N DB L _ E R RB L _ O N

JW67

07

J W 6 7 0 4

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E Y 6 6 1 4

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03

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GND

LD

1 5

17

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1

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50

D O W N

Freq

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03EY67

04EY67

05EY67

06

13

C N 6 7 0 4

14

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H V 2H V 2H V 2

H V 1H V 1H V 1

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L a b e lR a t i n g

2 D L a b e L

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22

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1 5

17

13

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GS

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GS

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KDL-55EX500/55EX501/60EX500

KDL-55EX500/55EX501/60EX500 33

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 |

A

B

C

D

E

F

G

H

I

J

K

L

15

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C 6 7 0 9C 6 7 1 0C 6 7 1 1

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D 6 7 0 2

C 6 7 2 7

C 6 7 2 8

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I C 6 7 0 0

I C 6 7 0 1

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60

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C 6 6 0 7

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61

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C 6 6 1 3

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60

1

D 6 6 0 2

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60

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[INVERTER]CONDUCTOR SIDE

D1

KDL-55EX500/55EX501/60EX500

KDL-55EX500/55EX501/60EX500 34

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

G5E BOARD SCHEMATIC DIAGRAM

G5EPOWER

1-474-203-11 G5E-P1

KDL-55EX500/55EX501/60EX500

KDL-55EX500/55EX501/60EX500 35

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 |

A

B

C

D

E

F

G

H

I

J

K

L

M

[POWER]COMPONENT SIDE

G5E1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 |

A

B

C

D

E

F

G

H

I

J

K

L

M

[POWER]CONDUCTOR SIDE

G5E

KDL-55EX500/55EX501/60EX500

KDL-55EX500/55EX501/60EX500 36

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

G8S BOARD SCHEMATIC DIAGRAM

G8SPOWER

1-474-205-11 G8S-P1

KDL-55EX500/55EX501/60EX500

KDL-55EX500/55EX501/60EX500 37

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

[POWER]COMPONENT SIDE

G8S1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10

A

B

C

D

E

F

G

H

I

J

K

L

M

N

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[POWER]CONDUCTOR SIDE

G8S

KDL-55EX500/55EX501/60EX500

38 KDL-55EX500/55EX501/60EX500

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14

A

B

C

D

E

F

G

H

I

J

HRK BOARD SCHEMATIC DIAGRAM

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