Profile Summary

A competent professional with nearly 7 years of experience in Quality Assurance, Auditing and Safety Management. Proficient in adhering to the quality compliance as per standard, conducting inspection of equipment, performing inspection scheduling and so on. Expertise in the implementation of various quality tools like ISO 9001, ISO 9000:2000, and 7 QC and Lean Six Sigma tools. Experienced in applying quality standards to various processes within the business unit; formulated & maintained quality objectives complementary to corporate policies/ customer demands. Established processes & SOPs, streamlined workflow and created safe work environment. An effective leader with excellent communication, negotiation and relationship building skills. Education

B.Tech. (Mechanical Engineering) from Krupajala Engineering College, Bhubaneswar, Orissa under Biju Patnaik University & Technology, Rourkela in 2008 IT Skills Area of Excellence

Proficient with the usage of AutoCAD 2007, MS-Office, SAP (Quality Module), Windows XP, 7 and 8 Soft Skills

Personal Details

Date of Birth: 29th December 1984 Languages Known: English, Hindi and Bengali Address : H.No.-33A, Bamangora, PO: Sarjamda Jamshedpur-831002, Jharkhand Location Preference: Jamshedpur and Orissa

Quality Assurance

Compliance Management

Auditing

Safety Management

Documentation & Reporting

Vendor Management

Training & Development

Client Servicing

Team Building & Leadership

Sujit Kumar Mahato ~Quality Assurance ~Auditing ~Client Servicing A result-oriented professional with excellence in implementing quality mechanisms to deliver desired output. skm_kec2008@rediffmail.com 08093536532

Change Agent Team Player Analytical Collaborator Communicator Planner

Career Timeline

Work Experience

Mar’15- till date TRF Limited (TATA Enterprises), Jajpur TATA STEEL KPO Site as Sr. Engineer (BHMS Division) Key Result Areas:

Preparing documents for initial QAP to final dossier with ISO 9001 documentation for audit Implementing WPS / PQR, WPQ & maintaining records as per ASME Sec- IX requirement Liaising with the service department like projects, design, marketing, PPC and so on Ensuring the adherence to the quality compliance as per standard/ specification/ engineering documents within the stipulated time Conducting inspection of the equipment (drive alignments, belt alignment, conveyor, rail alignment, bearing clearance and so on) and submitting the relative protocols to the customer Performing inspection scheduling to achieve the timely erection / delivery schedule Extending support in the implementation of standard rule/ engineering practices, daily safety rounds on the site as well as a safety checklist to achieve zero accident level Adhering to the compliance with technical & pre safety start up audit Facilitating the implementation of 5S level of housekeeping on the site to avoid accidents Significant Accomplishments: Controlled the rejection & replacement cost of pulley fitted bearings using RCA methodology & Implement the same in the site & also provided the quality plan for bearing installation & maintenance. Improving the welding quality from 30% to 75% Using PQR, WPQ with the client in the TSL KPO Site.

Aug’08- May’14 Apex Auto Limited, Bangalore as Senior Engineer (Quality Assurance) Key Result Areas:

Implemented quality standards and systems across the organization by working with international bodies for product and system approvals Coordinated with vendors to meet quality goals set for the organization by supplier audits and discussions Supervised a team of 10 members for effective implementation of quality management systems and other production related processes Conducted Quality Review Meetings (QRM) on weekly basis and performed validation of welding, painting and other special processes for production and service provision Organized training programs (welding technology, ISO 9000:2000, safety and so on) for low management employees Resolved customer complaints by implementing corrective & preventive action and maintained the customer relation and worked to achieve the best feedback Performed analysis of data by the usage of 7 QC tools, lean six sigma tools and resolved the process & customer non-conformities

Aug’08- May’14 Mar’15- till date

Significant Accomplishment: Played a pivotal role in the development and implementation of different Kaizen in a production line Extended support in improving raw material quality by taking initiatives such as Incoming material Inspection, audit & Analysis Process. Supervised inspection of raw material which improved product quality by 70% against 55% previously & reduced the rework time inline by 25% against 45% previously. Cut product replacement cost by 30% and increased on-time delivery from 66% to 75% using the Kaizen, 5S, DMAIC, 8D Methodology approach to quality issues rooted in manufacturing. Merit of completing quality projects within time by taking initiatives such as monitoring the quality project plan, regular training to the bottom line/workers, providing the awareness of the job & discussing the customer complaints on daily basis, displaying OPL (One Point Lesson) in different working location. Implemented several measures to identify deformities, malfunctions or other abnormalities such as fitting alignment as per the design, accuracy in drill holes centerline, No. of item missing, welding defects & distortion in parts / components / products. Contributed in achieving growth during 2009 & 2010 and bagged award during the past two consecutive years at Apex Auto Ltd. JSR. Trainings Attended Three day workshop training on "Welding Advancement & Challenges" conducted by IIW in Jamshedpur Training & implementation of ISO 9001:2008 Internal Auditor & QMS at Apex Auto Ltd., Bangalore Internal training on professionalism & team building Classroom internal training on lean manufacturing & communication