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  • 7

    Medium-size seamless steel pipe plant.

    Control room for medium-size pipe produc-tion.

  • 8

    Ingot

    Blast Furnace

    Square

    RotaryPiercing Method

    Press PiercingMethod

    Mandrel MillProcess (SMI-MAX)

    Mandrel MillProcess

    ExtrusionProcess

    Forging Process

    Steel Making---- Converter---- Electric Furance---- AOD/VOD

    ---- Continuous Casting---- Ingot Making---- Billeting---- Blooming

    Round Billet

    Process Flow Chart for Seamless Steel Pipes

  • 9

    Piercer Mandrel Mill

    Piercer Mandrel Mill 3 Roll Reducer

    500t, 1200t Vertical Press2500t, 3100t

    Horizontal Press

    3000t Vertical Press1500t, 600t

    Horizontal Press

    Cold Draw BenchContinuous Bright Annealing Furnace

    Cold Reducing MillContinuous Barrel Furnace

    Hot FinishedSeamless SteelPipe and Tubes

    Cold FinishedSeamless SteelPipe and Tubes

    Extracting Sizer

  • 10

    2. Welded Steel PipesCurrently, ERW (Electric Resistance Welding) pro-cesses are applied to produce small and mediumdiameter line pipes. A wide range of pipes withup to 24-inch outside diameters are also pro-duced by these processes.

    SAW (Submerged Arc Welding) combined withUOE (U-ing, O-ing and Expanding) processes,Roll Bending, Press Bending, and Spiral Formingprocesses are utilized to produce large diameterpipes for gas or oil transmission and gas or wa-ter supply.

    Small diameter pipes for ordinary usages aremanufactured by a continuous Hot ERW Processwhich has been developed by the company as animproved version of a butt-welding process.

    Sumitomo Metals also produces stainless steelwelded pipes with up to 120-inch outside diam-eters using Tube Mills, 3 Roll Bending or PressBending Mills.

    As Sumitomo Metals is an integrated steel manu-facturer, materials for pipe and tubes such assteel plates and coils are supplied to the weldpipe mills from our own plate mills. Therefore,the quality of our products is controlled fromsteel making through to the final step of the pipemaking process.

    Hot ERW Mill

    Forming Mill for ERW

    Electric-Resistance-Welder

  • 11

    Mechanical Expander

    Outside Welding

    O-ing Press

    U-ing Press

  • 12

    Spiral Pipe Mill

    Press Bending

    Three-roll Bender

  • 13

    12-Tube Mill for Stainless Steel Pipe

    TIG Welding

  • 14

    Hot Strip Mill

    Blast Furnace

    Plate Mill

    Slab

    Slitting Slit Coil HOT ERW Process

    ERW Process

    Spiral Process

    UOE Process

    Roll and PressBending Process

    Steel Making---- Converter---- RH vacuum degassiy---- Ca-treatment

    ---- Continuous Casting

    Process Flow Chart for Welded Steel Pipes

  • 15

    Skelp Heating Furnace

    Forming andWelding

    StretchReducing

    RotaryHot SawReheating

    HF welder(Automatic welding control system) Heat treatment

    on weld seam

    Ultrasonictest

    Outside & insideweld beadremoving

    Cooling

    RollingForming Sizing

    U-ing Press (3,000 st) O-ing Press (55,000 st) ExpanderEdge Crimping

    Outside Welding

    Inside Welding

    Ultrasonic testFlying Cut-off

    Rolls

    3 RollBending

    PressBending

    Edge CrimpingRoll Bender

    Press Bender

  • 16

    SAFETY AND ENVIRONMENT

    1. Health and Safety PolicySumitomo Metal has established safetyconscious policy. Safety is the firstpriority in operation. Each Generalmanager of the works organizes safetycommittee to improve safety andhealth of people working in the works.Sumitomo Metal believes high qualityproducts can only be produced undersafe and well ordered condition.

    2. EnvironmentEach works of Sumitomo Metal hasbeen recognized as meeting ISO14000which is the international standard ofenvironment control. Environmentalpolicy of Kashima Works is referred asfollows.

    Environmental PolicyBasic ConceptIn conducting business activities, we are resolvedto aim at harmony among people, the society andthe environment, while recognizing the impor-tance of environmental conservation and pursu-ing a continuous reduction of environmental bur-den based on long-term and global viewpoints.

    Action Policy1. We are resolved to take precautionary mea-

    sures against environmental pollution and con-currently strive to improve the environmentthrough continuous promotion of environmen-tal conservation activities.Specifically, we are determined to do our bestto achieve the following items :(1) To establish an environmental conservation

    system based on ISO 14001 EnvironmentalManagement System and implement rele-vant activities.

    (2) To abide by environmental regulations setby the national and local governments, etc.and other requirements and to set, maintainand manage voluntary control standards.

    (3) To manufacture products in such a way as togive consideration of the environment at

    Authorization Certificates

    REGISTERED FIRMNo.E008

    EMS AccreditationRE002

    every manufacturing stage.(4) To promote educational and enlightening

    activities aimed at enhancing environmentalawareness.

    (5) To participate in and support regional envi-ronmental conservation activities.

    2. We will strive to promote activities oriented toglobal-scale environmental conservation.Given below are two specified areas for suchendeavor:(1) To promote saving of energy, saving of

    resources and recycling activities.(2) To participate in and support overseas tech-

    nical cooperation.3. In order to achieve this policy, we are resolved

    to set objectives and targets for continualimprovements and concurrently to conductenvironmental audit, verification and review.

  • 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9

    (inch)

    (inch)(mm)

    (mm)

    5 10 15 20 30 40 50

    100

    200

    300

    400

    500

    600

    700

    800

    900

    1000

    1100

    1200

    1300

    1400

    1500

    123456789

    10

    12

    14

    16

    18

    20

    22

    24

    26

    28

    30

    32

    34

    36

    38

    40

    42

    44

    46

    48

    50

    52

    54

    56

    58

    60

    WT

    NB OD

    :Hot finished seamless pipes :ERW pipes :UOE arc welded pipes

    17

    AVAILABLE SIZE RANGELow Alloy Carbon Steel1. Seamless, ERW, UOE Pipe & Tubes

  • 18

    3/4 26.71 33.4

    1 1/2 42.242.745.048.3

    (48.6)(50.8)(57.0)

    2 60.360.5

    (63.5)(70.0)

    2 1/2 73.0(76.2)(76.3)(80.0)(82.6)

    3 88.989.1

    3 1/2 101.6(110.0)

    4 114.3(118.0)(120.0)127.0130.0

    (135.0)139.7140.0

    5 141.3(150.0)152.4159.0

    (165.2)6 168.3

    (177.8)182.0

    (185.0)(190.7)193.7

    (196.7)(203.4)(208.0)216.3

    8 219.1(232.0)(241.3)244.5

    (254.0)(267.4)

    10 273.1(285.0)298.5

    (305.0)318.5

    12 323.9325.0

    (327.0)339.7

    (346.1)14 355.6

    (368.0)377.0

    (381.0)16 406.4

    426.0

    2.5 3.0 3.2 3.5 4.0 4.5 5.0 5.5 6 6.5 7 7.5 8 8.5 9 9.5 10 10.5 11 11.5 12 12.5 13 13.5 14 14.5 15 15.5 16 17 18 19 20 21 22

    2.5 3.0 3.2 3.5 4.0 4.5 5.0 5.5 6 6.5 7 7.5 8 8.5 9 9.5 10 10.5 11 11.5 12 12.5 13 13.5 14 14.5 15 15.5 16 17 18 19 20 21 22

    Wall thickness, mm

    Wall thickness, mm

    O. D.

    (mm)

    O. D.

    (mm)

    Nominalsize

    (in)

    Nominalsize

    (in)

    : Rotary piercing prosess

    2. Seamless Steel Pipes

  • 19

    26.733.442.242.745.048.3

    (48.6)(50.8)(57.0)60.360.5

    (63.5)(70.0)73.0

    (76.2)(76.3)(80.0)(82.6)88.989.1

    101.6(110.0)114.3

    (118.0)(120.0)127.0130.0

    (135.0)139.7140.0141.3

    (150.0)152.4159.0

    (165.2)168.3

    (177.8)182.0

    (185.0)(190.7)193.7

    (196.7)(203.4)(208.0)216.3219.1

    (232.0)(241.3)244.5

    (254.0)(267.4)273.1

    (285.0)298.5

    (305.0)318.5323.9325.0

    (327.0)339.7

    (346.1)355.6

    (368.0)377.0

    (381.0)406.4426.0

    23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 45 50

    23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 45 50

    O. D.

    (mm)

    O. D.

    (mm)

  • 20

    : X46 : X52X65

    1.2 1.6 1.8 2.0 2.1 2.3 2.5 2.8 3.0 3.2 3.6 4.0 4.2 4.4 4.5 4.8 5.2 5.6 6.0 6.4 6.5 6.8 7.0 7.1 7.5 8.0 8.1

    1/2

    3/4

    1

    1 1/4

    1 1/2

    2

    2 1/2

    3

    3 1/2

    4

    5

    6

    8

    10

    12

    14

    16

    18

    20

    22

    24

    19.1

    21.3

    21.7

    25.4

    26.7

    27.2

    31.8

    33.4

    34.0

    38.1

    40.0

    42.2

    42.7

    45.0

    48.3

    48.6

    50.8

    54.0

    57.0

    60.3

    60.5

    63.5

    65.0

    66.2

    70.0

    73.0

    75.0

    76.3

    82.6

    88.9

    89.1

    101.6

    114.3

    127.0

    139.8

    141.3

    152.4

    159.0

    165.2

    168.3

    177.8

    190.7

    216.3

    219.1

    244.5

    267.4

    273.1

    318.5

    323.9

    339.7

    355.6

    406.4

    457.2

    473.1

    508.0

    558.8

    609.6

    O. D.

    (mm)

    Nominalsize

    (in)

    O. D.Nominalsize

    1.2 1.6 1.8 2.0 2.1 2.3 2.5 2.8 3.0 3.2 3.6 4.0 4.2 4.4 4.5 4.8 5.2 5.6 6.0 6.4 6.5 6.8 7.0 7.1 7.5 8.0 8.1(mm)(in)

    Wall thickness, mm

    Wall thickness, mm

    3. Electric Resistance Welded Steel Pipes

  • 21

    8.6 9.0 9.5 10.0 10.5 11.1 12.0 12.7 13.7 14.3 15.1 15.9 16.1 17.5 19.1

    19.1

    21.3

    21.7

    25.4

    26.7

    27.2

    31.8

    33.4

    34.0

    38.1

    40.0

    42.2

    42.7

    45.0

    48.3

    48.6

    50.8

    54.0

    57.0

    60.3

    60.5

    63.5

    65.0

    66.2

    70.0

    73.0

    75.0

    76.3

    82.6

    88.9

    89.1

    101.6

    114.3

    127.0

    139.8

    141.3

    152.4

    159.0

    165.2

    168.3

    177.8

    190.7

    216.3

    219.1

    244.5

    267.4

    273.1

    318.5

    323.9

    339.7

    355.6

    406.4

    457.2

    473.1

    508.0

    558.8

    609.6

    O. D.

    O. D.

    (mm)

    8.6 9.0 9.5 10.0 10.5 11.1 12.0 12.7 13.7 14.3 15.1 15.9 16.1 17.5 19.1 (mm)

  • : X65 : X70 : X80 (40 Ft Length)

    Wall thickness, mm

    Wall thickness, mm

    6.4 7.0 7.9 8.0 9.0 9.5 10.0 11.0 12.0 12.7 13.7 14.3 15.1 16.1 17.5 19.1 20.6 22.2 23.8 25.4

    6.4 7.0 7.9 8.0 9.0 9.5 10.0 11.0 12.0 12.7 13.7 14.3 15.1 16.1 17.5 19.1 20.6 22.2 23.8 25.4

    20 508.0

    22 558.8

    24 609.6

    26 660.4

    28 711.2

    30 762.0

    32 812.8

    34 853.6

    36 914.4

    38 965.2

    40 1015.0

    42 1066.8

    44 1117.6

    46 1168.4

    48 1219.2

    50 1270.0

    52 1320.8

    54 1371.6

    56 1422.4

    58 1473.2

    60 1524.0

    O. D.

    (mm)

    Nominalsize

    (in)

    O. D.

    (mm)

    Nominalsize

    (in)

    22

    4. UOE Arc Welded Steel Pipes

  • 23

    27.0 28.6 30.2 31.8 33.0 34.9 36.5 38.1

    27.0 28.6 30.2 31.8 33.0 34.9 36.5 38.1

    508.0

    558.8

    609.6

    660.4

    711.2

    762.0

    812.8

    853.6

    914.4

    965.2

    1015.0

    1066.8

    1117.6

    1168.4

    1219.2

    1270.0

    1320.8

    1371.6

    1422.4

    1473.2

    1524.0

    O. D.

    (mm)

    O. D.

    (mm)

  • 24

    : Spiral WeldRemarks: : Roll Bending or Press Bending

    6.0 6.4 7.0 7.9 8.0 9.0 9.5 10.0 11.0 12.0 12.7 13.0 14.0 15.0 16.0 17 18 19 20 21 22 23 24 25

    6.0 6.4 7.0 7.9 8.0 9.0 9.5 10.0 11.0 12.0 12.7 13.0 14.0 15.0 16.0 17 18 19 20 21 22 23 24 25

    16

    18

    20

    22

    24

    26

    28

    30

    32

    34

    36

    38

    40

    42

    44

    46

    48

    50

    60

    64

    72

    200

    216.3

    318.5

    400

    406.4

    457.2

    500

    508.0

    558.8

    600

    609.6

    660.4

    700

    711.2

    762.0

    800

    812.8

    863.6

    914.4

    965.2

    1,016.0

    1,066.8

    1,100

    1,117.6

    1,168.4

    1,200

    1,219.2

    1,300

    1,320.8

    1,371.6

    1,500

    1,524.0

    1,625.6

    1,727.2

    1,828.8

    2,000

    2,100

    2,300

    2,600

    O. D.

    (mm)

    Nominalsize

    (in)

    O. D.Nominalsize

    (mm)(in)

    Wall thickness

    Wall thickness

    5. Spiral, Roll Bending or Press Bending Arc Welded Steel Pipes

  • 25

    26 27 28 29 30 32 34 36 38 40 42 44 44.4 46 48 50 50.8 63.5 76.2 88.9 100 101.6 110 127.0 152.4

    26 27 28 29 30 32 34 36 38 40 42 44 44.4 46 48 50 50.8 63.5 76.2 88.9 100 101.6 110 127.0 152.4

    16

    18

    20

    22

    24

    26

    28

    30

    32

    34

    36

    38

    40

    42

    44

    46

    48

    50

    60

    64

    72

    200

    216.3

    318.5

    400

    406.4

    457.2

    500

    508.0

    558.8

    600

    609.6

    660.4

    700

    711.2

    762.0

    800

    812.8

    863.6

    914.4

    965.2

    1,016.0

    1,066.8

    1,100

    1,117.6

    1,168.4

    1,200

    1,219.2

    1,300

    1,320.8

    1,371.6

    1,500

    1,524.0

    1,625.6

    1,727.2

    1,828.8

    2,000

    2,100

    2,300

    2,600

    O. D.

    (mm)

    Nominalsize

    (in)

    O. D. Nominalsize

    (mm) (in)

    (mm)

    (mm)

  • 26

    : Please contact us in advance.

    : Please contact us in advance.

    2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0

    1/2

    3/4

    1

    1 1/4

    1 1/2

    2

    2 1/2

    3

    3 1/2

    4

    21.7

    27.2

    34.0

    42.7

    48.6

    60.5

    76.3

    89.1

    101.6

    114.3

    OutsideDiameter

    (mm)

    Nominalsize(in)

    Wall thickness (mm)

    0.3 0.4 0.5 0.75 1.0 1.25 1.5 1.75 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 7.0 8.0 9.0 10.0

    1/8

    1/4

    3/8

    1/2

    3/4

    1

    1 1/4

    1 1/2

    2

    2 1/2

    3

    3 1/2

    4

    5

    6

    8

    10

    12

    10.5

    13.8

    15.9

    17.3

    19.0

    21.7

    25.4

    27.2

    31.8

    34.0

    38.1

    42.7

    48.6

    50.8

    60.5

    63.5

    76.3

    89.1

    101.6

    114.3

    139.8

    165.2

    216.3

    267.4

    318.5

    O. D.

    (mm)

    10.29

    13.72

    15.88

    17.15

    19.05

    21.34

    25.40

    26.67

    31.75

    33.40

    38.10

    42.16

    48.26

    50.80

    60.33

    63.50

    73.03

    88.90

    101.60

    114.30

    141.30

    168.28

    219.08

    273.05

    323.85

    O. D.(mm)

    Nominalsize(in)

    Wall thickness (mm)

    6. Hot ERW Steel Pipes

    7. Welded Stainless Steel Pipes

  • QUALITY CONTROL ANDINSPECTION

    In order to fully meet our customers requirement,quality control throughout the process from steelmaking to pipe making and finical finishing is strictlyimplemented.All necessary facilities for non-destructive testing-ultrasonic, magnaflux, X-ray etc. are equipped andemployed for final inspection.Mechanical tests such as tensile test, impact test,CTOD, bending, hardness etc., are conducted asrequired.In addition to those test, we can conduct large scaletest. Burst test and CAPCIS type full ring test can beconducted to examine the integrity of line pipe.

    Burst Test Facility (Development)

    Ultrasonic Inspection for weld of UOE pipe

    CAPCIS Type Full Ring (Development)

    Ultrasonic Inspection for Seamless Pipe

    Ultrasonic Inspection for weld of ERW pipe

    27

  • Hot Strip Mill

    Blooming Mill

    Blast Furnace

    Plate Mill

    Plug Mill Process

    Mandrel Mill Process

    Extrusion Process

    Forging Process

    Welded Pipe

    UOE Process

    3 Roll Bending Process

    ERW Process

    Hot ERW Process

    Elbows

    Free Bends

    Tees

    Reducers

    Elbows

    Caps

    Seamless Pipe

    Steel Making---- Converter---- Electric Furnace---- AOD/VOD

    ---- Continuous Casting---- Ingot Making---- Blooming

    28

    1. Fittings

    ACCESSORIES FOR PIPELINES

  • Forming (Mandrel Method) Re-Forming Heat Treating Beveling

    Bending (Heating by High-Frequency) Beveling

    Heat TreatingDraw outDrillingPre-Forming to Ellipse Beveling

    Heat TreatingPress Beveling

    Heat TreatingWeldingPressPlate Cutting Beveling

    BevelingHeat TreatingPressPlate Cutting

    29

  • 30

    1/2

    5.0

    4.5

    4.0

    3.5

    3.0

    2.5

    2.0

    1.5

    1.0

    0.5

    01 2 3 4 5 6 8 10 12 14

    Nominal Pipe Size

    Mandrel methodPress bend method

    Fabrication method

    Wal

    l Th

    ickn

    ess

    Remarks: All dimensions are in inches. Sizes on or near the border line are available on inquiry basis.

    16 18 20 22 24 26 28 30 32 34 36 44 46 48 50 52 54 60

    Available Sizes of Fittings

    1. ELBOWS (Long & Short Radius)

    1/2

    5.0

    4.5

    4.0

    3.5

    3.0

    2.5

    2.0

    1.5

    1.0

    0.5

    01 2 3 4 5 6 8 10 12 14

    Nominal Pipe Size

    Free bending method

    Bending radius =1.5D D: Pipe Size

    Wal

    l Th

    ickn

    ess

    Remarks: All dimensions are in inches. Sizes on or near the border line are available on inquiry basis.

    16 18 20 22 24 26 28 30 32 34 36 38 4440 42 46 48

    2. FREE BENDS

  • 31

    1/2

    5.0

    4.5

    4.0

    3.5

    3.0

    2.5

    2.0

    1.5

    1.0

    0.5

    01 2 3 4 5 6 8 10 12 14

    Nominal Pipe Size of Run

    Extruding methodBulge method

    Fabrication method

    Wal

    l Th

    ickn

    ess

    Remarks: All dimensions are in inches. Sizes on or near the border line are available on inquiry basis.

    16 18 20 22 24 26 28 30 32 34 36 38 4440 42 46 48

    3. TEES (Straight & Reducing Outlet Tees)

    Press forming

    Fabrication method

    3/4

    5.0

    4.5

    4.0

    3.5

    3.0

    2.5

    2.0

    1.5

    1.0

    0.5

    01 2 3 4 5 6 8 10 12 14

    Nominal Pipe Size of Large End

    Wal

    l Th

    ickn

    ess

    Remarks: All dimensions are in inches. Sizes on or near the border line are available on inquiry basis.

    16 18 20 22 24 26 28 30 32 34 36 38 40 60

    4. REDUCERS (Concentric & Eccentric)

  • 32

    1/2

    5.0

    4.5

    4.0

    3.5

    3.0

    2.5

    2.0

    1.5

    1.0

    0.5

    01 2 3 4 5 6 8 10 12 14

    Nominal Pipe Size

    Press forming

    Wal

    l Th

    ickn

    ess

    Remarks: All dimensions are in inches. Sizes on or near the border line are available on inquiry basis.

    16 18 20 22 24 26 28 30 32 34 36 38 444240 46 48

    5. CAPS

  • 33

    2. Flanges

    Die Forging(9000 T Press)3T Hammer

    Process Flow Chart

    Manufacturing Process of Duplex Stainless Steel Flange

    Def

    orm

    atio

    n P

    roce

    ss

    Die Forging(4000 T Press)

    +Ring Rolling

    Ring Rolling

    Die Forging

    150

    300

    400

    600

    900

    1500

    Wei

    gh

    t, lb

    Die Forging+ Ring Rolling

    Ring Rolling

    Available Sizes of Flanges

    Outside Diameter, inch

    8 10 12 14 16 18 20 24 26 28 30 34 36 40 42 48621

  • 34

    SUMITOMO COATING SYSTEMS

    Surface preparation

    Preheating

    Extrusion ofadhesive and polyethylene or polypropylene

    Water cooling

    Suface preparation

    Preheating

    Application of adhesive Extrusion ofpolyethyleneor polypropylene

    (1) Polyethylene (PEL), Polypropylene (PPL)1. External Coating

    Cross head extrusion (1/2-26OD)

    Side extrusion (2060OD)

  • 35

    Pinhole detection

    Water cooling

    Pinhole detection

  • 36

    Application

    Cross headextrusion

    Polyethylene(PEL)Polypropylene(PPL)

    Epoxy powder(FBE)

    Wrappingextrusion

    Composition

    1/2" 26"

    Available size

    Pipe

    Spray nozzle

    Turning roll

    Available size

    24" 64"

    3" 64"

    2" 64"

    Polyethyleneor Polypropylene

    Adhesive

    Steel pipe

    Polyethyleneor Polypropylene

    Adhesive

    Steel pipe

    Steel pipe

    Chemicaltreatment

    Epoxy

    2. Internal Coating

  • 37

    Coating thickness

    4 8 12 16 20 24 28Nominal diameter

    Other types of fittings are also available.

    Tee

    Elbow (45")

    Elbow (90")

    32 36 40 44 48 52 56 60 64

    Applicablestandard

    Coatingthickness

    Applicablestandard

    JIS G3469DIN 30670

    JIS G3469DIN 30670

    Adhesive: abt 0.2 mmPolyethylene:or Polypropylene

    DIN 30671

    API RP 5L2

    300 450

    Dry film thickness40 60

    1.5 3.0 mm

    Adhesive: abt 0.2 mmPolyethylene:or Polypropylene

    1.5 3.0 mm

    (3) Polyethylene Coating for Fittings

  • 38

    HIGH ALLOY LINE PIPES

    Sumitomo Metals has supplied heavy duty stainless steel pipes in awide range of sizes and material grades. In the area of flow lines, highalloy line pipes are used under hostile environmental conditions includ-ing CO2, Cl and H2S.

    1. Features of Sumitomo high alloy line pipes(1) Excellent corrosion resistance Weight loss corrosion, SCC, Pitting, Crevice corrosion(2) High mechanical strength Duplex stainless steel (min. Y.S. : 65 ksi)

    Martensitic stainless steel (min. Y.S. : 80 ksi)(3) Excellent field weldability TIG, MIG, SAW(4) A wide range of available sizes Pipe and accessories

    2. Material selection guidelines for various environmental conditions

    Material Application criteria Note

    13Cr- I 150 CO2-Cl

    13Cr-M 175 CO2-Cl Martensitic phase

    13Cr-S 175 CO2-Cl and small amount of H2S

    DP8DP3 200 CO2-Cl and small amount of H2S Duplex phaseDP3W

    316L 150 CO2

    SM2025 150 H2S-CO2-Cl Austenitic phase

    Alloy825 200 H2S-CO2-Cl

    Carbon steel 150 H2S-CO2HIC resistant line pipewith inhibitor system

    atm102

    10

    1

    101

    102

    103

    103 102 101 1 10 atm102

    Par

    tial

    pre

    ssu

    re(C

    O2) 13Cr- I DP8

    13Cr-M DP313Cr-S DP3W

    SM2025Alloy825

    Carbonsteel(Inhibitor)

    HIC resistant steel(Inhibitor)

    Partial pressure (H2S)

    Note : Guidelines mentioned above are based on laboratory test results. As field conditionsvary, final judgement on material selection should be made in consideration of the fol-lowing factors :Chloride content Stress level (accumulated stress) Condensate content pH valueof fluids

  • 39

    3. Corrosion-resistant materials

    SumitomoType

    Material UNS Yield strengthManufacture

    designation (Cr-Ni-Mo) Designation (min.) ksi

    410 Ferritic 12Cr S41000 30

    13Cr- I 11-2-0.2 80

    13Cr-M Martensitic 13-5-0.7 80 Seamless

    13Cr-S 12-6-2.5 S41426 80

    DP8 22-5.5-3-N S31803 65

    DP3 Duplex 25-7-3-Cu, W, N S31250 75 Seamless

    DP3W 25-7-3-Cu, 2W, N S39274 80

    316L 18-12-2 S31603 25

    SM2025 20-30-4.5-Cu, TiNO8904

    31Seamless

    Austeniticmodified Welded

    Alloy825 22-42-3-Cu, Ti NO8825 35

    SM2550 25-50-6-Cu, Ti NO6975 32 Seamless

    SeamlessWelded

  • 40

    APPLICABLE SPECIFICATIONS

    1. Line Pipes (Carbon Steel)API 5L Line PipeASTM A53 Pipe, Steel, Black and Hot-Dipped,

    Zinc-Coated, Welded and SeamlessASTM A106 Seamless Carbon Steel Pipe for

    High-Temperature ServiceASTM A120 Pipe, Steel, Black and Hot-Dipped,

    Zinc-Coated Welded and Seamless,for Ordinary Uses

    ASTM A134 Pipe, Steel, Electric-Fusion (Arc)-Welded (Sizes NPS 16 & over)

    ASTM A135 Electric-Resistance-Welded SteelPipe

    ASTM A139 Electric-Fusion (Arc)-Welded SteelPipe (NPS 4 & over)

    ASTM A211 Spiral-Welded Steel or Iron PipeASTM A333 Seamless and Welded Steel Pipe

    for Low-Temperature ServiceASTM A334 Seamless and Welded Carbon and

    Alloy-Steel Tubes for Low-Temper-ature Service

    ASTM A335 Seamless Ferritic Alloy-Steel Pipefor High-Temperature Service

    ASTM A381 Metal-Arc-Welded Steel Pipe forUse with High-Pressure Transmis-sion Systems

    ASTM A405 Seamless Ferritic Alloy-Steel PipeSpecially Heat Treated for HighTemperature Service

    ASTM A524 Seamless Carbon Steel Pipe forAtmospheric and Lower Tempera-ture

    ASTM A671 Electric-Fusion-Welded Steel Pipefor Atmospheric and Lower Tem-peratures

    ASTM A672 Electric-Fusion-Welded Steel Pipefor High-Pressure Service at Moder-ate Temperatures

    ASTM A691 Carbon and Alloy Steel Pipe,Electric-Fusion-Welded for High-Pressure Service at High Tempera-tures

    BS 778 Steel Pipes and JointsBS 1387 Steel Pipe for Ordinary UsesBS 3601 Steel Pipes and Tubes for Pressure

    Purposes Carbon Steel (OrdinaryDuties)

    BS 3602 Steel Pipes and Tubes for PressurePurposes Carbon Steel (ElevatedTemperature)

    BS 3603 Steel Pipes and Tubes for PressurePurposes Carbon Steel (Low Tem-perature)

    BS 3604 Steel Pipes and Tubes for PressurePurposes Carbon Steel (Ferric Alloy,Elevated Temperature)

    DIN 1626 Fusion Welded Steel PipesDIN 1629 Seamless Non-Alloy Steel TubesDIN 1630 High Performance Seamless Non-

    Alloy Steel TubesDIN 2440 Steel Tubes Medium-Weight Suit-

    able for ScrewingDIN 17172 Steel Pipe for Long-Distance Pipe-

    linesDIN 17175 Seamless Tubes of Heat-Resistant

    SteelsDIN 17177 Electric Pressure-Welded Steel

    Tubes for Elevated Temperatures

    CSA Z245.1-M1982 Steel Line Pipe

    JIS G3452 Carbon Steel Pipes for OrdinaryPiping

    JIS G3454 Carbon Steel Pipes for PressureServices

    JIS G3455 Carbon Steel Pipes for High Pres-sure Service

    JIS G3456 Carbon Steel Pipes for High Tem-perature Service

    JIS G3457 Arc Welded Carbon Steel PipesJIS G3458 Alloy Steel PipesJIS G3460 Steel Pipes for Low Temperature

    Service

    2. Line Pipes (High Alloy)ASTM A268 (TP410) Seamless and Welded

    Ferritic Stainless Steel Tubing forGeneral Service

    ASTM A312 (TP316L) Seamless and WeldedAustenitic Stainless Steel Pipe

    ASTM A790 (S31803) Seamless and WeldedFerritic/Austenitic Stainless SteelPipe

    ASTM A790 (S31260) Seamless and WeldedFerritic/Austenitic Stainless SteelPipe

    ASTM B673 (NO8904) UNS NO8904 andNO8925 Welded Pipe

    ASTM B677 (NO8904) UNS NO8904 andNO8925 Seamless Pipe and Tube

    ASTM B705 (NO8825) Nickel-Alloy (UNSNO6625 and NO8825) Welded Pipe

    ASTM B423 (NO8825) Nickel-Iron-Chromium-Molybdenum-Copper Alloy (UNSNO8825 and NO8221) Seamless

  • 41

    AND CODES

    Pipe and TubeASTM B622 (NO6975) Seamless Nickel Alloy

    Pipe and Tube

    3. Steel Pipe and Structural PipeAPI 2B Specification for Fabricated Structu-

    ral Steel Pipe

    ASTM A252 Welded and Seamless Steel PipePiles

    ASTM A500 Steel Tubes for Structural Purposes

    BS 1775 Steel Tubes for Mechanical, Struc-tural and General Purposes

    JIS G3444 Carbon Steel Pipe for GeneralStructural Purposes

    JIS A5525 Steel Pipe PilesJIS A5528 Steel pipe Sheet Piles

    4. FittingASTM A234 Piping Fittings of Wrought Carbon

    Steel and Alloy Steel for Moderateand Elevated Temperatures

    ASTM A403 Wrought Austenitic Stainless SteelPiping Fittings.

    ASTM A420 Piping Fittings of Wrought CarbonSteel and Alloy Steel for Low-Temperature Service

    ASTM A815 Wrought Ferritic and Ferritic/Austenitic Stainless Steel PipingFittings.

    ASTM B366 Factory-Made Wrought Nickel andNickel Alloy Welding Fittings.

    ANSI B16.9 Wrought Steel Butt-Welding Fit-tings.

    ANSI B16.28 Wrought Steel Butt-Welding ShortRadius Elbows and Returns.

    MSS SP-43 Wrought Stainless Steel Butt-Welding Fittings.

    MSS SP-75 Specification for High Test WroughtWelding Fittings.

    DIN 2605 Tube Bends for Butt Welding SteelTubes.

    DIN 2606 Tube Bends in Steel for Butt Weld-ing Type 5d.

    DIN 2615 Butt Welding Steel Fittings Tees.DIN 2616 Butt Welding Steel Fittings Reduc-

    ers.DIN 2617 Butt Welding Steel Fittings Caps.

    BS 1640 Steel Butt-Welding Pipe Fittings forthe Pertroleum Industry.Part 1. Wrought Carbon and FerriticAlloy Steel Fittings.Part 2. Wrought and Cast AusteniticChromium-Nickel Steel Fittings.

    BS 1965 Butt-Weldig Pipe Fittings for Pres-sure Purposes.Part 1. Carbon Steel & Part 2. Aus-tenitic Stainless Steel.

    JIS B2311 Steel Butt-Welding Pipe Fittings forOrdinary Use.

    JIS B2312 Steel Butt-Welding Pipe Fittings.JIS B2313 Steel Plate Butt-Welding Pipe Fit-

    tings.

    5. FlangeASTM A105 Forgings, Carbon Steel, for Piping

    ComponentsASTM A181 Forgings, Carbon Steel, for General

    Purpose PipingASTM A182 Forged or Rolled Alloy-Steel Pipe

    Flanges, Forged Fittings and Valvesand Parts for High-TemperatureService

    ASTM A350 Forgings, Carbon and Low-AlloySteel, Requiring Notch ToughnessTesting for Piping Components

    ASTM A694 Forgings, Carbon and Alloy Steel,for Pipe Flanges, Fittings, Valves,and Parts for High-Pressure Trans-mission Service

    6. Coating(1) External

    DIN 30670 Polyethylene Sheathing of SteelTubes and of Steel Shapes and Fit-tings.

    JIS G3469 Polyethylene Coated Steel PipesDIN 30671 Covering (Coating) of Steel Pipes

    and Sections with Thermo PlasticCoating with Epoxy Resin Powderor Polyurethane Tar.

    (2) InternalAPI RP5L2 Recommended Practice for Internal

    Coating of Line Pipe for Non-Corro-sive Gas Transmission Service

  • Steel Pipe forGeneral Piping

    SUMITOMO LINE PIPE

    SUMITOMO PRODUCTSFOR THE OIL AND GAS

    INDUSTRIES

    Ordinary Piping

    SUMITOMO METAL INDUSTRIES, LTD.HEAD OFFICE

    Tokyo: 1-8-11,Harumi,Chuo-ku,Tokyo104-6111,JapanFax:+81-3-4416-6288,6789(OilCountryTubularGoodsExportSection)Phone:+81-3-4416-6280(LinePipeExportSection)Phone:+81-3-4416-6285(SpecialityTubularProductsExportSection)Phone:+81-3-4416-6311

    OVERSEAS OFFICESSingapore: 5ShentonWay#25-07,UICBuilding,068808Singapore

    Phone:+65-6220-9193Fax:+65-6224-0386

    London: HoratioHouse77-85FulhamPalaceRoadLondonW68JBUKPhone:+44-20-8748-4480Fax:+44-20-8748-8350

    Dubai: Level10,JAFZAView18,JebelAliFreeZone, POBox262517,Dubai,UAE Phone:+971-4-886-5900 Fax:+971-4-886-5901

    OVERSEAS AFFILIATESumitomo Metal USA Inc.

    Chicago: 25NorthwestPointBlvd.,Suite675 ElkGrove,IL60007,U.S.A.

    Phone:+1-847-290-2600Fax:+1-847-290-2666

    Houston: 820Gessner,Suite1670 Houston,TX77024,U.S.A.

    Phone:+1-713-654-7111Fax:+1-713-654-1261

    URL http://www.sumitomo-tubulars.com/ http://www.sumitomometals.co.jp/e

    No.17725/Jan.2010/Line Pipe/Printed in Japan by Sumikin Cosmo Plans Inc. TR/3

    LEGAL NOTICEThis catalogue is not intended a design manual. it's purpose is for gen-eral information only.While this catalogue has been prepared with the greatest care,Sumitomo makes no warranty or representation, expressed or implied,of any kind with respect to the information contained herein and shall inno event assume liability or responsibility for any loss, damage or injurywhatsoever resulting from the use of the information. In all cases thecustomer is therefore requested to use the information at its own riskand responsibility.