this presentation will cover the effective solvent...
TRANSCRIPT
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The ESEIEH (Easy) Project: An innovative R&D
partnership
• This presentation will cover the Effective Solvent Extraction (System)
Incorporating Electromagnetic Heating (ESEIEH) consortium
• High level introduction to ESEIEH Project
• Introduce Harris
• Early Approach (how we came to the industry)
• Progress (Pipeline)
• Introduce Partnership & Government Funding thru the Climate Change and
Emissions Management Corporation (CCEMC)
• Agreements & Commercialization
• Developed a new culture based on organizational strengths
• Lots of Challenges
• Current Design & Project Status
• Lessons Learned
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What is ESEIEH and how it compares to SAGD
process
RF Energy
Current SAGD ESEIEH Process
~240° C
Vapor
Mobile Bitumen
~60° C
Transmitter powers High efficiency
coupling antenna
Antenna induces Electro-
Magnetic Energy-heats oil sand
Large amount of steam
(capital) infrastructure
High temperature & pressure steam extraction Low temperature & pressure vapor extraction
VS
Solvent
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ESEIEH awarded CCEMC’s first year $33M flagship
project with partners in Alberta
ESEIEH CCEMC Project Background
• Now $50M+ project developing key
technologies needed for a reliable in situ
RF heating system
• Key CAPEX savings: no steam plant
• Key OPEX savings: solvents use reduces
energy requirements
Solvent + RF Advantage
Low Temperature
Reduces GHG
Reduced CO2 Emission Penalties
Reduces Fuel Costs
Reduced OPEX
No Steam
No Water Treatment
Reduced CAPEX/
OPEX
No Steam Plant
Reduced CAPEX
ESEIEH Status
Phase 1: January 2012 – successful
completion of 12.5m horizontal heating
experiment at Suncor mine.
Phase 2: CURRENT – ESEIEH process
testing 150m deep 100m lateral
horizontal RF heater and solvent injector
Startup in Early 2015
Canadian Partners
Current ESEIEH Consortium
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ESEIEH: High level description
• Project:
– Cross border collaboration
– Hundreds of people
– Thousands of technical documents
– Terra-bytes of data
– Advanced technologies and new inventions
– Tens of millions of $
– Various approval processes
– Very different cultures
– Nearly five years of progress
– How has team been able to get things done?
• Through Formal and Informal processes
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Who is Harris Corporation?
• International communications and
information technology company
headquartered in Melbourne, Florida
serving government and commercial
markets
– Publicly listed on NYSE (ticker: HRS)
– Approximately $5 billion annual revenue
– About 14,000 employees located in 50
countries around the world (Canada)
• Significant intellectual property and
technology portfolio
– Workforce includes 6,000 engineers and
scientists
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Key technologies applied to radio frequency heating
and oil and gas opportunities (how we got started)
Microelectronics
• Electronics Packaging
• Thermal Analysis
Mechanical Design and Analysis
• Proven Mission Critical Reliability
• Precision Mechanism Design
• Analysis for Harsh Environments
Image Processing
Systems Engineering
• Product Development
• System Optimization
• Integration and Test
Antennas
• Phased Arrays
• Multi-band Reflector Feeds
• Unfurlable Mesh Antennas
RF & Microwave
• Converters/Synthesizers
• Multiband RF Frontends for SDR
• Phased Array Antenna Electronics
Robotic Systems
• Custom Remote Control Systems
• Haptic Feedback Control
Network Systems
• Secure Mission Critical Networks
• NetOPs and Network Management
• Ad Hoc Tactical Networks
Mobile Computing Photonics
Vision: To leverage Harris core technology (Radio Frequency and Antennas) into thermal
oil recovery opportunities. . .
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How the team formed and where we are
2/2008 Initial
Brainstorming
10/2008 First
Meetings ARC
2/2009 Initial
Patents 9/2009 First
Study AERI
2/2010 Reservoir
Environment Lab Testing
1/2011 CCEMC
Start
1/2012 Successful Mine Face
Test
6/2010 CCEMC Project
Award
2/2012 Oil Quality
Study
Original CCEMC ESEIEH Consortium
1/2014 Devon Energy Joins ESEIEH
2/2015 ESEIEH Test
Startup (100M)
Neil Edmunds
Mauro Cimolai
Dr. Eddie Isaacs Dave Cutheil
Cal Coulter
Tim Martindale
Michael Tims
Cameron Plewes
Province of Alberta and Industry
Partners have Helped Harris Along the
~Five Year ESEIEH Journey
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Industry partnership is responsible for the ESEIEH
process and project
• “The technology is amazing but there’s no getting into
the oil business without industry partners”
• Harris developed advocates in industry and trust with
producer partners, resulting in the ESEIEH process
– RF + Solvents = Harris Expertise + Industry Expertise
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Team then needed to establish project governance
and organizational structure
Key documents that guide the project
•Joint Development Agreement (JDA)
•Defines legal agreements
•Who pays for what
•IP terms and who files patents
•How do we protect each other
•Commercialization Agreement
•What happens after the test
•What do we get for our investment in the future
•Charter Document
•Defines roles and responsibilities
•Contribution Agreement (CCEMC)
Randy Cormier MC
Bill MacFarlane TC
Gary Bunio MC
Mark Bohm MC
Bill Rideout TC
Jason Hope TC
Matt Fallen MC
Chris Patterson TC
Brian Blakey MC
Derik Ehresman TC
George Taylor TC
Les Little MC
Bruce Duong TC
Eric Newell
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ESEIEH Team is established
• How do you work together?
– Three Industry partner working together on a project is often challenging
enough. The ESEIEH project adds:
• A US technology provider with its own culture
• A new Alberta organization CCEMC
– Formal: Create JDA emphasizing a structure for efficient decision
making, minimized risk, maximum insight into technical progress with a
democratic process to develop and execute plans
– Informal: Create an environment where individual relationships help
provide a conduit to communicate each company’s needs and
perspectives
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The key to success is using team strengths and
shoring up weaknesses
• Harris strength is solving hard problems through technology and providing solutions
(developers) to US Government with purchase order
• Industry strength is problem identification, production and operations (deployers) They do not typically develop technology
• Producers invest billions in land and capital then try (risk) to recover O&G
• Technology Innovation in a ‘joint venture’ framework; must break the client/vendor
mold (“We Are Partners”) ; shared risk & reward (JDA)
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FEL Process Mapped to Harris Design
Process
Harris
Process
Based on
Military
Standard
Design
process
31-Oct-14
System
Requirements
SRR DCR PDR CDR
System
Design
Preliminary
DesignDetail Design
Fabricate &
Assemble
Integrate and
Test
TRR
Test Readiness
Review
FEL-3FEL-0 FEL -1 Execute & Operate
Critical Design
Review
Preliminary
Design Review
Design Concept
Review
System
Requirements
Review*
FEL = Front
End
Loading
FEL -2
SDR
System Design
Review
Cold Eye Review Committee at each review
• Blended approach to project
management & execution; hard
enough to get 3 industry players to
agree (FEL, SPIM, DOD)
• Rapid technology development (bench
scale, full scale, field scale)
• Challenge is ‘risk tolerance’ of various
organizations
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Project execution follows JDA and charter
document but teamwork is essential
• Project Execution
– Working level progress has been made by the individual IPTs
– Some IPTs are led by industry -- Examples
• Surface Facilities
• Subsurface GeoMechanical Modeling
– Some IPTs are led by Harris -- Examples
• Subsurface components
• RF modeling
• The ESEIEH consortium lives by the rules established in the JDA
but does not rely on attorneys to run the project.
– The team has an environment where respect, individual trust and
candor have been key in dealing with difficult issues
– Ability to work well together has been demonstrated
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Working in a new industry has a learning curve and
takes cooperation
• Examples of “getting things done”
• Managing to technical milestones were well known by Harris
• Industry administrative milestones were unfamiliar
– DBMs, FELs, P&IDs, HazOp, ABSA, CSA, D-23, D-51, Wood Buffalo
Occupancy Codes, APIs, IC on-and-on
– Harris did not know any of these acronyms when the project started.
(We do now)
– Partner assistance and back and forth understanding
– Example: Industry FELs vs. Harris Development Cycle
• Putting requirements into a common language, even though there
isn’t a direct correlation, greatly aids success
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Team created a link between antenna and stars to
model reservoir performance
CEMRS Iterative Coupling
Reservoir Model
Electromagnetic
Heat Map (W/m3)
Electromagnetic
Model
Recovery Process & Optimization
Proprietary coupled electromagnetic/reservoir models predict performance
Model validation through pilot is key to technology success
Electrical
Properties
Oil Saturation (Month)
(1)
(3)
(6)
(9)
(12)
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ESEIEH Project current design description (system
process view)
RF Heating
Process
Solvent Injection
and Recovery
Process
Injector
Producer
RF Transmission
Fluid Circulation
Nitrogen
Solvent
Objective: To validation coupled physics in porous media
(numerical model predictions); mine face; bold approach
in absence of lab scale physical testing
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Harris technology development uses O&G stage-gated
process with differing names
Florida Test Facility - 2011 CCEMC Phase I Mine-face - 2012
CCEMC Phase II Isolator Insertion into Well - 2014 Rig Handling Test - 2013
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100M Drilling/completions: antenna liner and tool
ANTENNA LINER
EMH TOOL
Slant Drilling Rig
Slant Completions Rig
ANTENNA
is the Liner
EMH TOOL EMH Tool Head
Choke Assembly
Subsurface Tx Line
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Lessons Learned
• Must establish a strong business case for your technology
– Not just green for the environment but green from OPEX and CAPEX
• Need to have broad support across the Industry, Financial Institutions, Technologist,
Government Organizations, First Nations, etc.
– Relationships are Key
• Define all requirements up front on the project
– Safety, Regulatory, Performance, Roles and Responsibilities, etc.
– Incremental Discovery on both sides is costly
• Get all stakeholders involved up front in the project
– Safety, Business Units, Facilities Construction, Operations, Drilling and Completions, Quality, etc.
– Prevents conflict as the project advances
• All parties must have a passion for success and the technology
– Must have Champion from each Company in Management (MC) and Technology (TC) with Face-to-
Face communication
• Team up with a good Alberta based EPC firm early in the project
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Thank You
Derik Ehresman Manager Field Operations/ Canadian Operations
Harris Corporation | Energy Solutions
http://harris.com/rfheating
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Team Must Develop a Common Terminology and
Processes • Front End Loading (FEL)
– FEL-0
• “Identify and Frame Opportunity”
• Harris’ Business Acquisition Phase
• Identify – TRA
• Pursuit – TBR (Prelim)
• Proposal – TBR (Final) and PCR (Cost and Business Case)
• End of FEL-0: EDP (draft), CONOPS (draft) and TRL Maturation Plan
– FEL-1
• “Appraise Project & Select Concept”
• Early FEL-1, resembles Harris’ System Requirements Phase
• Mid FEL-1 phase, hold SDR and SRR
• Mid FEL-1 to end, resembles Harris’ System Design
• End of FEL-1, hold DCR and SSR
– FEL-2
• “Optimize Concept”
• Harris’ Preliminary Design Phase
• End of FEL-2, hold PDR
– FEL-3
• “Define Requirements & Finalize Plans”
• Harris’ Detailed Design Phase
• End of FEL-3, hold CDR
– EXECUTION
• “Execute and Operate”
• Fabrication/Integration (TRR), Verification (System Test), Production (PRR & Systems Test), Field
Support, Retirement
The “Front-End”
Abreviations (in order): TRA – Technology Readiness Assessment
TBR – Technical Baseline Review
PCR – Preliminary Cost Review
EDP – Engineering Development Plan
CONOPS – Concept of Operations
TRL – Technology Readiness Level
SSR – System Safety Review
DCR – Design Concept Review
SRR – Systems Requirements Review
SDR – System Design Review
PDR – Preliminary Design Review
CDR – Critical Design Review
TRR – Test Readiness Review
PRR – Production Readiness Review
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FEL Process Mapped to Harris Design Process
Harris
Process
Based on
Military
Standard
Design
process
System
Requirements
SRR DCR PDR CDR
System Design Preliminary
Design Detail Design
Fabricate &
Assemble
Integrate and
Test
TRR
Test Readiness
Review
FEL-3 FEL-0 FEL -1 Execute & Operate
Critical Design
Review
Preliminary
Design Review
Design Concept
Review
System
Requirements
Review*
FEL = Front
End
Loading
FEL -2
SDR
System Design
Review
Cold Eye Review Committee at each review