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Page 1: Tongyu Heavy Industry
Page 2: Tongyu Heavy Industry

公司发展大事记年份 大事记

1991 公司创立:山东禹城通用机器厂

2002 改制为股份制公司,企业名称变更为:山东通裕集团有限公司公司通过ISO9001质量体系认证

2006 注册成立全资子公司“禹城通裕新能源机械铸造有限公司”及“禹城再生资源有限公司”

2008 公司通过ISO14001环境管理体系及OHSAS18001职业健康安全管理体系认证

2010 3月份,公司名称变更为:通裕重工股份有限公司

2011 3月8日在深圳创业板上市10月份开始陆续收到中国、法国、挪威、英国、德国、美国、日本、韩国八国船级社认证。12月收购“常州金安冶金设备有限公司”及“常州金安轧辊制造有限公司”

2012 2月份通过ASME核级MO认证3月份通过“常州金安冶金设备有限公司”控股“常州华天冶金设备有限公司”及“常州海杰冶金设备制造有限公司”9月份通过“国军标体系认可”10月份注册全资子公司“禹城通裕矿业投资有限公司”

2013 3月注册全资子公司“贵州宝丰新能源管理有限公司”及“青岛宝鉴科技有限公司”4月份获得武器装备质量体系认证7月份收购“济南冶金研究所有限公司”11月份在青岛注册全资子公司“青岛宝通进出口有限公司”

2014 3月注册成立全资子公司“禹城宝利铸造有限公司”4月注册成立全资子公司“香港通裕国际贸易有限公司”9月常州海杰注册全资子公司“江苏海杰航空装备科技有限公司”

Page 3: Tongyu Heavy Industry

Ø 企业性质:股份制(上市公司),股票代码:300185Ø 地理位置:中国-山东省-禹城市Ø 职员:2200人Ø 固定资产:56亿人民币Ø 2014年销售收入:20.5亿人民币

Ø Public listed company, stock code 300185Ø Location: Yucheng, Shandong, ChinaØ Employee: 2000 peopleØ Total assets: 5.6 Billion (RMB)Ø Sales Amount: 2.50 Billion (RMB) in 2014

Page 4: Tongyu Heavy Industry
Page 5: Tongyu Heavy Industry

Tongyu Heavy Industry C

o., Ltd通

裕重

工股

份有

限公

Yucheng Tongyu New Energy Mechanical Casting Ltd禹城新能源机械铸造有限公司

Yucheng Tongyu Renewable Resources Ltd禹城再生资源有限公司

Shandong Xinshang Material Trading Ltd山东信商物资有限公司

Qingdao Baojian Technology Co., Ltd青岛宝鉴科技有限公司

Changzhou Haijie Metallurgical Machinery Manufacture Ltd常州海杰冶金设备制造有限公司

Tongyu Mining Investment Ltd禹城通裕矿业投资有限公司

Yucheng Xinyuan Thermal Power Co., Ltd禹城新园热电有限公司

Guizhou Baofeng New Energy Power Management Co., Ltd贵州宝丰新能源管理有限公司

Qingdao Bortome Import & Export Co., Ltd青岛宝通进出口有限公司

Hongkong Tongyu Int'l Trade Co., Ltd香港通裕国际贸易有限公司

Jinan Institute of Metallurgical Science Co., Ltd.济南冶金科学研究所有限公司

集团公司组织结构Organization of the Group Company

Page 6: Tongyu Heavy Industry

Plant -1

Plant -2

Plant -3

公司地理位置地理位置

Page 7: Tongyu Heavy Industry
Page 8: Tongyu Heavy Industry

ü Melting (EAF – LF - VD/VOD) 炼钢(电弧炉-精炼炉-真空脱气)

ü Casting (Iron Casting) 铸造(铸铁)

ü Forging (12000t/5000t/3150t/1250t Forging Press) 锻造(12000吨、5000吨、3150吨、1250吨锻造油压

机)

ü Heat treatment 热处理

ü Machining 机械加工

ü Surface treatment 表面处理

ü Inspection 检验

2. Complete Industrial Chain for forging & Casting 大型铸锻件完整的产业链

Page 9: Tongyu Heavy Industry

2.1 Melting and ESR 冶炼及电渣重熔• Electric Arc Furnace (电弧炉)Ø 50 tons 1 setØ 100 tons 1 set

• Ladle Refining Furnace (LF精炼炉)Ø 50 tons 1 setØ 150 tons 2 sets

• VD/VOD Furnace (VD/VOD真空炉)Ø 50 tons 1 setØ 150 tons 2 sets

• Vacuum Pouring equipments (真空浇注设备)Ø 80-450 tons 10 sets

• Three-phase ESR equipment(三相电渣炉)Ø 40 tons 1 setØ 30 tons 1 setØ 20 tons 1 set

• Single-phase ESR equipment(单相电渣炉)Ø 20 tons 3 set

Page 10: Tongyu Heavy Industry

2.2 Heavy iron casting 重型铸铁l Main equipment主要设备:

ü Head-crane capacity 110 tons;行车起重能力110吨

ü Continuous Muller: 60t/h, 40t/h,20t/h,12t/h 连续式混砂机

ü Melting equipment: Medium frequency furnaces 60t, 20t, 10t, 2 sets for each;

ü Shakeout Machine: 1 set 60-ton (30 tons *2) ;

ü Plain Jolter: 2 sets (60 tons, 30tons );

ü Shot-blasting Equipment: 2 sets (Size 6500×6500×4000 and 3600×3600×4000)

l Largest grey iron casting 150 tons, ductile casting 80tons.

l Typical Casting: HT350、QT400-18、QT350-22AL、QT800-2、RuT420,as well as Cr-Mo-Cu casting, P-Cr casting.

Medium-frequency induction furnace Continuous Muller Casting Process

Page 11: Tongyu Heavy Industry

2.3 Forging equipments• Forging Press: Ø 12000t 1 setØ 5000t 1 setØ 3150t 1 setØ 1250t 1 set

• Manipulator:Ø 450t 1 setØ 80t 1 setØ 10t 1 set

• FurnaceØ Quantity: 35 setsØ Dimensions:7X10m,5X25m,6X15m,etc.

• Forging Head Crane:Ø 550t、500t、400t、200t, etc.

• Annual output of forgings:Ø 180,000 tons

120MN Forging Press

450t Manipulator

Page 12: Tongyu Heavy Industry
Page 13: Tongyu Heavy Industry

2.4 Heat treatment equipments

• The company owns 13 sets of national advanced car-bottom furnaces (size:

3m×25m,6m×15m, 7m×10m), 13 sets of vertical furnaces (size: Φ3.2×19m、Φ

2.6×30m), 1 set of cover-furnace size 3.0×20m,1 set of Twice Frequency

Induction Quenching Machine,1 set of spray quenching machine, and 1 set of

25MN NC-Straighter which is independently developed and world advanced. Head

crane: 5 sets ( 300t、200t、50t、30t、20t ). Annual output 115,000 tons.

• Max Heat Treatment Capacity:

• Vertical Furnace:Dia3.2×19m , Dia2.6 x 30m; and 200t in weight

• Car-bottom Furnace:max length: 25m,max width: 7m,max weight: 220t.

• Cover Furnace: max length: 20m,max diameter: 0.8m,max weight: 100t.

Page 14: Tongyu Heavy Industry

Heat Treatment Equipments

Page 15: Tongyu Heavy Industry

2.5 Machining equipments

• Machinery Type Quantity Ø CNC Heavy Duty Horizontal Lathe 95

Ø Vertical Lathe (CNC) 9

Ø Deep Hole Drilling & Boring Machine 14

Ø CNC double column/floor boring and milling machine 19

Ø Milling Machine 10

Ø Grinding Machine 12

Ø Drilling machine 14

Ø Planning Machine 4

Ø Line Cutting Machine 1

Page 16: Tongyu Heavy Industry

Type of Equipment Machining Capacity Bearing Weight

Horizontal Lathe卧式车床

Max diameter: 4.5m, Max Length: 30m 350t

Vertical Lathe立式车床

Max diameter: 10m, Max Height:6m 300t

Deep Hole Working深孔加工 Max Inside Diameter: 2.6m, Max length: 18m 120t

Boring & Milling 镗铣 Max capacity: Length/Width/Height 20m/8m/4.5m 350t

Grinding 磨 Max diameter 3m, length:18m 250t

Page 17: Tongyu Heavy Industry

CNC double column boring-milling machine

XKA2850×160 CNC boring-milling machine PAMA-VERTIRAM 7000 NC-Planer Milling Machine

CNC floor boring and milling machine

PAMA-W260HC.NC W200HC.NC SKODA-W250HC.NC W200HC.NC

Page 18: Tongyu Heavy Industry

Heavy Duty Horizontal Deep Hole Boring Machine

C61400×25m , CK61450×16m , CK61250×16 CNC Horizontal Lathe

CNC Heavy Duty Horizontal Lathe

T21100×15 C61160×20 C61200×26m Deep Hole Drilling & Boring Machine Heavy Duty Horizontal Machining & Boring Lathe

Page 19: Tongyu Heavy Industry

CNC Heavy Vertical Lathe (Max diameter 10m)

Heavy Duty CNC Roller Milling Machine

C52100EX60/300, CD5280E×50m/160, CD5263E×40m/100 CNC Double-column Vertical Turning& Boring Mill

M84300X18/250 , MJK84260×9m, M84200×5m CNC Roller Milling Machine

Page 20: Tongyu Heavy Industry

2.6 Surface Treatment

• Sand blasting

• Coating• Metalizing• Painting

Automatic Sandblasting Machine

Painting & baking Room

Page 21: Tongyu Heavy Industry

Chemical Analysis

Metallographic Test

Mechanical Property Test

2.7 Inspection equipments

Page 22: Tongyu Heavy Industry

NDT(UT/MT/PT…)

Micro-meter , Roughness Instrument, CMM

L=6m, W= 2.5m, H=2m

Page 23: Tongyu Heavy Industry

2.8 Leading Product

Ø Main shaft for wind turbine

Ø Pipe mould for ductile casting pipe

Ø Rotor shaft for steam turbine/generators

Ø Forgings for power plant and pressure vessel

Ø Shipping shaft

Ø Cold Roller, Support Roller … …

Ø Forgings for cement industry/mining industry

Ø … …

Page 24: Tongyu Heavy Industry

Main Shaft for MW Grade Wind Turbine

DN50-DN2600 Pipe mould for Ductile Iron PipeDN1400X8000 Overall Forged Pipe

Page 25: Tongyu Heavy Industry

Rotor shaft for Steam Turbine/Generator

Page 26: Tongyu Heavy Industry

Forgings for Power Station & Pressure Vessel

Shaft for Hydro turbine Large Diameter and High-pressure Seamless Pipe

Main pipe for Nuclear Power Forged Head Conical

Large Forged Three-way PipeTube Sheet

Page 27: Tongyu Heavy Industry

Forgings for Mine Industry, Metallurgy Industry, Marine

Mine Hoist Head Sheave Shaft Ship Shaft Large Deum

Large Gear Ring Main shaft for Mining Industry

Taper Sleeve Working Roll Backup Roll

Page 28: Tongyu Heavy Industry

Water Cooling Molded Ingot VD/VOD Ingot ESR Ingot

Large Castings & Forging Blanks

Wind Power Hub Casting for machinary Diesel Engine Body

Page 29: Tongyu Heavy Industry

2.9 Certification / License

ü ISO9001:2008

ü ISO14001:2004

ü OHSAS 18001:1999

ü CNAS Certificate

ü Special Equipment Manufacturing License(Pressure Piping Components)

ü The License for Forging Product in Boiler Pressure Vessel

ü US ASME Nuclear MO Certificate

ü Certificates of Shipping Classification Society

(BV, CCS, DNV, ABS, LR, GL, KR, NK, RINA )

Page 30: Tongyu Heavy Industry

ISO9001:2008 ISO14001:2004 OHSAS18001:1999

Special Equipment Manufacturing ASME MO Approval CNAS Certificate License

Page 31: Tongyu Heavy Industry

LR KR GL DNV

CCS BV NK ABS

Page 32: Tongyu Heavy Industry

2.10 International Key Customers

Page 33: Tongyu Heavy Industry

For more information, please login our website:

http://www.tongyuheavy.com

Thanks!