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1August 1, 2004 Version1.1

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Ford Power Stroke and Navistar HEUI Injectors

DIPACO Parts Catalog For

DIPACO DIESEL PARTS - USA105 East Parr Blvd. Reno, NV 89512 USA

Telephone: (775) 329-7511 ¢ Fax: (775) 329-9740 ¢ E-Mail: [email protected] ¢ Internet: www.dipaco.com

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August 1, 2004 Version1.1

POWER STROKE / HEUI INJECTORSExploded Injector

21 SEE GUIDE INTENSIFIER PISTON 1 - DPS0007 O-RING KIT PWR STROKE/T444E 1 22 DPE7736 BODY O-RING 1 23 - INTENSIFIER PISTON O-RING 1 31 - POPPET VALVE ADPTR O-RING 1 - DPS0530 O-RING KIT DT466E/I530E 1 22 DPE7736 BODY O-RING 1 23 - INTENSIFIER PISTON O-RING 2 31 - POPPET VALVE ADPTR O-RING 1 24 - PISTON & VALVE BODY 1 25 - POPPET VALVE 1 26 - POPPET SPRING 1 27 - SLEEVE 1 28 - POPPET SHIM 1 29 - CLAMP 1 30 - ADAPTER 1 32 DPS0011 ASSEMBLY SCREW 4 33 - SOLENOID SPACER 1 34 - ARMATURE 1 35 DPS0010 ADJUSTING SCREW 1 36 DPS0037 SOLENOID 1 37 DPS0012 SOLENOID SCREW 4

1 - BODY 1 - SEE GUIDE NOZZLE ASSEMBLY 1 2 - TIP 1 3 - NEEDLE 1 4 DPS0013 DOWEL 2 5 - SPACER SLEEVE 1 6 - LIFT SPACER 1 7 DPS0023 SPRING POWER STROKE/T444E 1 7 DPS0024 SPRING DT466E & I530E 1 8 - LIFT PIN 1 9 DPS0009 DOWEL 4 - DPS0029 CHECK VALVE ASSEMBLY 1 10 - STOP 1 11 - CHECK PLATE 1 12 DPS0014 CHECK BALL 1 13 - STOP PLATE 1 - SEE GUIDE PLUNGER & BARREL ASSEMBLY 1 14 - RETAINING SPRING 1 15 - BARREL 1 16 DPS0014 CHECK BALL 1 17 - SPRING 1 18 - PLUNGER 1 19 - RETAINING WASHER 1 20 - RETAINING RING 1

REF PART DESCRIPTION QTY REF PART DESCRIPTION QTY

1

8 7 6 5

43

2

16

1514

13

11

12 109

24

23 22

921

20 1918

17

32

31 30 29

2827

2625

3736

35 34 33


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August 1, 2004 Version1.1

POWER STROKE / HEUI INJECTORSOther Parts

DPS0008 - External Seal Kit for Power Stroke and Navistar HEUI Injectors.

Backup ring, seals, and nozzle washer required for installing injector.

See DIPACO Product Information Bulletin FI-98.

DPS0028 - Injector Testing O-Ring KitThe three external o-rings needed to seal the injector when

testing in a test stand. Not for use in an engine. See DIPACO Product Information Bulletin FI-119.

DF4TZ-9A375-A - Sealing Washer for Lift PumpSee DIPACO Product Information Bulletin FI-125.

DPS0025 - External Seal Kit for Caterpillar 3126/3126B HEUI Injectors

Backup ring, seals, and nozzle washer required for installing injector.

See DIPACO Product Information Bulletin FI-117

All referenced DIPACO Product Information Bulletins can be found at www.dipaco.com.

DF6TZ-9C977-AN - Injection Pressure Regulator Repair Kit

O-rings and jam nut needed to service the IPR unit. See DIPACO Product Information Bulletin FI-96.


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� � �� POWER STROKE / HEUI INJECTORS

Application Guide - Power Stroke/T444E

BODYCODE

MODELYEAR

P&B GROUP TYPE

PLUNGER OD

NOZZLE ASSY ORIFICESVOP (PSI)

SEAL KITS INTERNALEXTERNAL

INTENSIFIERPISTON OD

LENGTH FORD INJECTOR

NAVISTARNEW & RENEWED

INJECTORAA DPE06000/31 DPE41007/31 DPS0007 DPS13051/31 F81Z9E527DRM 1822800C95

Standard 7 Holes DPS0008 16mm F4TZ9VE527AARM 1816187C36.0mm 2675±125 32.2mm F7TZ9E527ARM

Notes: 94-96 T444E Up to Engine serial number 460194, F-Series (CA) and E-Series (All). 1822801C98 & C9994-98 F-Series (49 States). 1821836C3

AB DPE06060/31 DPE41007/31 DPS0007 DPS13050/31 F81Z9E527BRM 1824582C94Prime 7 Holes DPS0008 16mm 1822803C16.0mm 2675±125 29.7mm

Notes: 97-99 T444E Engine serial number 460195-843889, F-Series* (CA). 1824583C9799 F-Series* (49 States). * Engines built prior to Dec. 7, 1998. 1825125C1

AC DPE06001/31 DPE41007/31 DPS0007 DPS13052/31 1824455C94Standard 7 Holes DPS0008 16mm 1822890C16.0mm 2675±125 29.7mm

Notes: 94-96 T444E (High Output), 210HP (High Torque) and 230HP. 1824456C961824472C1

AD DPE06061/31 DPE41007/31 DPS0007 DPS13056/31 F81Z9E527CRM 1831551C1Prime 7 Holes DPS0008 16mm 1831550C16.0mm 2675±125 29.1mm

Notes: 99-02 F-Series and E-Series (All) Engine built after Dec. 7, 1998. 1831487C92 & C9399-03 T444E Engine serial number 843990-up. One AE beginning 2002. 1831489C1

AE DPE06061/31 DPE41007/31 DPS0007 DPS13053/31 F81Z9E527EARM 1833639C1Prime 7 Holes DPS0008 16mm XC3Z9E527AARM6.0mm 2675±125 29.1mm

Notes: 99-02 F-Series* serial number 661496-896812. E-Series* serial number 661974-896812.02-03 T444E* Engine. *Number 8 Cylinder long lead injector. (All Years)

AF DPE06060/31 DPE41007/31 DPS0007 DPS13058/31Prime 7 Holes DPS0008 16mm6.0mm 2675±125 29.7mm

Notes: Number 8 Cylinder long lead injector. 1833643C11833641C1

NOTES FOR APPLICATION GUIDESBody Code: Marked on injector solenoid. ‘A’ code = Ford Power Stroke and Navistar T444E. ‘B’ code=Navistar DT466E and I530E.P&B Group: Shows DIPACO part number for a standard or PRIME (Pre-injection Metering) design.Nozzle Assembly: Shows DIPACO part number, the number of spray holes and recommended valve opening pressure.

Lift Spacer

Spacer Sleeve

Left side of nozzle cut-a-way to view internal components.

Lift Pin

Nozzle Needle

Nozzle Tip

Nozzle SpringCheck Ball

Retaining RingRetaining Washer

Spring

Barrel

Plunger

Retaining Spring

TYPICAL NOZZLE GROUP TYPICAL PLUNGER AND BARREL ASSEMBLY


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Application Guide DT466E/I530E

BODYCODE

MODELYEAR

P&B GROUP TYPE

PLUNGER OD

NOZZLE ASSY ORIFICESVOP (PSI)

SEAL KITS INTERNALEXTERNAL

INTENSIFIERPISTON OD

LENGTH FORD INJECTOR

NAVISTARNEW & RENEWED

INJECTORBA DPE06001/31 DPE41025/31 DPS0007 DPS13052/31 1823736C94

Standard 5 Holes DPS0008 16mm 1819834C16.0mm 3700±125 29.7mm

Notes: 95-97 DT466E, 230HP (High Torque) and 250 HP up to serial number 1084867. 1824928C941824917C2

BB DPE06001/31 DPE41015/31 DPS0007 DPS13052/31 1824742C91Standard 5 Holes DPS0008 16mm 1824739C16.0mm 3700±125 29.7mm

Notes: 95-97 DT466E, 175 HP and 190HP up to serial number 1028710. 1824929C941824918C2

BC DPE06001/31 DPE41005/31 DPS0007 DPS13052/31 1824743C91Standard 5 Holes DPS0008 16mm 1824740C16.0mm 3700±125 29.7mm

Notes: 95-97 DT466E, 175HP and 190HP up to serial number 1028710. 1824930C941824919C2

BD DPE07100/31 DPE41035/31 DPS0530 DPS13055/31 1824744C94Standard 5 Holes DPS0008 17.5mm 1824741C27.1mm 3700±125 29.3mm

Notes: 95-97 I530E, 250HP, 275HP and 300HP up to serial number 1084028. 1824931C941824920C2

BE DPE06060/31 DPE41005/31 DPS0007 DPS13057/31 1829838C94Prime 5 Holes DPS0008 16mm 1829926C26.0mm 3700±125 29.1mm

Notes: 97-99 DT466E, 175HP to 210HP serial number 1028711-1194038. 1829839C93 & C941829837C2

BF DPE07160/31 DPE41045/31 DPS0530 DPS13054/31 1830145C92Prime 5 Holes DPS0008 17.5mm 1830147C27.1mm 3700±125 26.7mm

Notes: 98-99 I530E, 250HP to 320HP serial number 1084029-1134350. 1830146C92 & C931830148C2

BG DPE07160/31 DPE41006/31 DPS0530 DPS13054/31 1830155C91Prime 6 Holes DPS0008 17.5mm 1830157C17.1mm 3700±125 26.7mm

Notes: 97-99 Discontinued. Replaced by body code BJ. 1830156C911830573C2

BI DPE07160/31 DPE41016/31 DPS0530 DPS13054/31 1830740C92Prime 6 Holes DPS0008 17.5mm 1830560C27.1mm 3700±125 26.7mm 1830561C92

Notes: 99-UP DT466E, 250HP serial number 1125228-Up. 1830741C92 & C931830562C2

BJ DPE07160/31 DPE41006/31 DPS0530 DPS13054/31 1830570C92Prime 6 Holes DPS0008 17.5mm 1830571C27.1mm 3700±125 26.7mm

Notes: 99 I530E, 250HP to 320HP serial number 1134351-1194038. 1830572C92 & C931830573C2

BN DPE07160/31 DPE41026/31 DPS0530 DPS13054/31 1830693C1Prime 6 Holes DPS0008 17.5mm 1830694C917.1mm 3700±125 26.7mm

Notes: 00-UP I530E serial number 1194039-Up. 1830692C911830691C1

BP DPE07160/31 DPE41036/31 DPS0530 DPS13054/31 1836252C91Prime 6 Holes DPS0008 17.5mm 1836253C17.1mm 3700±125 26.7mm

Notes: 00-UP DT466E Transit. 1836251C911836250C1

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Version 1.1 August 1, 2004 7August 1, 2004 Version1.1


Tools

DPE30300 - Center Seal Ring Installation ToolTool for installing the external center seal ring on the injector. See DIPACO Product Information Bulletin

FI-84 for more information.

DPE30301 - Internal O-Ring Installation ToolTool for installing internal injector o-rings. See DIPACO Product Information Bulletin FI-91 for more information.

DPE30302 - Injector Tool KitTool kit for disassembling and assembly injectors. Also includes an adapter for pop testing nozzles.

HI 2000 - Injector Test StandTest stand for checking up to four injectors at one time. Can also test Caterpillar 3126/3126B HEUI injectors.

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Version 1.1 August 1, 2004 7August 1, 2004 Version1.1


Parts Listing and Pricing

INJECTOR PARTS Pricing below includes volume discounts. If the quantity of a part ordered is equal to or exceeds the Min Pkg Order quantities shown, you will receive the applicable discounted price for that item.

PART NUMBER DESCRIPTIONPKGQTY

EACHPRICE

MINPKG

ORDER

EACHPRICE

MINPKG

ORDER

EACHPRICE

MINPKG

ORDER

EACHPRICE

MINPKG

ORDER

EACHPRICE

DF4TZ-9A375-A GASKET-FUEL PUMP BANJO 2 0.49 10 .39DF6TZ-9C977-AN IPR REPAIR KIT 1 10.32 25 8.26DF8TZ-9229-AA USE DPS0008 0.00DPE7736 O-RING 25 0.32 5 .29 10 .26DPS0001 NOZZLE GASKET 50 0.16 5 .14 10 .13DPS0007 INTERNAL O-RING KIT 1 1.02 25 .97 50 .92 75 .87 100 .82DPS0007-100 INTERNAL O-RING KIT 1 80.10 5 64.08DPS0008 EXTERNAL O-RING/SEAL KIT 1 6.57 25 6.24 50 5.91 75 5.58 100 5.26DPS0008-100 EXTERNAL O-RING KIT 1 460.00 5 368.00DPS0009 DOWEL PIN 50 0.12 5 .11 10 .10DPS0010 ADJUSTING MACHINE SCREW 10 0.50 5 .45 10 .40DPS0011 ADAPTER SCREW 10 0.44 5 .40 10 .35DPS0012 SOLENOID SCREW 10 0.46 5 .41 10 .37DPS0013 DOWEL PIN 100 0.07 10 .06DPS0014 CHECK BALL 100 0.07 5 .06DPS0023 POWER STROKE PRESSURE SPRING 10 2.75 5 2.48 10 2.20DPS0024 PRESSURE SPRING DT466E-I530E 10 2.75 5 2.48 10 2.20DPS0025 EXTERNAL INJECTOR SEAL KIT 1 8.00 5 7.60 10 7.20 15 6.80 20 6.40DPS0025-25 EXT INJECTOR SEAL KIT (25) 1 160.00 5 128.00DPS0028 INJ SEALING TEST KIT 1 1.40 25 1.33 50 1.26 75 1.19 100 1.12DPS0028-100 INJ SEALING TEST KIT (100) 1 110.00 5 88.00DPS0029 CHECK VALVE ASSEMBLY 1 35.45 5 33.68 10 31.91 15 30.13 20 28.36DPS0037 SOLENOID 1 26.95 5 21.56DPS0530 INTERNAL O RING KIT 1 1.60 5 1.52 10 1.44 15 1.36 20 1.28DPS0530-25 INTERNAL O RING KIT 1 24.95 5 19.96DPS13050/31 INTENSIFIER PISTON 1 13.95 5 13.25 10 12.56 15 11.86 20 11.16DPS13051/31 INTENSIFIER PISTON 1 13.95 5 13.25 10 12.56 15 11.86 20 11.16DPS13052/31 INTENSIFIER PISTON 1 13.95 5 13.25 10 12.56 15 11.86 20 11.16DPS13053/31 INTENSIFIER PISTON 1 13.95 5 13.25 10 12.56 15 11.86 20 11.16DPS13054/31 INTENSIFIER PISTON 1 13.95 5 13.25 10 12.56 15 11.86 20 11.16DPS13055/31 INTENSIFIER PISTON 1 13.95 5 13.25 10 12.56 15 11.86 20 11.16DPS13056/31 INTENSIFIER PISTON 1 13.95 5 13.25 10 12.56 15 11.86 20 11.16DPS13057/31 INTENSIFIER PISTON 1 13.95 5 13.25 10 12.56 15 11.86 20 11.16DPS13058/31 INTENSIFIER PISTON 1 13.95 5 13.25 10 12.56 15 11.86 20 11.16

TOOLS


EACHPRICE

DPE30300 Center Seal Ring Installation Tool 1 113.63

DPE30301 Internal O-Ring Installation Tool 1 33.43

DPE30302 Tool Kit 1 600.29

HI2000 Test Stand 1 18,400.00

HI2000-1 Adapters for Caterpillar 3126/3126B 1 420.00

Pricing for nozzles, nozzle assemblies, and plunger and barrel assemblies is on page 8.


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NOZZLE ASSEMBLIES AND PLUNGER AND BARREL ASSEMBLIES The part numbers listed below receive total volume discounts. Each part number will be priced based on the total number of the items purchased within this group. As an example, if you ordered 20 each of 5 different part numbers, each part number will be priced at the 100 price. Part numbers followed by * will have a $15 refundable core fee added to the appropriate price.


EACHPRICE

MINPKG

ORDER

EACHPRICE

MINPKG

ORDER

EACHPRICE

MINPKG

ORDER

EACHPRICE

MINPKG

ORDER

EACHPRICE

DPE06000/31* PLUNGER AND BARREL 1 41.25 25 39.19 50 37.13 75 35.06 100 33.00DPE06001/31* PLUNGER AND BARREL 1 41.25 25 39.19 50 37.13 75 35.06 100 33.00DPE06060/31* PLUNGER AND BARREL 1 41.25 25 39.19 50 37.13 75 35.06 100 33.00DPE06061/31* PLUNGER AND BARREL 1 41.25 25 39.19 50 37.13 75 35.06 100 33.00DPE07100/31* PLUNGER AND BARREL 1 41.25 25 39.19 50 37.13 75 35.06 100 33.00DPE07160/31* PLUNGER AND BARREL 1 41.25 25 39.19 50 37.13 75 35.06 100 33.00DPE41005/31 NOZZLE ASSEMBLY 1 41.25 25 39.19 50 37.13 75 35.06 100 33.00DPE41006/31 NOZZLE ASSEMBLY 1 41.25 25 39.19 50 37.13 75 35.06 100 33.00DPE41007/31 NOZZLE ASSEMBLY 1 41.25 25 39.19 50 37.13 75 35.06 100 33.00DPE41015/31 NOZZLE ASSEMBLY 1 41.25 25 39.19 50 37.13 75 35.06 100 33.00DPE41016/31 NOZZLE ASSEMBLY 1 41.25 25 39.19 50 37.13 75 35.06 100 33.00DPE41025/31 NOZZLE ASSEMBLY 1 41.25 25 39.19 50 37.13 75 35.06 100 33.00DPE41026/31 NOZZLE ASSEMBLY 1 41.25 25 39.19 50 37.13 75 35.06 100 33.00DPE41035/31 NOZZLE ASSEMBLY 1 41.25 25 39.19 50 37.13 75 35.06 100 33.00DPE41036/31 NOZZLE ASSEMBLY 1 41.25 25 39.19 50 37.13 75 35.06 100 33.00DPE41045/31 NOZZLE ASSEMBLY 1 41.25 25 39.19 50 37.13 75 35.06 100 33.00

NOZZLES - REBUILDER PACKS The part numbers listed below receive total volume discounts. Each part number will be priced based on the total number of the items purchased within this group. As an example, if you ordered 20 each of 5 different part numbers, each part number will be priced at the 100 price.


EACHPRICE

MINPKG

ORDER

EACHPRICE

MINPKG

ORDER

EACHPRICE

MINPKG

ORDER

EACHPRICE

MINPKG

ORDER

EACHPRICE

DPE41005/31-RB NOZZLE - REBUILDERS PACK 50 31.45 1 31.45 2 26.95DPE41006/31-RB NOZZLE - REBUILDERS PACK 50 31.45 1 31.45 2 26.95DPE41007/31-RB NOZZLE - REBUILDERS PACK 50 31.45 1 31.45 2 26.95DPE41015/31-RB NOZZLE - REBUILDERS PACK 50 31.45 1 31.45 2 26.95DPE41016/31-RB NOZZLE - REBUILDERS PACK 50 31.45 1 31.45 2 26.95DPE41025/31-RB NOZZLE - REBUILDERS PACK 50 31.45 1 31.45 2 26.95DPE41026/31-RB NOZZLE - REBUILDERS PACK 50 31.45 1 31.45 2 26.95DPE41035/31-RB NOZZLE - REBUILDERS PACK 50 31.45 1 31.45 2 26.95DPE41036/31-RB NOZZLE - REBUILDERS PACK 50 31.45 1 31.45 2 26.95DPE41045/31-RB NOZZLE - REBUILDERS PACK 50 31.45 1 31.45 2 26.95

POWER STROKE / HEUI INJECTORSParts Listing and Pricing

Pricing for injector parts and tools is on page 7.


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Notes

1010 Version 1.1 August 1, 2004

� � �� INFORMATION

DIPACO, Inc.105 East Parr Blvd.Reno, Nevada 89512 USA Phone: (775) 329-7511Fax: (775) 329-9740Toll Free Phone: (800) 648-4720Toll Free Fax: (888) 320-7761E-Mail: [email protected]: www.dipaco.com

• Providing quality diesel parts since 1948 • Comprehensive warranty• Competitive pricing• Excellence in customer service• Company representation before and after sales• Multi-skilled staff • Extended trading hours • Toll free phone and fax ordering• Full technical support• Quality commitment• Superior quality inventory• Same day shipping

This catalog is in loose leaf form to allow for continuous updating as we add additional parts. For current parts availability, please consult our current price list or contact DIPACO or your DIPACO distributor.

This catalog is for reference purposes only. DIPACO assumes no responsibility or liability for any errors or inaccuracies that may appear in this publication. All mention of OEM names and part numbers is for reference only.

CopyrightDIPACO, Inc., 2004. No part of this publication may be reproduced in any form by any means without written permission.

A d d r e s s

W h a t w e o f f e r

I n f o r m a t i o n

An Employee Owned Company

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