taiyo yuden band 7 duplexer - system plus consulting · ©2017 by system plus consulting | taiyo...

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21 rue la Noue Bras de Fer 44200 NANTES - FRANCE +33 2 40 18 09 16 [email protected] www.systemplus.fr Taiyo Yuden Band 7 Duplexer SAW & BAW Filter in Skyworks’ System in Package MEMS report by Stéphane ELISABETH May 2017

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Page 1: Taiyo Yuden Band 7 Duplexer - System Plus Consulting · ©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 1 21 rue la Noue Bras de Fer 44200 NANTES

©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 1

21 rue la Noue Bras de Fer44200 NANTES - FRANCE +33 2 40 18 09 16 [email protected] www.systemplus.fr

Taiyo Yuden Band 7 DuplexerSAW & BAW Filter in Skyworks’ System in PackageMEMS report by Stéphane ELISABETHMay 2017

Page 2: Taiyo Yuden Band 7 Duplexer - System Plus Consulting · ©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 1 21 rue la Noue Bras de Fer 44200 NANTES

©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 2

Overview / Introduction 3

o Executive Summary

o Reverse Costing Methodology

Company Profile 6

o Taiyo Yuden

o Filter leadership on LTE Band

o Taiyo Yuden Portfolio

o Band 7 Duplexer Characteristics

o Huawei Mate 9 Pro Teardown

o SKY78117 Teardown

Physical Analysis 22

o Synthesis of the Physical Analysis

o Physical Analysis Methodology

o Package 25

Package Views & Dimensions

Package Opening

Package Cross-Section :

o SAW Filter Die 33

View, Dimensions & Marking

IDT & Reflector

Cross-Section

o BAW Filter Die 44

View, Dimensions & Marking

Die Overview: Pads, Apertures, FBAR Cells,

Frequency Control features, Equivalent circuit

Cross-Section : Substrate, Pads, FBAR Cells (Shunt & Series)

Physical Data Summary

Table of Contents

Physical Comparison 74

o Taiyo Yuden Portfolio

Package, Schematics, Design

o Qorvo & Broadcom Technology

Package, BAW Filter

Manufacturing Process Flow 81

o Global Overview

o Filters Wafer Fabrication Unit

o SAW & BAW Filter Process Flow

o Packaging Process Flow

Cost Analysis 96

o Synthesis of the cost analysis

o Yields Explanation & Hypotheses

o SAW & BAW Filter Die 101

SAW & BAW Filter Wafer Front-End Cost

SAW & BAW Filter Front-End Cost per process steps

SAW & BAW Filter Back-End 0 : Probe Test & Dicing

SAW & BAW Filter Wafer & Die Cost

o Component 111

Back-End : Packaging Cost

Back-End : Packaging Cost per Process Steps

Back-End : Final Test Cost

Component Cost

Estimated Price Analysis 113

Company services 117

Page 3: Taiyo Yuden Band 7 Duplexer - System Plus Consulting · ©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 1 21 rue la Noue Bras de Fer 44200 NANTES

©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 3

Overview / Introductiono Executive Summaryo Reverse Costing

Methodology

Company Profile & SupplyChain

Physical Analysis

Comparison Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Plus

Executive Summary

• This full reverse costing study has been conducted to provide insight on technology data, manufacturing cost andselling price of the Taiyo Yuden Band 7 Duplexer.

• Located in a SiP (Sytem In Package), the filter is packaged along with a power amplifier, SPxT switch and a RF IC. Thedevice is a custom version of a Taiyo Yuden’s commercial device. The duplexer features a SAW filter using sapphireand LiTaO3 substrate, a BAW filter with an original FBAR design using air gap cavity on a silicon substrate and a metalsealing packaging.

• In this report, the complete duplexer is analyzed from the filters to the packaging developed by Fujitsu Media Limitedwho was bought by Taiyo Yuden. The report includes a complete analysis of the package, the SAW filter and the BAWfilter featuring a cost analysis and price estimation for the device. Schematic of the BAW filter is also provided tounderstand the difference between shunt and series cells.

• Finally, it also comprises a complete performances and technology comparison with former generation of the band 7duplexer from Taiyo Yuden and a technology comparison with Qorvo and Broadcom BAW filters and packagingsolutions.

Page 4: Taiyo Yuden Band 7 Duplexer - System Plus Consulting · ©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 1 21 rue la Noue Bras de Fer 44200 NANTES

©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 4

Overview / Introduction

Company Profile & SupplyChain o Taiyo Yudeno Company Portfolioo Duplexers Characteristicso Huawei P10 Teardowno SKY78117 Teardown

Physical Analysis

Comparison Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Plus

Huawei P10 Teardown

Page 5: Taiyo Yuden Band 7 Duplexer - System Plus Consulting · ©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 1 21 rue la Noue Bras de Fer 44200 NANTES

©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 5

Overview / Introduction

Company Profile & SupplyChain o Taiyo Yudeno Company Portfolioo Duplexers Characteristicso Huawei P10 Teardowno SKY78117 Teardown

Physical Analysis

Comparison Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Plus

SKY78117 Teardown – Package Opening

Page 6: Taiyo Yuden Band 7 Duplexer - System Plus Consulting · ©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 1 21 rue la Noue Bras de Fer 44200 NANTES

©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 6

Overview / Introduction

Company Profile & SupplyChain

Physical Analysiso Package Overviewo Package Cross-Sectiono SAW Filter Die Overviewo SAW Filter Die Cross-

Sectiono BAW Filter Die Overviewo BAW Filter Die Cross-

Section

Comparison Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Plus

Package View & Dimensions

Page 7: Taiyo Yuden Band 7 Duplexer - System Plus Consulting · ©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 1 21 rue la Noue Bras de Fer 44200 NANTES

©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 7

Overview / Introduction

Company Profile & SupplyChain

Physical Analysiso Package Overviewo Package Cross-Sectiono SAW Filter Die Overviewo SAW Filter Die Cross-

Sectiono BAW Filter Die Overviewo BAW Filter Die Cross-

Section

Comparison Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Plus

Package Opening

Page 8: Taiyo Yuden Band 7 Duplexer - System Plus Consulting · ©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 1 21 rue la Noue Bras de Fer 44200 NANTES

©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 8

Overview / Introduction

Company Profile & SupplyChain

Physical Analysiso Package Overviewo Package Cross-Sectiono SAW Filter Die Overviewo SAW Filter Die Cross-

Sectiono BAW Filter Die Overviewo BAW Filter Die Cross-

Section

Comparison Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Plus

Package Cross-Section

Page 9: Taiyo Yuden Band 7 Duplexer - System Plus Consulting · ©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 1 21 rue la Noue Bras de Fer 44200 NANTES

©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 9

Overview / Introduction

Company Profile & SupplyChain

Physical Analysiso Package Overviewo Package Cross-Sectiono SAW Filter Die Overviewo SAW Filter Die Cross-

Sectiono BAW Filter Die Overviewo BAW Filter Die Cross-

Section

Comparison Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Plus

SAW Filter Die – View & Dimensions

Page 10: Taiyo Yuden Band 7 Duplexer - System Plus Consulting · ©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 1 21 rue la Noue Bras de Fer 44200 NANTES

©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 10

Overview / Introduction

Company Profile & SupplyChain

Physical Analysiso Package Overviewo Package Cross-Sectiono SAW Filter Die Overviewo SAW Filter Die Cross-

Sectiono BAW Filter Die Overviewo BAW Filter Die Cross-

Section

Comparison Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Plus

SAW Filter Die Details – IDT & Reflector

Page 11: Taiyo Yuden Band 7 Duplexer - System Plus Consulting · ©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 1 21 rue la Noue Bras de Fer 44200 NANTES

©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 11

Overview / Introduction

Company Profile & SupplyChain

Physical Analysiso Package Overviewo Package Cross-Sectiono SAW Filter Die Overviewo SAW Filter Die Cross-

Sectiono BAW Filter Die Overviewo BAW Filter Die Cross-

Section

Comparison Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Plus

SAW Filter Die Cross-Section – Substrate

Page 12: Taiyo Yuden Band 7 Duplexer - System Plus Consulting · ©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 1 21 rue la Noue Bras de Fer 44200 NANTES

©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 12

Overview / Introduction

Company Profile & SupplyChain

Physical Analysiso Package Overviewo Package Cross-Sectiono SAW Filter Die Overviewo SAW Filter Die Cross-

Sectiono BAW Filter Die Overviewo BAW Filter Die Cross-

Section

Comparison Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Plus

BAW Filter Die View & Dimensions

Page 13: Taiyo Yuden Band 7 Duplexer - System Plus Consulting · ©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 1 21 rue la Noue Bras de Fer 44200 NANTES

©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 13

Overview / Introduction

Company Profile & SupplyChain

Physical Analysiso Package Overviewo Package Cross-Sectiono SAW Filter Die Overviewo SAW Filter Die Cross-

Sectiono BAW Filter Die Overviewo BAW Filter Die Cross-

Section

Comparison Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Plus

BAW Filter Die – Equivalent circuit

Page 14: Taiyo Yuden Band 7 Duplexer - System Plus Consulting · ©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 1 21 rue la Noue Bras de Fer 44200 NANTES

©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 14

Overview / Introduction

Company Profile & SupplyChain

Physical Analysiso Package Overviewo Package Cross-Sectiono SAW Filter Die Overviewo SAW Filter Die Cross-

Sectiono BAW Filter Die Overviewo BAW Filter Die Cross-

Section

Comparison Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Plus

BAW Filter Die – Cross-Section

Page 15: Taiyo Yuden Band 7 Duplexer - System Plus Consulting · ©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 1 21 rue la Noue Bras de Fer 44200 NANTES

©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 15

Overview / Introduction

Company Profile & SupplyChain

Physical Analysiso Package Overviewo Package Cross-Sectiono SAW Filter Die Overviewo SAW Filter Die Cross-

Sectiono BAW Filter Die Overviewo BAW Filter Die Cross-

Section

Comparison Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Plus

BAW Filter Die – Cross-Section

Page 16: Taiyo Yuden Band 7 Duplexer - System Plus Consulting · ©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 1 21 rue la Noue Bras de Fer 44200 NANTES

©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 16

Overview / Introduction

Company Profile & SupplyChain

Physical Analysis

Comparison Analysiso Band 7 Duplexero Broadcom’s Packagingo Broadcom’s FBARo Qorvo’s Packagingo Qorvo’s SMR

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Plus

Comparison with duplexer previous generation

Page 17: Taiyo Yuden Band 7 Duplexer - System Plus Consulting · ©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 1 21 rue la Noue Bras de Fer 44200 NANTES

©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 17

Overview / Introduction

Company Profile & SupplyChain

Physical Analysis

Comparison Analysiso Band 7 Duplexero Broadcom’s Packagingo Broadcom’s FBARo Qorvo’s Packagingo Qorvo’s SMR

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Plus

Comparison with Qorvo SMR Technology

Page 18: Taiyo Yuden Band 7 Duplexer - System Plus Consulting · ©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 1 21 rue la Noue Bras de Fer 44200 NANTES

©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 18

Overview / Introduction

Company Profile & SupplyChain

Physical Analysis

Comparison Analysis

Manufacturing Process Flowo Filters Process o Filters Wafer Fabrication

Unito SAW Filter Process Flowo BAW Filter Process Flowo Packaging Process Flow

Cost Analysis

Selling Price Analysis

About System Plus

SAW Filter – Process Flow (1/2)

Page 19: Taiyo Yuden Band 7 Duplexer - System Plus Consulting · ©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 1 21 rue la Noue Bras de Fer 44200 NANTES

©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 19

Overview / Introduction

Company Profile & SupplyChain

Physical Analysis

Comparison Analysis

Manufacturing Process Flowo Filters Process o Filters Wafer Fabrication

Unito SAW Filter Process Flowo BAW Filter Process Flowo Packaging Process Flow

Cost Analysis

Selling Price Analysis

About System Plus

BAW Filter – Process Flow (1/3)

Page 20: Taiyo Yuden Band 7 Duplexer - System Plus Consulting · ©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 1 21 rue la Noue Bras de Fer 44200 NANTES

©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 20

Overview / Introduction

Company Profile & SupplyChain

Physical Analysis

Comparison Analysis

Manufacturing Process Flowo Filters Process o Filters Wafer Fabrication

Unito SAW Filter Process Flowo BAW Filter Process Flowo Packaging Process Flow

Cost Analysis

Selling Price Analysis

About System Plus

Packaging Process Flow 1/3

Page 21: Taiyo Yuden Band 7 Duplexer - System Plus Consulting · ©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 1 21 rue la Noue Bras de Fer 44200 NANTES

©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 21

Overview / Introduction

Company Profile & SupplyChain

Physical Analysis

Comparison Analysis

Manufacturing Process Flow

Cost Analysiso Synthesis of cost analysiso Yield Explanationo Filters Front-End Costo Filters Die Costo Packaging Costo Component Cost

Selling Price Analysis

About System Plus

SAW Filter Front-End Cost

Page 22: Taiyo Yuden Band 7 Duplexer - System Plus Consulting · ©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 1 21 rue la Noue Bras de Fer 44200 NANTES

©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 22

Overview / Introduction

Company Profile & SupplyChain

Physical Analysis

Comparison Analysis

Manufacturing Process Flow

Cost Analysiso Synthesis of cost analysiso Yield Explanationo Filters Front-End Costo Filters Die Costo Packaging Costo Component Cost

Selling Price Analysis

About System Plus

SAW Filter Wafer & Die Cost

Page 23: Taiyo Yuden Band 7 Duplexer - System Plus Consulting · ©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 1 21 rue la Noue Bras de Fer 44200 NANTES

©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 23

Overview / Introduction

Company Profile & SupplyChain

Physical Analysis

Comparison Analysis

Manufacturing Process Flow

Cost Analysiso Synthesis of cost analysiso Yield Explanationo Filters Front-End Costo Filters Die Costo Packaging Costo Component Cost

Selling Price Analysis

About System Plus

Packaging Cost

Page 24: Taiyo Yuden Band 7 Duplexer - System Plus Consulting · ©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 1 21 rue la Noue Bras de Fer 44200 NANTES

©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 24

Overview / Introduction

Company Profile & SupplyChain

Physical Analysis

Comparison Analysis

Manufacturing Process Flow

Cost Analysiso Synthesis of cost analysiso Yield Explanationo Filters Front-End Costo Filters Die Costo Packaging Costo Component Cost

Selling Price Analysis

About System Plus

Component Cost

Page 25: Taiyo Yuden Band 7 Duplexer - System Plus Consulting · ©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 1 21 rue la Noue Bras de Fer 44200 NANTES

©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 25

Overview / Introduction

Company Profile & SupplyChain

Physical Analysis

Comparison Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysiso Manufacturer Financialo Estimated Price

About System Plus

Estimated Manufacturer Price

Page 26: Taiyo Yuden Band 7 Duplexer - System Plus Consulting · ©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 1 21 rue la Noue Bras de Fer 44200 NANTES

©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 26

Overview / Introduction

Company Profile & SupplyChain

Physical Analysis

Comparison Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Pluso Company serviceso Related reportso Feedbackso Contacto Legal

MARKET AND TECHNOLOGY REPORTS - YOLE SÉVELOPPEMENT

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REVERSE COSTING ANALYSES - SYSTEM PLUS CONSULTING

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Page 27: Taiyo Yuden Band 7 Duplexer - System Plus Consulting · ©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 1 21 rue la Noue Bras de Fer 44200 NANTES

©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 27

COMPANYSERVICES

Page 28: Taiyo Yuden Band 7 Duplexer - System Plus Consulting · ©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 1 21 rue la Noue Bras de Fer 44200 NANTES

©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 28

Overview / Introduction

Company Profile & SupplyChain

Physical Analysis

Comparison Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Pluso Company serviceso Related reportso Feedbackso Contacto Legal

Business Model Fields of Expertise

Custom Analyses(>130 analyses per year)

Reports(>40 reports per year)

Costing Tools

Trainings

Page 29: Taiyo Yuden Band 7 Duplexer - System Plus Consulting · ©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 1 21 rue la Noue Bras de Fer 44200 NANTES

©2017 by System Plus Consulting | Taiyo Yuden Duplexer Technology : SAW & BAW Filter 30

Overview / Introduction

Company Profile & SupplyChain

Physical Analysis

Comparison Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

About System Pluso Company serviceso Related reportso Feedbackso Contacto Legal

Contact

Headquarters21 rue La Noue Bras de Fer44200 NantesFRANCE+33 2 40 18 09 [email protected]

Europe Sales OfficeLizzie LEVENEZFrankfurt am MainGERMANY+49 151 23 54 41 [email protected]

America Sales OfficeSteve [email protected]

www.systemplus.fr

Asia Sales OfficeTakashi [email protected]

Mavis WANGGREATER [email protected]

NANTESHeadquarter

FRANKFURT/MAINEuropa Sales Office

LYONYOLE HQ

TOKYOYOLE KK

GREATER CHINAYOLE

PHOENIXYOLE Inc.