spc floor tile turnkey project - stars plas · 2020. 4. 8. · cooling mixer. total volume 2500l...
TRANSCRIPT
ADD: HuaChang Road, Science and Technology Zone Zhangjiagang, Jiangsu, CHINA Email: [email protected] Contact: Andy Fang Web: https://www.starsplas.com TEL: +86 512 56303759 FAX: +86 512 58535268 WhatsApp/Cell: +86 18913613799
Date: 28/11/2018
SPC Floor Tile Turnkey Project
Part Ι Project Evaluation
Profit Estimate Reference(All calculation should based on local marketing price):
Item Data
SPC Sheet Production Output 1000~1400m2/day | Half 20FCL
Production Estimate days 300 days/year
Annual Estimate Output 210,000 Sheet | 420,000 m2/Year
Sizes of Sheet after Extrusion 950x1220mm (1.2 square meters)
Production Cost 5~6 $/m2
Marketing Price in China 7~9 $/m2
Gross Profit per sheet 2~3 $/m2
ADD: HuaChang Road, Science and Technology Zone Zhangjiagang, Jiangsu, CHINA Email: [email protected] Contact: Andy Fang Web: https://www.starsplas.com TEL: +86 512 56303759 FAX: +86 512 58535268 WhatsApp/Cell: +86 18913613799
Gross Profit per day 2,000~4,200 $ /day
Annual Estimate Gross Profit 600,000~1,260,000 $/year
Raw Materials, Additives, Consumables:
No. Item Formulation Reference Price Reference
1 CaCO3 200-225kg 60~90$/Ton
2 PVC Resin 75kg 1100~1200$/Ton
3 Recycled PVC Chips 50-60kg 400~550$/Ton
4 Stabilizer 3.3-6.5kg 1850~1980$/Ton
5 CPE 4~6kg 2100~2280$/Ton
6 PE-Wax 0.5~0.7kg 1650~1760$/Ton
7 Lubricant 0.7~1.3kw 1950~2050$/Ton
8 ACR 3-4.5kg 2100~2250$/Ton
9 UV coating Oil 12~18g/m2 0.15~0.2$/kg
10 PVC Film 1m/m2 0.5~0.6$/m
11 Wear layer 1m/m2 0.68~0.75$/m
12 Foam Layer 1m/m 0.63~0.92$/m2
Estimate for production cost 550~600 $/Ton in China
5~6 $/m2
EXW Price 7~8 $/m2
Marketing Price 10-12 $/m2
ADD: HuaChang Road, Science and Technology Zone Zhangjiagang, Jiangsu, CHINA Email: [email protected] Contact: Andy Fang Web: https://www.starsplas.com TEL: +86 512 56303759 FAX: +86 512 58535268 WhatsApp/Cell: +86 18913613799
Part Ⅱ Equipment Details
1. Mixing System
Processing Procedure:
Section A (Weighing & Loading): Forklift → Open 25kgs Small bags(10+kinds of materials)
→ Weighing one by one → Loading into Mixer by Vacuum Conveyor
This is a semi-automatic system, you need to weighing by labor
Section B ( Mixing & Blending): Loading materials & Additives → High speed Turbo Mixer
→ Cooling Bending Mixer
Section C (Storage for Stand by): Screw Conveyor from Mixer to Silo→ 5T Silo for storage
→ Screw conveyor transfer from Silo to extrusion machine
Vacuum Loading System
Bag Unloading Unit S.S.304 for all parts
Safety Grid To avoid any packaging or tools falling into the loader
Dust Collector
1.5kw Blower for dust free venting 2pcs Solenoid valve, Back flushing for self cleaning.;
3pcs Anti-static bag filter ( with PTFE coating )
Pipe lines and pipe supporter
All pipes and platform was included Materials Suction pipes ( according calculation design ) Air Suction pipes ( according calculation design ) Piping clamp ( Morris type ) Pipe materials S.S304 & Plastic flexible pipes
ADD: HuaChang Road, Science and Technology Zone Zhangjiagang, Jiangsu, CHINA Email: [email protected] Contact: Andy Fang Web: https://www.starsplas.com TEL: +86 512 56303759 FAX: +86 512 58535268 WhatsApp/Cell: +86 18913613799
Discharging Rotary valve Speed controller with a VSD ( variable speed drive )
Slide gate valve Adjust air flow at inlet air suction pipe
Vacuum pressure gauge Monitor the pressure during the pneumatic transportation
Vacuum Blower 7.5kw equipped with a VSD ( variable speed drive )
Vacuum Hopper 600L for materials loading 3pcs Solenoid valve, Back flushing for self cleaning.; 4pcs Anti-static bag filter ( with PTFE coating )
Compress air for Solenoid valve supply with accumulator tank(supplied by contractor)
Mixing System
High speed Mixer
Total Volume 800L
Effective Volume 600L
Motor 110kw Siemens Motor
VSD ( variable speed drive ) INVT/Siemens Inverter
Thickness of the Wall 16mm(8mm S.S.304+8mmQ235A), Others only use 10mm
Thickness of the Base cone 25mm(1Cr18Ni9Ti), Others only use 14mm
Sealing method Oil sealing + Labyrinth Sealing
Type of mixing blade linear 3-layer, S.S.304
Max. Loading capacity 280~350kg/batch
Rotating speed 700rpm(Speed adjustable)
Lid opening method By pneumatic, and lid has safe Interlinked switch
Cooling Mixer
Total Volume 2500L
Effective Volume 1850L
Motor 22kw Siemens Motor
ADD: HuaChang Road, Science and Technology Zone Zhangjiagang, Jiangsu, CHINA Email: [email protected] Contact: Andy Fang Web: https://www.starsplas.com TEL: +86 512 56303759 FAX: +86 512 58535268 WhatsApp/Cell: +86 18913613799
VSD ( variable speed drive ) INVT/Siemens Inverter
Thickness of the Wall 12mm(6mm S.S.304+6mmQ235A), Others only use 10mm
Thickness of the Side Plate 20mm(1Cr18Ni9Ti), Others only use 15mm
Type of mixing blade Detachable, S.S.304
Rotating speed 100-120 rpm
Cooling time 4-6min/batch
Cooling Method Circulating water in water jacket, with Chiller better
Discharging DN300, pneumatic butterfly valve
Electrical Cabinet
VSD ( variable speed drive ) INVT/Siemens Inverter
Main Electrical Spare parts Siemens/Schneider
Temperature Controller RKC
Screw Conveying System & Platform structure
ADD: HuaChang Road, Science and Technology Zone Zhangjiagang, Jiangsu, CHINA Email: [email protected] Contact: Andy Fang Web: https://www.starsplas.com TEL: +86 512 56303759 FAX: +86 512 58535268 WhatsApp/Cell: +86 18913613799
Option A Mixed compounds conveying silo(Same as the Layout of Mixing system option A)
Option B Platform with Buffer silo(Same as the Layout of Mixing system option B), it requires workshop height is more than 10 meters
Storage Silo for Mixed Silo 5Tons( Can service for two lines)
Screw loader 2.2kw/set
Platform Our team will come to measure and confirm the structure and Layout details
Buffer Silo
Silo Volume 5T ( Requires 12 Cubic Meters)
Materials of Silo S.S.304
2. SPC Floor Extrusion Line
ADD: HuaChang Road, Science and Technology Zone Zhangjiagang, Jiangsu, CHINA Email: [email protected] Contact: Andy Fang Web: https://www.starsplas.com TEL: +86 512 56303759 FAX: +86 512 58535268 WhatsApp/Cell: +86 18913613799
Processing Procedure:
Section A ( Extrusion System ): Screw Conveyor from 5T Silo → Feeding into Hopper Loader
→ Extruder → Extrusion through T-Die into 4-roller Calender
Section B ( Calender System ): Melt SPC from T-DIE → 4-roller Calender → 2-roller hot laminati
ng roller(PVC film & Wear Layer)
Section C ( Downstream System): Cooling roller for Laminated SPC Floor sheet → Drawer → C
utter → Automatic Vacuum Sucker
Item Technical parameters
Extrusion System - Ф92/188 Extruder
Color of machine Can be customized
Power of Extrusion Line 180kw
Length of Extrusion Line 23.2m
Loading Hopper
ADD: HuaChang Road, Science and Technology Zone Zhangjiagang, Jiangsu, CHINA Email: [email protected] Contact: Andy Fang Web: https://www.starsplas.com TEL: +86 512 56303759 FAX: +86 512 58535268 WhatsApp/Cell: +86 18913613799
Feeding Power 1.5kw with VSD ( variable speed drive ) controll
er
Double screw feeder Better Performance is Stable Feeding
Level Sensor 2pcs, Linked with Alarm
Screw
Materials 38CrMoAIA
Diameter 92/188
Effective length 2500mm
Quantity 2pcs
The rotation speed 1~35±3 rpm
Thickness of nitrided layer 0.4~0.7mm
Thickness of tungsten carbide coating 2mm
Barrel
Material 38CrMoAIA
Barrel type Two-section, front section inlay alloy
Heating zones Six zones
Heating power 68kw
Temperature range 50~300℃
Cooling zones Six zones
Adapter Stainless steel 3Cr13, chromium plated, with inner
convergent flow type
Cooling system 5X0.55Kw Blower fans
Cooling medium Air
Thickness of nitrided layer 0.7~0.8mm
Thickness of tungsten carbide coating 2mm
Motor and Gearbox
Main motor 110kw,
Gearbox Helical gears: 20CrMoTi
ADD: HuaChang Road, Science and Technology Zone Zhangjiagang, Jiangsu, CHINA Email: [email protected] Contact: Andy Fang Web: https://www.starsplas.com TEL: +86 512 56303759 FAX: +86 512 58535268 WhatsApp/Cell: +86 18913613799
Bearing:NSK/NTN
PLC Electrical Control
Motor VSD ( variable speed drive ) ABB/SIEMENS
Main electric elements Schneider
Vacuum exhausting system
Type Monoblock and hydroseal vacuum pump
Motor power (kW) 4
Working method of the motor Three-phase asynchronous motor
Vacuum degree (Mpa) 0~-0.075
Quantity of vacuum pumps 1set
Extrusion T-Die Mould
Width 1320mm
Thickness adjustable 2~6mm
Die Heater 9kw x 1, Temperature Range: 25~160℃
Four-roller Calender System
ADD: HuaChang Road, Science and Technology Zone Zhangjiagang, Jiangsu, CHINA Email: [email protected] Contact: Andy Fang Web: https://www.starsplas.com TEL: +86 512 56303759 FAX: +86 512 58535268 WhatsApp/Cell: +86 18913613799
Roller Diameter Ф450mm
Roller Length 1500mm
Chromium coating 0.08-0.12mm
Surface roughness 0.025μm
Bearing block Integral forging materials
Roller Gap Controlling Independent
Speed range(m/min) 0.2~2 m/min
Reducer power(kw) 0.75 kw
8.1 Roller Temperature Controller
ADD: HuaChang Road, Science and Technology Zone Zhangjiagang, Jiangsu, CHINA Email: [email protected] Contact: Andy Fang Web: https://www.starsplas.com TEL: +86 512 56303759 FAX: +86 512 58535268 WhatsApp/Cell: +86 18913613799
Pump power 2.2KW×4
pump flow 200L/min×4
Heat transfer media Conduction oil
Heating power 15KW×4
Heating pipe Stainless
Temperature controller RKC
Liquid level controller Taiwan
Temperature control range Normal-200℃
Heating method PID self-control,Control accuracy:±1℃
Cooling Rollers
ADD: HuaChang Road, Science and Technology Zone Zhangjiagang, Jiangsu, CHINA Email: [email protected] Contact: Andy Fang Web: https://www.starsplas.com TEL: +86 512 56303759 FAX: +86 512 58535268 WhatsApp/Cell: +86 18913613799
Diameter Φ63mm
Quantity 36pcs
Width 1400mm
Cooling length 9.2meters
Haul-off Drawer
Diameter Φ220mm
Width 1400mm
Motor Power 3kw
Roller haul-off synchronization Available
Linear speed 0.2-2m/min
Opening and closing schedule 80mm
Center height 1100±20mm
Cutting System
ADD: HuaChang Road, Science and Technology Zone Zhangjiagang, Jiangsu, CHINA Email: [email protected] Contact: Andy Fang Web: https://www.starsplas.com TEL: +86 512 56303759 FAX: +86 512 58535268 WhatsApp/Cell: +86 18913613799
Cutting method Cutting knife
Cutter material High quality high speed steels
Revolving gear Worm, worm gear
Shearing device QH11D precision shearing machine
Idler quantity 3pcs
Automatic Sucker with Stacking System
Unloading rack Length 3200mm, roller
ADD: HuaChang Road, Science and Technology Zone Zhangjiagang, Jiangsu, CHINA Email: [email protected] Contact: Andy Fang Web: https://www.starsplas.com TEL: +86 512 56303759 FAX: +86 512 58535268 WhatsApp/Cell: +86 18913613799
Transducer Controlled by Infrared ray
Sucker Qty 4pcs
3.UV Coating Machine
Processing : Forklift → Vacuum Sucker Loading Station → Dust Cleaning → 1st Roller Coatin
g → 1st UV Drying → 2nd Roller Coating → 2nd UV Drying → Leveling → UV Drying → Con
veyor → Vacuum Sucker Packaging Station Item Technical parameters
1. Automatic Vacuum Sucker Loading Station
Reciprocating Frequency About 10 times/min(Adjustable)
Working Cycle Setting up Available
Position Setting up Available
Monitor and Controlling System PLC
2. Dust Cleaning Unit
ADD: HuaChang Road, Science and Technology Zone Zhangjiagang, Jiangsu, CHINA Email: [email protected] Contact: Andy Fang Web: https://www.starsplas.com TEL: +86 512 56303759 FAX: +86 512 58535268 WhatsApp/Cell: +86 18913613799
Power 1.66kw
Frame and brace material Steel channel
Conveying roller material 45# seamless steel tube and steel core (Hard
chrome plating on the surface)
Conveying belt thickness 3mm
Supporting panel material and thickness Cold rolled plate, 1.2mm
Chain wheel 45#steel
Conveying motor 0.75kw RV worm wheel speed reducer motor
Speed control Transducer
Dust cleaning wall panel material Q235
Brush roller material Horsehair
Wall panel motor 0.37kw RV worm speed reducer motor
Dust blower power 180w(3pcs)
3. Four Meter IR Heater
ADD: HuaChang Road, Science and Technology Zone Zhangjiagang, Jiangsu, CHINA Email: [email protected] Contact: Andy Fang Web: https://www.starsplas.com TEL: +86 512 56303759 FAX: +86 512 58535268 WhatsApp/Cell: +86 18913613799
Frame type Steel channel and rectangular steel tube
Supporting panel Cold rolled plate
Conveying roller material Steel core of 45# seamless steel tube (surface
has hard chrome plating)
Belt thickness 3mm
Heating tunnel material 1.5mm thick cold rolled plate
Heating power 1kw*9pcs
Leveling machine 4 pcs
Temperature controller with
Chain wheel material 45# steel
Cycloidal-pin speed reducer power 1.5kw
4. Single Roller Coating Unit (1st Layer)
ADD: HuaChang Road, Science and Technology Zone Zhangjiagang, Jiangsu, CHINA Email: [email protected] Contact: Andy Fang Web: https://www.starsplas.com TEL: +86 512 56303759 FAX: +86 512 58535268 WhatsApp/Cell: +86 18913613799
Base and supporting panel Rectangular steel tube
Frame, coating wall panel and component material Q235 steel panel
Conveying roller material 45# seamless steel tube steel core(surface has
hard chrome plating)
Belt thickness 3mm
UV roller material Steel core of 45# seamless steel tube(wrapped
with UV rubber)
Calculating roller material Steel core of seamless steel (surface has hard
chrome plating)
Calculating roller adjustment Use hand roller to connect or leave
Varnish running box and groove material 1.2mm thick cold plate
Conveying roller and UV roller control 1.5kw×2pc RV worm speed reducer
Calculating roller control 0.75kw×1pcs RV worm speed reducer
Transducer Individual transducer
Cover and shrouding type Cold rolled panel
Varnish supplier Diaphragm pump
5. Three lamps UV Drying Unit
ADD: HuaChang Road, Science and Technology Zone Zhangjiagang, Jiangsu, CHINA Email: [email protected] Contact: Andy Fang Web: https://www.starsplas.com TEL: +86 512 56303759 FAX: +86 512 58535268 WhatsApp/Cell: +86 18913613799
Frame type Steel channel and rectangular steel tube
Supporting panel Cold rolled plate
Conveying roller material Steel core of 45# seamless steel tube(surface
has hard chrome plating)
UV box material 1.5mm cold rolled plate
Blower 1.1kw×3pcs
UV lamp quantity 3pcs
Transformer quantity 3pcs
UV lamp and transformer total power 9.6kw
Chain wheel 45# steel
Motor 0.75kw RV worm wheel speed reducer
Speed control Transducer
Cover material painted cold rolled plate
6. Single Roller Coating Unit (2nd Layer: Same unit as 1st Layer)
ADD: HuaChang Road, Science and Technology Zone Zhangjiagang, Jiangsu, CHINA Email: [email protected] Contact: Andy Fang Web: https://www.starsplas.com TEL: +86 512 56303759 FAX: +86 512 58535268 WhatsApp/Cell: +86 18913613799
7. Four Meters IR Heater
Frame type Steel channel and rectangular steel tube
Supporting panel Cold rolled plate
Conveying roller material Steel core of 45# seamless steel tube (surface
has hard chrome plating)
Belt thickness 3mm
Heating tunnel material 1.5mm thick cold rolled plate
Heating power 1kw*9pcs
ADD: HuaChang Road, Science and Technology Zone Zhangjiagang, Jiangsu, CHINA Email: [email protected] Contact: Andy Fang Web: https://www.starsplas.com TEL: +86 512 56303759 FAX: +86 512 58535268 WhatsApp/Cell: +86 18913613799
Leveling machine 4 pcs
Temperature controller with
Chain wheel material 45# steel
Cycloidal-pin speed reducer power 1.5kw
8. Five Lamps UV Drying Unit
Frame type Steel channel and rectangular steel tube
Supporting panel Cold rolled plate
Conveying roller material Steel core of 45# seamless steel tube(surface
has hard chrome plating)
UV box material 1.5mm cold rolled plate
Blower 1.1kw×5pcs
UV lamp quantity 3pcs
Transformer quantity 5pcs
UV lamp and transformer total power 9.6kw
Chain wheel 45# steel
Motor 0.75kw RV worm wheel speed reducer
Speed control Transducer
Cover material painted cold rolled plate
9. 2m belt conveyor
ADD: HuaChang Road, Science and Technology Zone Zhangjiagang, Jiangsu, CHINA Email: [email protected] Contact: Andy Fang Web: https://www.starsplas.com TEL: +86 512 56303759 FAX: +86 512 58535268 WhatsApp/Cell: +86 18913613799
Frame and brace material Steel channel
Conveying roller material 45# seamless steel tube and steel core (Hard
chrome plating on the surface)
Conveying belt thickness 3mm
Supporting panel material and thickness Cold rolled plate, 1.2mm
Chain wheel 45#steel
Conveying motor 0.75kw RV worm wheel speed reducer motor
Speed control Transducer
10. Automatic Vacuum Sucker Packaging Station
ADD: HuaChang Road, Science and Technology Zone Zhangjiagang, Jiangsu, CHINA Email: [email protected] Contact: Andy Fang Web: https://www.starsplas.com TEL: +86 512 56303759 FAX: +86 512 58535268 WhatsApp/Cell: +86 18913613799
Reciprocating Frequency About 10 times/min(Adjustable)
Working Cycle Setting up Available
Position Setting up Available
Monitor and Controlling System PLC
4. Cutting & Slotting System
Processing Procedure:
Section A (Loading): Forklift → Automatic Hydraulic Platform → Auto Sucker → Rolling Feeder
ADD: HuaChang Road, Science and Technology Zone Zhangjiagang, Jiangsu, CHINA Email: [email protected] Contact: Andy Fang Web: https://www.starsplas.com TEL: +86 512 56303759 FAX: +86 512 58535268 WhatsApp/Cell: +86 18913613799
Section B( Vertical Cutting): Vertical Cutting →Rolling Feeder → Belt roller conveyor → climbin
g roller conveyor → Rolling Feeder to Slotting
Section C (Vertical Slotting): Belt Conveyor → Vertical Slotting Machine → Brushing Trimming
machine → Belt Conveyor to Horizontal Slotting
Section D (Horizontal Slotting): Belt Conveyor → Horizontal Slotting Machine → Brushing Trim
ming machine → Belt Conveyor to → Manual packaging / Foam Layer Laminating System(Optio
nal)
Flooring Specification Data
Length 950, 1220, 1850mm
Width 125-200mm
Thickness 4-15mm
Tolerance of finished floor
Length ±0.25 mm
Width ±0.025 mm
Straightness Longitudinal----±0,08 mm/1000 mm
Squareness ±0.03 mm/ 205 mm(board length/width>5)
Tolerance of joint height ±0.03 mm
Fit tolerance ±0.05 mm
Specification of main equipment
Item Technical parameters
1. Automatic Vacuum Sucker Loader
Reciprocating Frequency About 10 times/min(Adjustable)
Working Cycle Setting up Available
Position Setting up Available
Monitor and Controlling System PLC
2. Vertical Cutting Machine
ADD: HuaChang Road, Science and Technology Zone Zhangjiagang, Jiangsu, CHINA Email: [email protected] Contact: Andy Fang Web: https://www.starsplas.com TEL: +86 512 56303759 FAX: +86 512 58535268 WhatsApp/Cell: +86 18913613799
Feeding motor power 1.5kw
Speed 10-30m/min
The spindle motor power 15kw
3. Vertical Slotting Machine
Longitudinal double end tenoner capacity About 60pcs/min standard board, standard boar
d size 5×150×1220mm, 0.18m2 each piece
Feeding motor power 7.5kw
Speed 50-80m/min
The 1st 2nd 3th station spindle motor power 8kw×6
The 4th 5th station spindle motor power 5.5kw×4
ADD: HuaChang Road, Science and Technology Zone Zhangjiagang, Jiangsu, CHINA Email: [email protected] Contact: Andy Fang Web: https://www.starsplas.com TEL: +86 512 56303759 FAX: +86 512 58535268 WhatsApp/Cell: +86 18913613799
4. Horizontal Slotting Machine
Feeding motor power 4 kw
Speed 25-50m/min
The 1st 2nd 3th station spindle motor power 5.5kw×6
The 4th 5th station spindle motor power 3kw×4
5. Electronic Controlling system
Control system PLC control
5. Foam Layer Laminating System(Optional)
ADD: HuaChang Road, Science and Technology Zone Zhangjiagang, Jiangsu, CHINA Email: [email protected] Contact: Andy Fang Web: https://www.starsplas.com TEL: +86 512 56303759 FAX: +86 512 58535268 WhatsApp/Cell: +86 18913613799
Processing Procedure:
Section A : Belt Conveyor → Flooring placement constraint system → The laminating system →
The cutting and trimming system → Packaging
Item Technical parameters
Laminating width 80mm~400mm
Laminating length 900~2000mm
Speed ≤35m/min
Thickness 3~60mm
Total power 39.8KW (hot melt glue)
Total weight 2500KG
PLC MITSUBISHI
Motor CPG
In feed conveyor
This system is equipped with specially designed belt, passing the floors one by one
Motor and conveyor system
This system is equipped with frequency-converter and Cycloidal pin gear speed reducer.
This machine is motored by transmission shaft , conveyor roller and guide roller. All the laminate
d rollers are made of NBR (nitrile rubber buna) ,it is endurable. The frequency-converter can be
adjusted for making the machine running at the right speed according to the clients’ requirement
s.
Flooring placement constraint system
This system is designed for making the floors pass through the machine in the same placement.
We can control the straightness of the flooring line with floors which are with different width; thi
s system guarantees the straightness of the compacting of soft film and floors.
Cold glue spreader and drying system( Hot melt glue as optional choice) The glue sprea
ADD: HuaChang Road, Science and Technology Zone Zhangjiagang, Jiangsu, CHINA Email: [email protected] Contact: Andy Fang Web: https://www.starsplas.com TEL: +86 512 56303759 FAX: +86 512 58535268 WhatsApp/Cell: +86 18913613799
der system is consist with ANILOX roller and glue blade
The Users can adjust the glue amount by the speed between the glue spreader roller and drivin
g conveyor. The drying system is consisting with heating oven, far infrared heating light and drau
ght fans. The soft film goes through the drying system after coating the glue in order to volatilize
the solvent. The temperature of the drying system can be adjusted by the temperature controller
till meeting the right temperature.
The laminating system
The laminating system is consisting with four support rollers and laminating rollers. The gap of th
e support rollers and laminating rollers can be adjusted easily according to the thickness of the fl
ooring and soft film
The cutting and trimming system
After the flooring is laminated with the soft pad, the auto cutting machine is programmed to cut
off the soft pad by PLC system, after that, the flooring will transfer to the edge shaving side for
trimming the extra soft pad one by one.
Electronic system
All the electronic parts are designed reasonable, and adjusting easily.
6. Recycling System6 - SPC Crusher
ADD: HuaChang Road, Science and Technology Zone Zhangjiagang, Jiangsu, CHINA Email: [email protected] Contact: Andy Fang Web: https://www.starsplas.com TEL: +86 512 56303759 FAX: +86 512 58535268 WhatsApp/Cell: +86 18913613799
Processing Procedure:
Feeding leftover SPC materials → Crushing → Blowing into Silo → Storage for next Milling proce
ssing (Final results 3-8mm chips)
Item Technical parameters
Model SWP630
Diameter of rotating blade 630mm
Quantity of fixed blade 9pcs
Rotating speed 480rpm
Quantity of fixed blade 4pcs
Diameter of screen sieve Φ6mm
Crushing capacity 700-850kg/h
Main motor power 44kw
Grinding chamber 610×820mm
Weight 5000kg
Dimension 2550×1100×1860mm(SWP630 crusher)
1500×1250×2500mm(Collector storage bin & Blower)
Electrical power 380V, 50Hz, 3P
6. Recycling System - SPC Miller
ADD: HuaChang Road, Science and Technology Zone Zhangjiagang, Jiangsu, CHINA Email: [email protected] Contact: Andy Fang Web: https://www.starsplas.com TEL: +86 512 56303759 FAX: +86 512 58535268 WhatsApp/Cell: +86 18913613799
Processing Procedure:
Feeding crushed SPC Chips(3-8mm) → Milling → Blowing into Vibrating Screen → Storage in 25
kgs bags for next Mixing processing
Item Technical parameters
Milling area 4280cm2
Storage tank volume 1m3
Small board specification(L×W×T) 1250×950× (125-200) mm
Stainless steel grade 202
Bearing grade NSK, 319Z, 3213Z
Internal diameter of milling compartment 600mm
Quantity of rotor 1
Quantity of blade 32 pieces
Power of fan 5.5kw
Motor power 55kw
Output capacity 220-300kg/h
Mesh size 40-160μm
Dimension 1,900x1,700x3,900mm
ADD: HuaChang Road, Science and Technology Zone Zhangjiagang, Jiangsu, CHINA Email: [email protected] Contact: Andy Fang Web: https://www.starsplas.com TEL: +86 512 56303759 FAX: +86 512 58535268 WhatsApp/Cell: +86 18913613799
Part Ⅲ Commercial Terms and Condition:
NO. Commodity Qty Price ($)
1 Manuel Mixing System
(Service For 2 Extrusion Lines) 1 65,000
2 SPC Floor Extrusion Line 1 135,000
3 UV Coating Machine
(Service For 3 Extrusion Lines) 1 75,000
4 Automatic Cutting Slotting System (
Service For 2 Extrusion Lines) 1 258,000
5 Foam Layer Laminating System
(Optional, Service For 3 Extrusion Lines) 1 70,000
6 Recycling System (Crusher & Miller)
(Service For 3 Extrusion Lines) 1 26,800
7 Formula, SAT & FAT Installation, Training-3 Months 1 30,000
FOB Shanghai Price 715,300
SAYS SEVEN HUNDRED FIFTEEN THOUSAND AND THREE HUNDRED U.S. DOLLAR
OFFER VALIDITY : 30 days
DELIVERY TIME: 90 days (after down-payment)
TERMS OF PAYMENT:
50% of total price as down-payment, and the other 50% should be p
aid before delivery, both by T/T. The rate of penalty (for delay of the
manufacture and delay of payment) is charged at 1 % for every 5 d
ays, odd days less than 5 days should be counted as 5 days.
WARRANTY : Mechanical parts & Electrical parts
12 months from starting and anyhow no longer than 14 months from
the date of delivery for the parts considered by the manufacturer to b
e defective.
Parts of normal wear are excluded from warranty.
EXCLUSIONS : Civil works.
Electrical cables connecting the different machines forming the system
with the main electrical control panel.
Installation and starting on the purchaser’s premises.
Cranes, minor metalwork and equipment that may turn out to be nec
essary during installation and starting on site.
Whatever else not specified in this offer.
ADD: HuaChang Road, Science and Technology Zone Zhangjiagang, Jiangsu, CHINA Email: [email protected] Contact: Andy Fang Web: https://www.starsplas.com TEL: +86 512 56303759 FAX: +86 512 58535268 WhatsApp/Cell: +86 18913613799