t20935-3_datasheet.pdf

Data sheet

Customer item no.:LP PumpOrder dated: 29/05/2012 Number:Order no.: T20935-3 CALIK BUZMEIN PROJECT Item no.:100Quantity: 1 Date: 29/05/2012

Page: 1 / 31

Multitec D 125/ 2-10.2 22.81 Version no.: 1

Operating data

Design

Fluid temperature 120.0 CFluid density 943 kg/m

Requested flow rate Actual flow rate 318.00 m/hActual developed head 183.03 mEfficiency 79.8 %Power absorbed 187.45 kWPump speed of rotation 2979 rpmNPSH required 6.74 mPermissible operatingpressure

63.00 bar.g

Discharge press. 18.93 bar.g

318.00 m/hRequested developed head 183.00 m

Fluid viscosity 0.26 mm/sSuction pressure max. 2.00 bar.gVapour pressure 1.99 bar.aMass flow rate 83.30 kg/sMax. power on curve 201.11 kWMin. allow. flow rate 120.07 m/h

Pumped medium

Shutoff pressure 22.97 bar.gMin. allow. mass flow rate 31.45 kg/sShutoff head 226.74 mMax. allow. flow rate 409.73 m/hDesign Single system 1 x 100 %Performance test Yes

Water, boiler feed waterSolids content Max. 20 ppm

Variant DStage number 2Balance drum with pistonDesign Baseplate mounted, long-

coupledOrientation Horizontal

Suction nominal dia. DN 150Suction nominal pressure PN 25Suction position top (0/360)Connection standard suction EN 1092-1Discharge nominal dia. DN 125Discharge norminal pressure PN 63Discharge position 270 (left 90)

Viewed from the driveConnection standarddischarge

EN 1092-1

Shaft seal Single acting mechanical sealManufacturer BurgmannType H7NMaterial code Q1AEGG

Mode of operation KF

Shaft seal code 81Sealing plan E Single acting mechanical

(external circulation)Minimum requirements for hot water quality: treatment acc. toVdTV regulation TCH 1466With SiO2-content up to max. 10 mg/l. Conductivity max. 50S/cm for water with low salt content up to 160C orconductivity max. 250 S/cm up to 140C for water withhigher salt contentSolids content up to max. 5 mg/l and no additives forming agreasy film on the seal faces.Seal chamber design Standard seal chamberCalculated for inlet pressure 2.00 bar.g

Wear ring Casing wear ringImpeller diameter 266.0 / 301.0 mmMinimum impeller diameter 243.0 mmFull impeller diameter 270.0 mmFree passage size 20.0 mmDirection of rotation from drive Anticlockwise

Bearing bracket construction Standard (normal) two-sidedBearing bracket size 125Bearing seal V ringBearing type Anti-friction bearingsLubrication type GreaseTemperature sensor PT100mts

Without

Color Ultramarine blue (RAL 5002)KSB-blue

Materials are not affected bychemical and mech.substances

Data sheet


Page: 2 / 31


Driver, accessories

Materials 22

Certifications

Lightweight, not treadproof(ZN79)

Guard size H254Guard material Galvanised steel ST TZN

Baseplate type Steel baseplate for MultitecBaseplate size GP17

Driver type Electric motorModel (make) SiemensDrive supplied by Standard motor supplied by

KSB - mounted by KSBMotor const. type B3Motor size 315Efficiency class IE2 acc. to IEC 60034-30

Manufacturer Frequency 50 HzOperating voltage 400 VRated power P2 250.00 kWRated current 418.9 AStarting current ratio 7Insulation class F to IEC 34-1Motor enclosure IP55Cos phi at 4/4 load 0.90Temperature sensor 6 PTC resistorsTerminal box position 45

Viewed from the driveMotor winding 400 / 690 VNumber of poles 2Connection mode DeltaMotor cooling method Surface coolingMotor material Grey cast iron GG/CAST

IRON

FlenderCoupling type Eupex N

NotesQuality KF: pH = 8 to 8.5 at 25C and O2 content = 0.03 to0.15 mg/kg for unalloyed steel or cast steel components.Suction casing (106) Carbon steel GP240GH+NDischarge casing (107) Carbon steel GP240GH+NStage casing (108) Carbon steel GP240GH+NDiffuser (171) Stainless steel 1.4408Shaft (210) Chrome steel

1.4021QT700+SRImpeller (230) Stainless steel 1.4408Impeller, suction stage (231) Stainless steel 1.4408

Nominal size

Bearing housing (350) Grey cast iron JL 1040O-Ring (412) EPDM 80Shaft seal housing (441) Carbon steel GP240GH+NCasing wear ring (502.1) GX120CRMO29-2 1.4138Casing wear ring (502.2) GX120CRMO29-2 1.4138Shaft sleeve (523) Stainless steel 1.4571Bush (540) Chrome steel

1.4021QT700+SRPiston (59-4) Chrome steel

1.4021QT700+SRTie bolt (905) 30NCD16

180

Hydraulic performance testAcceptance standard ISO 9906 class 2 annex AQuantity meas. points Q-H 5Discharge casingCertificate Inspection cert. 3.1 to EN

10204Test participation Non-witnessed

Quantity, non-witnessed 1Quantity, witnessed 0

Material certificates: Suction casing, Discharge casing,Stage casing, Shaft seal hous, Tie bolt (106, 107, 108, 441,905)Certificate Test report 2.2 to EN 10204

Material certificates: Shaft, impellers (210, 230)Certificate Test report 2.2 to EN 10204

Coupling guard type

Performance curve


Page: 3 / 31


0 50 100 150 200 250 300 350 400 450 500[m/h]

100

150

200

[m]

266.0;301.0

Qmin

Qmax

Tota

l dev

elop

ed h

ead

0 50 100 150 200 250 300 350 400 450 500[m/h]2

18

10

[m]

NPS

H re

q.

0 50 100 150 200 250 300 350 400 450 500[m/h]0

50

[%] Effi

cien

cy

0 50 100 150 200 250 300 350 400 450 500[m/h]

100

200

[kW]

Pow

er In

put

Flow

Curve data

Viscosity 0.26 mm/sFlow rate 318.00 m/hRequested flow rate 318.00 m/hTotal developed head 183.03 mRequested developed head 183.00 m

Speed of rotation Efficiency 79.8 %Power absorbed 187.45 kWNPSH required 6.74 mCurve number 1 * 1777.407523/11 Cr 1 *

1777.407523/10 CrImpeller diameter 266.0 / 301.0 mmAcceptance standard ISO 9906 class 2 annex A

2979 rpmFluid density 943 kg/m

Installation plan


Page: 4 / 31


6

DN1 DN265 50

2100

2800

250

1050

80

7

837

1100

890

325325

325

480

380

355292

2600

1604

k7

4781380

Drawing is not to scale Dimensions in mm

Motor

Baseplate

Connections

Coupling

Weight net

Connect pipes without stress or strain!Dimensional tolerances for shaft axis height: DIN 747Dimensions without tolerances, middle tolerances to: ISO 2768-mConnection dimensions for pumps: EN735Dimensions without tolerances - welded parts: ISO 13920-BDimensions without tolerances - gray cast iron parts: ISO 8062-CT9

For auxiliary connections seeseparate drawing.

45Viewed from the drive

Motor manufacturer

Design Steel baseplate forMultitec

Size GP17MaterialLeakage drain, baseplateRp1

Without

Foundation bolts M20x320 (Not in scope ofsupply)

SiemensMotor size

Suction nominal size DN1 DN 150 / EN 1092-1Discharge nominal size DN2 DN 125 / EN 1092-1Nominal pressure suct. PN 25Rated pressure disch. PN 63

315

Coupling manufacturer FlenderCoupling type Eupex NCoupling size 180Spacer 0.0 mm

Motor power

Pump 398 kgBaseplate 240 kgCoupling 14 kgCoupling guard 3 kgMotor 1300 kgTotal 1955 kg

250.00 kWNumber of poles 2Speed of rotation 2979 rpmPosition of terminal box

Installation plan


Page: 5 / 31


468

582

Drawing is not to scale

Supplementary drawing for motor terminal box""""

Connection plan


Page: 6 / 31


8B.1 737D61BF

20E.1

1M.1

20E.2

8B.2

6B.26B.1

1M.2

Connections

1M.2 Pressure gaugeconnection

G 1/2 Drilled and plugged.

6B.1 Pumped liquid drain G 1/2 Drilled and plugged.6B.2 Pumped liquid drain G 1/2 Drilled and plugged.8B.1 Leakage drain Rp 3/8 Drilled8B.2 Leakage drain Rp 3/8 Drilled20E.1 Grease nipple Mounted at the factory20E.2 Grease nipple Mounted at the factory



Data sheet

Customer item no.:CFP PumpOrder dated: 29/05/2012 Number:Order no.: T20935-3 CALIK BUZMEIN PROJECT Item no.:200Quantity: 1 Date: 29/05/2012

Page: 7 / 31

Etanorm RSC1 200-400 Version no.: 1Volute casing pump in back pull-out design

Operating data

Design

20.0 CFluid density 998 kg/mFluid viscosity 1.00 mm/s


16.00 bar.g



Suction pressure max. 0.00 bar.gMass flow rate 157.46 kg/sMax. power on curve 77.08 kWMin. allow. flow rate 165.94 m/h

Pumped medium

Min. allow. mass flow rate 46.00 kg/sShutoff head 44.74 mDesign Single system 1 x 100 %Performance test Yes

WaterClean water

Pump standard EN 733Design Baseplate mounted, long-


Suction nominal dia. DN 250Suction nominal pressure PN 16Suction position axialConnection standard suction EN 1092-2Discharge nominal dia. DN 200Discharge norminal pressure PN 16Discharge position top (0/360)Connection standarddischarge

EN 1092-2

Shaft seal Single acting mechanical sealManufacturer KSBType 4EBMaterial code Q1BEGG

Sealing plan A Single-acting mechanicalseal (A-type casing cover,taper bore)

A liquid free of solids is assumedSeal chamber design Conical seal chamber (A-type

cover)Calculated for inlet pressure 0.00 bar.gContact guard with

Wear ring Casing wear ringImpeller diameter 360.0 mmDirection of rotation from drive Clockwise

Bearing bracket construction Standard (normal)Bearing bracket size WE65Bearing seal Flat gapBearing type Anti-friction bearingsLubrication type GreaseColor Ultramarine blue (RAL 5002)

KSB-blue


Fluid temperature

Connection plan


Page: 8 / 31


Driver, accessories

Materials SC1

Certifications


Guard size B254Guard material Galvanised steel ST TZN

Baseplate type Etanorm R baseplateBaseplate size E6

Driver type Electric motorModel (make) KSBDrive supplied by Standard motor supplied by

KSB - mounted by KSBMotor const. type B3Motor size 280MEfficiency class IE2 acc. to IEC 60034-30

Manufacturer Frequency 50 HzOperating voltage 400 VRated power P2 90.00 kWRated current 160.0 AStarting current ratio 7.5Insulation class F to IEC 34-1Motor enclosure IP55Cos phi at 4/4 load 0.86Temperature sensor 3 PTC resistorsTerminal box position 0/360 (top)

Viewed from the driveMotor winding 400 / 690 VNumber of poles 4Connection mode DeltaMotor cooling method Surface coolingMotor material Grey cast iron GG/CAST

IRON


Notesgeneral criteria for a water analysis: pH-value >= 7; chloridecontent (Cl)

Performance curve


Page: 9 / 31


0 100 200 300 400 500 600 700 800 900[m/h]

20

40

60

[m]

340.0

Qmin

405.0

Qmin

360.0

Qmin

Tota

l dev

elop

ed h

ead

0 100 200 300 400 500 600 700 800 900[m/h]

4

6

[m]

NPS

H re

q.

0 100 200 300 400 500 600 700 800 900[m/h]0

50

100

[%]

Effic

ienc

y

0 100 200 300 400 500 600 700 800 900[m/h]

40

60

80

[kW]

Pow

er In

put

Flow

Curve data


Speed of rotation Efficiency 84.3 %Power absorbed 69.55 kWNPSH required 4.00 mCurve number K34575Effective impeller diameter 360.0 mmAcceptance standard ISO 9906 class 2 annex A


Installation plan


Page: 10 / 31


846_R24_N

1300

1880

2100

110

330

45085

DN2

DN1

'

60290

150

385

710

170

150

5

385

340 460

400

715180 890

75

570

710

760

1010


Motor

Baseplate

Connections

Coupling

Weight net

Connect pipes without stress or strain! For auxiliary connections see

1486 rpmPosition of terminal box 0/360 (top)

Viewed from the drive

Motor manufacturer

Design Etanorm R baseplateSize E6Material Steel STLeakage drain, baseplateRp1

Without


KSBMotor size


280M


Motor power


90.00 kWNumber of poles 4Speed of rotation

Installation plan


Page: 11 / 31


Dimensional tolerances for shaft axis height: DIN 747Dimensions without tolerances, middle tolerances to: ISO 2768-mConnection dimensions for pumps: EN735Dimensions without tolerances - welded parts: ISO 13920-BDimensions without tolerances - gray cast iron parts: ISO 8062-CT9

separate drawing.

Connection plan


Page: 12 / 31


1M . 1

1M . 2

8 B 6 B

6 D

P C 8 4 8

Connections



6B Pumped liquid drain G 3/4 Drilled and plugged.6D Pumped medium - filling /venting


8B Leakage drain G 3/4 Drilled and plugged.



Data sheet

Customer item no.:Raw Water PumpOrder dated: 29/05/2012 Number:Order no.: T20935-3 CALIK BUZMEIN PROJECT Item no.:300Quantity: 1 Date: 29/05/2012

Page: 13 / 31

Etanorm S 080-200 SP Version no.: 1Standardpump acc. EN 733

Operating data

Design



16.00 bar.g



Suction pressure max. 0.00 bar.gMass flow rate 27.73 kg/sMax. power on curve 25.84 kWMin. allow. flow rate 30.41 m/hMin. allow. mass flow rate 8.43 kg/s

Pumped medium

Shutoff head 46.69 mDesign Single system 1 x 100 %Performance test NoAcceptance standard None; tolerances to ISO 9906

Class 2 Annex A

WaterClean water




EN 1092-2

Shaft seal Single acting mechanical sealManufacturer KSBType 1Material code Q1Q1X4GG

Shaft seal code 10Sealing plan I Single-acting mechanical

seal(internal circulation)Seal chamber design Standard seal chamberCalculated for inlet pressure 0.00 bar.gContact guard with

Wear ring Casing wear ringImpeller diameter 186.0 mmDirection of rotation from drive ClockwiseSilicon free pump assembly Yes

Bearing bracket construction Standard (normal)Bearing bracket size WE35Bearing seal V ringBearing type Anti-friction bearingsLubrication type GreaseColor Ultramarine blue (RAL 5002)

KSB-blue


Fluid temperature

Connection plan


Page: 14 / 31


Driver, accessories

Materials S

Certifications


Guard size A148Guard material Galvanised steel ST TZN

Baseplate type U-beam / folded plateBaseplate size 7A


KSB - mounted by KSBMotor const. type B3Motor size 160LEfficiency class IE2 acc. to IEC 60034-30

Manufacturer Frequency 50 HzOperating voltage 400 VRated power P2 18.50 kWRated current 31.9 AStarting current ratio 7Insulation class F to IEC 34-1Motor enclosure IP55Cos phi at 4/4 load 0.92Temperature sensor 3 PTC resistorsTerminal box position 0/360 (top)

Viewed from the driveMotor winding 400 / 690 VNumber of poles 2Connection mode DeltaMotor cooling method Surface coolingMotor material AluminiumFI allowed



Performance curve


Page: 15 / 31


0 50 100 150 200 250[m/h]

40

60

[m]

182.0

Qmin

219.0

Qmin

186.0

Qmin

Qmax

Tota

l dev

elop

ed h

ead

0 50 100 150 200 250[m/h]

4

6

[m]

NPS

H re

q.

0 50 100 150 200 250[m/h]0

50

[%] Effi

cien

cy

0 50 100 150 200 250[m/h]

10

20

[kW]

Pow

er In

put

Flow

Curve data


Speed of rotation Efficiency 68.9 %Power absorbed 17.78 kWNPSH required 4.54 mCurve number K1211.452/925Effective impeller diameter 186.0 mmAcceptance standard None; tolerances to ISO

9906 Class 2 Annex A


Installation plan


Page: 16 / 31


1400

112

550

628

4232

290

110

250

80 150

4

DN1

DN2

o

470125

320

400

1190

1250


Motor

Baseplate

Connections

Coupling

Weight net



Position of terminal box 0/360 (top)Viewed from the drive

Motor manufacturer

Design U-beam / folded plateSize 7AMaterial Steel STLeakage drain, baseplateRp1

Without


KSBMotor size


160L


Motor power


18.50 kWNumber of poles 2Speed of rotation 2940 rpm

Connection plan


Page: 17 / 31


1M.16D

1M.2

6B 8B 1211_ZH_E_F

Connections


Rc 3/8 Pressure sensor for PumpMeter fitted


Rc 3/8 Drilled and plugged.




Data sheet


Page: 18 / 31

PumpMeter Version no.: 1Intelligent Pressure Transmitter PumpMeter - with on-site display ofoperating point

General description:

PumpMeter in an intelligent pressure transmitter with on-sitedisplay of measurement values and operating data of thepump. It comes factory-provided completely assembled andparameterised for your individual pump, to be connected viaM12 connector and immediately ready to operate. PumpMeterrecords the pumps load profile during operation in order to ifapplicable provide information on the potential for energysavings or increased availability.

Sensors:

Two gauge pressure transmitters, one each factory providedon both, inlet and discharge side of pump. Connected todisplay unit via connector.

Accuracy of measurement (sum of errors; relating tomeasurement range):

1% for fluid temperature -10 100 C

2.5% for fluid temperature -30 -10 C and 100 140 C

Material of measuring cell: stainless steel (no internal gasket)

Available measurement ranges:Measurement range 1 3 bar (gauge pressure)Measurement range 1 10 bar (gauge pressure)Measurement range 1 16 bar (gauge pressure)

Ambient conditions:

Type of protection: IP 65

Ambient temperature: -30C 80C (during transport, storage)-10C 60C (operation)

Fluid temperature: -30C 140C

Scuff resistance: Ultraviolet resistance (outdoor installation)Resistance to most cleaning agentsResistance to oil mist

Silicone free:No detrimental to paint adhesion

Electric data:

Power supply:24V DC 10%, min. 140 mA

Interfaces, alternatively utilisable:4 20 mA, 3-conductor (discharge pressure or differentialpressure)RS485, Modbus RTU (Slave)

Service interface: RS232EMC:EN 61326 (Immunity: industrial environment, Emissions:applicable in home and building environment)

On-site display unit:

Backlit display unit for on-site display of measurement valuesand operating data of pump with intuitive and internationallycomprehensible icons, rotatable in steps of 90.

Display values:

suction pressure, pressure at inlet of pump in bar, gaugepressuredischarge pressure, pressure at outlet of pump in bar, gaugepressuredifferential pressure between in- and outlet of pump in barqualitative indication of operating point

Connection of display unit via connector (M12 x 1, 5-pin forpower supply and utilization of communication interface.Making alternatively available:

measurement value of discharge pressure via analogue signal4 20 mA

calculated value of differential pressure via analogue signal 4 20 mA

all display values via serial interface RS 485 (Modbus RTU).

Service interface RS232 for parameterisation.

Factory provided parameterisation for individual pump.

Data sheet

Customer item no.:Treated Water POrder dated: 29/05/2012 Number:Order no.: T20935-3 CALIK BUZMEIN PROJECT Item no.:400Quantity: 1 Date: 29/05/2012

Page: 19 / 31


Operating data

Design



16.00 bar.g




Pumped medium


Class 2 Annex A

WaterClean water




EN 1092-2

Flanges DN 65 will be drilled with 4 holes

Shaft seal Single acting mechanical sealManufacturer KSBType 1Material code BQ1EGG

Shaft seal code 11Sealing plan I Single-acting mechanical

seal(internal circulation)A liquid free of solids is assumedSeal chamber design Standard seal chamberCalculated for inlet pressure 0.00 bar.gContact guard with



KSB-blue


Fluid temperature

Connection plan


Page: 20 / 31


Driver, accessories

Materials S

Certifications


Guard size B189Guard material Galvanised steel ST TZN



KSB - mounted by KSBMotor const. type B3Motor size 180MEfficiency class IE2 acc. to IEC 60034-30

Manufacturer Frequency 50 HzOperating voltage 400 VRated power P2 22.00 kWRated current 39.1 AStarting current ratio 7.2Insulation class F to IEC 34-1Motor enclosure IP55Cos phi at 4/4 load 0.89Temperature sensor 3 PTC resistorsTerminal box position 0/360 (top)




Performance curve


Page: 21 / 31


0 20 40 60 80 100 120[m/h]

20

40

60

[m]

170.0

Qmin 219.0

Qmin

217.0

Qmin

Qmax

Tota

l dev

elop

ed h

ead

0 20 40 60 80 100 120[m/h]0

5

[m] NPS

H re

q.

0 20 40 60 80 100 120[m/h]0

50

[%] Effic

ienc

y

0 20 40 60 80 100 120[m/h]

10

20

[kW]

Pow

er In

put

Flow

Curve data





Installation plan


Page: 22 / 31


1400

100

550

712

4824

290

110

200

80 150

4

DN1

DN2

o

360100

320

400

1190

1250


Motor

Baseplate

Connections

Coupling

Weight net




Motor manufacturer


Without


KSBMotor size

Suction nominal size DN1 DN 65 / EN 1092-2Discharge nominal size DN2 DN 50 / EN 1092-2Nominal pressure suct. PN 16Rated pressure disch. PN 16Flanges DN 65 will be drilled with 4 holes

180M


Motor power



Connection plan


Page: 23 / 31


1M.16D

1M.2

6B 8B 1211_ZH_E_F

Connections








Data sheet


Page: 24 / 31




Sensors:







Ambient conditions:






Electric data:






Display values:








Data sheet

Customer item no.:Demin Water POrder dated: 29/05/2012 Number:Order no.: T20935-3 CALIK BUZMEIN PROJECT Item no.:500Quantity: 1 Date: 29/05/2012

Page: 25 / 31


Operating data

Design



16.00 bar.g




Pumped medium


Class 2 Annex A

WaterClean water




EN 1092-2

Shaft seal Single acting mechanical sealManufacturer KSBType 1Material code BQ1EGGShaft seal code 11

Sealing plan I Single-acting mechanicalseal(internal circulation)

A liquid free of solids is assumedSeal chamber design Standard seal chamberCalculated for inlet pressure 0.00 bar.gContact guard with



KSB-blue


Fluid temperature

Connection plan


Page: 26 / 31


Driver, accessories

Materials S

Certifications


Guard size A148Guard material Galvanised steel ST TZN



KSB - mounted by KSBMotor const. type B3Motor size 132SEfficiency class IE2 acc. to IEC 60034-30

Manufacturer Frequency 50 HzOperating voltage 400 VRated power P2 5.50 kWRated current 10.1 AStarting current ratio 7Insulation class F to IEC 34-1Motor enclosure IP55Cos phi at 4/4 load 0.90Temperature sensor 3 PTC resistorsTerminal box position 0/360 (top)




Performance curve


Page: 27 / 31


0 5 10 15 20 25 30 35 40[m/h]

20

40

60

[m]

175.0

Qmin

209.0

Qmin

193.0

Qmin

Qmax

Tota

l dev

elop

ed h

ead

0 5 10 15 20 25 30 35 40[m/h]

2

4

[m]

NPS

H re

q.

0 5 10 15 20 25 30 35 40[m/h]0

20

40

[%]

Effic

ienc

y

0 5 10 15 20 25 30 35 40[m/h]

2

4

6

[kW]

Pow

er In

put

Flow

Curve data





Installation plan


Page: 28 / 31


1050

100

450

452

3824

260

100

180

80 150

4

DN1

DN2

o

36080

240

300

840

900


Motor

Baseplate

Connections

Coupling

Weight net




Motor manufacturer


Without


KSBMotor size


132S


Motor power



Connection plan


Page: 29 / 31


1M.16D

1M.2

6B 8B 1211_ZH_E_F

Connections








Data sheet


Page: 30 / 31










Sensors:







Ambient conditions:






Electric data:






Display values:


Data sheet


Page: 31 / 31


t20935-3_datasheet.pdf

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