tongyu heavy industry profile

33
ongyu Heavy Industry Co., Ltd.

Upload: -michael-ma

Post on 26-Jan-2017

70 views

Category:

Environment


6 download

TRANSCRIPT

Page 1: Tongyu Heavy Industry Profile

Tongyu Heavy Industry Co., Ltd.

Page 2: Tongyu Heavy Industry Profile

公司发展大事记年份 大事记1991 公司创立:山东禹城通用机器厂2002 改制为股份制公司,企业名称变更为:山东通裕集团有限公司

公司通过 ISO9001 质量体系认证2006 注册成立全资子公司“禹城通裕新能源机械铸造有限公司”及“禹城再生资源有限公司”2008 公司通过 ISO14001 环境管理体系及 OHSAS18001 职业健康安全管理体系认证2010 3 月份,公司名称变更为:通裕重工股份有限公司2011 3 月 8 日在深圳创业板上市

10 月份开始陆续收到中国、法国、挪威、英国、德国、美国、日本、韩国八国船级社认证。12 月收购“常州金安冶金设备有限公司”及“常州金安轧辊制造有限公司”

2012 2 月份通过 ASME 核级 MO 认证3 月份通过“常州金安冶金设备有限公司”控股“常州华天冶金设备有限公司”及“常州海杰冶金设备制造有限公司”9 月份通过“国军标体系认可”10 月份注册全资子公司“禹城通裕矿业投资有限公司”

2013 3 月注册全资子公司“贵州宝丰新能源管理有限公司”及“青岛宝鉴科技有限公司”4 月份获得武器装备质量体系认证7 月份收购“济南冶金研究所有限公司”11 月份在青岛注册全资子公司“青岛宝通进出口有限公司”

2014 3 月注册成立全资子公司“禹城宝利铸造有限公司”4 月注册成立全资子公司“香港通裕国际贸易有限公司”9 月常州海杰注册全资子公司“江苏海杰航空装备科技有限公司”

Page 3: Tongyu Heavy Industry Profile

企业性质:股份制(上市公司),股票代码: 300185地理位置:中国 - 山东省 - 禹城市职员: 2200 人固定资产: 56 亿人民币2014 年销售收入: 20.5 亿人民币

Public listed company, stock code 300185Location: Yucheng, Shandong, ChinaEmployee: 2000 peopleTotal assets: 5.6 Billion (RMB)Sales Amount: 2.50 Billion (RMB) in 2014

Page 4: Tongyu Heavy Industry Profile
Page 5: Tongyu Heavy Industry Profile

Tongyu Heavy Industry Co.,

Ltd通裕重工股份有限公

Yucheng Tongyu New Energy Mechanical Casting Ltd禹城新能源机械铸造有限公司Yucheng Tongyu Renewable Resources Ltd禹城再生资源有限公司Shandong Xinshang Material Trading Ltd山东信商物资有限公司Qingdao Baojian Technology Co., Ltd青岛宝鉴科技有限公司Changzhou Haijie Metallurgical Machinery Manufacture Ltd常州海杰冶金设备制造有限公司Tongyu Mining Investment Ltd禹城通裕矿业投资有限公司Yucheng Xinyuan Thermal Power Co., Ltd禹城新园热电有限公司Guizhou Baofeng New Energy Power Management Co., Ltd贵州宝丰新能源管理有限公司Qingdao Bortome Import & Export Co., Ltd青岛宝通进出口有限公司Hongkong Tongyu Int'l Trade Co., Ltd香港通裕国际贸易有限公司

Jinan Institute of Metallurgical Science Co., Ltd.济南冶金科学研究所有限公司

集团公司组织结构Organization of the Group Company

Page 6: Tongyu Heavy Industry Profile

Plant -1

Plant -2

Plant -3

公司地理位置地理位置

Page 7: Tongyu Heavy Industry Profile

→Plant – 3 (Innovation park 创新园 ): ESR shop Heat treatment shopMachining shop

1. 特冶厂2. 热处理厂3. 轧辊厂4. 结构厂

→Plant – 2 (Pioneer park 创业园 ) :2nd Forging shop 3150t &1250t forging pressMachining shop

1. 第二锻压厂 (3150t & 1250t)2. 通用机器厂

→Plant – 1 (Industry park 产业园 ) :Smelting shop, 1st Forging shop (12000t,5000t Press) Heat treatment shopHeavy machining shopIron Casting shop

1. 炼钢厂2. 第一锻压厂( 12000 吨、 5000 吨压机)3. 重型热处理厂4. 重型装备厂5. 重型铸铁厂

Page 8: Tongyu Heavy Industry Profile

Melting (EAF – LF - VD/VOD) 炼钢(电弧炉 - 精炼炉 - 真空脱气) Casting (Iron Casting) 铸造(铸铁) Forging (12000t/5000t/3150t/1250t Forging Press) 锻造( 12000 吨、 5000 吨、 3150 吨、 1250 吨锻造油压机) Heat treatment 热处理 Machining 机械加工 Surface treatment 表面处理 Inspection 检验

2. Complete Industrial Chain for forging & Casting 大型铸锻件完整的产业链

Page 9: Tongyu Heavy Industry Profile

2.1 Melting and ESR 冶炼及电渣重熔• Electric Arc Furnace (电弧炉) 50 tons 1 set 100 tons 1 set

• Ladle Refining Furnace ( LF精炼炉) 50 tons 1 set 150 tons 2 sets

• VD/VOD Furnace ( VD/VOD真空炉) 50 tons 1 set 150 tons 2 sets

• Vacuum Pouring equipments (真空浇注设备) 80-450 tons 10 sets

• Three-phase ESR equipment(三相电渣炉) 40 tons 1 set 30 tons 1 set 20 tons 1 set

• Single-phase ESR equipment(单相电渣炉) 20 tons 3 set

Largest Ingot 可生产最大钢锭 : 450 tonsLargest ESR Ingot 最大电渣锭 : 80 tons

Page 10: Tongyu Heavy Industry Profile

2.2 Heavy iron casting 重型铸铁 Main equipment主要设备: Head-crane capacity 110 tons ;行车起重能力 110 吨 Continuous Muller: 60t/h, 40t/h , 20t/h , 12t/h 连续式混砂机 Melting equipment: Medium frequency furnaces 60t, 20t, 10t, 2 sets for each ; Shakeout Machine: 1 set 60-ton (30 tons *2) ; Plain Jolter: 2 sets (60 tons, 30tons ); Shot-blasting Equipment: 2 sets (Size 6500×6500×4000 and 3600×3600×4000) Largest grey iron casting 150 tons, ductile casting 80tons. Typical Casting: HT350、 QT400-18、 QT350-22AL、 QT800-

2、 RuT420, as well as Cr-Mo-Cu casting, P-Cr casting.

Medium-frequency induction furnace Continuous Muller Casting Process

Page 11: Tongyu Heavy Industry Profile

2.3 Forging equipments• Forging Press: 12000t 1 set 5000t 1 set 3150t 1 set 1250t 1 set

• Manipulator: 450t 1 set 80t 1 set 10t 1 set

• Furnace Quantity: 35 sets Dimensions : 7X10m,5X25m,6X15m,etc.

• Forging Head Crane: 550t 、 500t 、 400t 、 200t, etc.

• Annual output of forgings: 180,000 tons

120MN Forging Press

450t Manipulator

Page 13: Tongyu Heavy Industry Profile

2.4 Heat treatment equipments

• The company owns 13 sets of national advanced car-bottom furnaces (size:

3m×25m,6m×15m, 7m×10m), 13 sets of vertical furnaces (size:

Φ3.2×19m 、 Φ2.6×30m), 1 set of cover-furnace size 3.0×20m , 1 set of Twice

Frequency Induction Quenching Machine,1 set of spray quenching machine, and 1 set

of 25MN NC-Straighter which is independently developed and world advanced. Head

crane: 5 sets ( 300t 、 200t 、 50t 、 30t 、 20t ). Annual output 115,000 tons.

• Max Heat Treatment Capacity:• Vertical Furnace : Dia3.2×19m , Dia2.6 x 30m; and 200t in weight

• Car-bottom Furnace : max length: 25m , max width: 7m , max weight: 220t.

• Cover Furnace : max length: 20m , max diameter: 0.8m , max weight: 100t.

Page 14: Tongyu Heavy Industry Profile

Heat Treatment Equipments

Page 15: Tongyu Heavy Industry Profile

2.5 Machining equipments

• Machinery Type Quantity CNC Heavy Duty Horizontal Lathe 95

Vertical Lathe (CNC) 9

Deep Hole Drilling & Boring Machine 14

CNC double column/floor boring and milling machine 19

Milling Machine 10

Grinding Machine 12

Drilling machine 14

Planning Machine 4

Line Cutting Machine 1

Page 16: Tongyu Heavy Industry Profile

Type of Equipment Machining Capacity Bearing Weight

Horizontal Lathe 卧式车床 Max diameter: 4.5m, Max Length: 30m 350t

Vertical Lathe 立式车床 Max diameter: 10m, Max Height:6m 300t

Deep Hole Working深孔加工 Max Inside Diameter: 2.6m, Max length: 18m 120t

Boring & Milling 镗铣 Max capacity: Length/Width/Height 20m/8m/4.5m 350t

Grinding 磨 Max diameter 3m, length:18m 250t

Page 17: Tongyu Heavy Industry Profile

CNC double column boring-milling machine

XKA2850×160 CNC boring-milling machine PAMA-VERTIRAM 7000 NC-Planer Milling Machine

CNC floor boring and milling machine

PAMA-W260HC.NC W200HC.NC SKODA-W250HC.NC W200HC.NC

Page 18: Tongyu Heavy Industry Profile

Heavy Duty Horizontal Deep Hole Boring Machine

C61400×25m , CK61450×16m , CK61250×16 CNC Horizontal Lathe

CNC Heavy Duty Horizontal Lathe

T21100×15 C61160×20 C61200×26m Deep Hole Drilling & Boring Machine Heavy Duty Horizontal Machining & Boring Lathe

Page 19: Tongyu Heavy Industry Profile

CNC Heavy Vertical Lathe ( Max diameter 10m )

Heavy Duty CNC Roller Milling Machine

C52100EX60/300, CD5280E×50m/160, CD5263E×40m/100 CNC Double-column Vertical Turning& Boring Mill

M84300X18/250 , MJK84260×9m, M84200×5m CNC Roller Milling Machine

Page 20: Tongyu Heavy Industry Profile

2.6 Surface Treatment

• Sand blasting

• Coating• Metalizing• Painting

Automatic Sandblasting Machine

Painting & baking Room

Page 21: Tongyu Heavy Industry Profile

Chemical Analysis

Metallographic Test

Mechanical Property Test

2.7 Inspection equipments

Page 22: Tongyu Heavy Industry Profile

NDT(UT/MT/PT…)

Micro-meter , Roughness Instrument, CMM

L=6m, W= 2.5m, H=2m

Page 23: Tongyu Heavy Industry Profile

2.8 Leading Product

Main shaft for wind turbine

Pipe mould for ductile casting pipe

Rotor shaft for steam turbine/generators

Forgings for power plant and pressure vessel

Shipping shaft

Cold Roller, Support Roller … …

Forgings for cement industry/mining industry

… …

Page 24: Tongyu Heavy Industry Profile

Main Shaft for MW Grade Wind Turbine

DN50-DN2600 Pipe mould for Ductile Iron PipeDN1400X8000 Overall Forged Pipe

Page 25: Tongyu Heavy Industry Profile

Rotor shaft for Steam Turbine/Generator

Page 26: Tongyu Heavy Industry Profile

Forgings for Power Station & Pressure Vessel

Shaft for Hydro turbine Large Diameter and High-pressure Seamless Pipe

Main pipe for Nuclear Power Forged Head Conical

Large Forged Three-way PipeTube Sheet

Page 27: Tongyu Heavy Industry Profile

Forgings for Mine Industry, Metallurgy Industry, Marine

Mine Hoist Head Sheave Shaft Ship Shaft Large Deum

Large Gear Ring Main shaft for Mining Industry

Taper Sleeve Working Roll Backup Roll

Page 28: Tongyu Heavy Industry Profile

Water Cooling Molded Ingot VD/VOD Ingot ESR Ingot

Large Castings & Forging Blanks

Wind Power Hub Casting for machinary Diesel Engine Body

Page 29: Tongyu Heavy Industry Profile

2.9 Certification / License

ISO9001:2008

ISO14001:2004

OHSAS 18001:1999

CNAS Certificate

Special Equipment Manufacturing License ( Pressure Piping

Components ) The License for Forging Product in Boiler Pressure Vessel

US ASME Nuclear MO Certificate

Certificates of Shipping Classification Society

( BV, CCS, DNV, ABS, LR, GL, KR, NK, RINA )

Page 30: Tongyu Heavy Industry Profile

ISO9001:2008 ISO14001:2004 OHSAS18001:1999

Special Equipment Manufacturing ASME MO Approval CNAS Certificate License

Page 31: Tongyu Heavy Industry Profile

LR KR GL DNV

CCS BV NK ABS

Page 32: Tongyu Heavy Industry Profile

2.10 International Key Customers

Page 33: Tongyu Heavy Industry Profile

For more information, please login our website:

http://www.tongyuheavy.com

Thanks !