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Single Minute

Exchange of DiesAN INDUSTRIAL APPLICATION OF THE SMED METHODOLO! AND OTHERLEAN PRODUCTION TOOLS

DITHA YUSFIANA MARYANI|MICHAEL WHIZO MAYTO|IRFAN FERDYANSAH

INDAH KURNIAWATI|NUR ENDAH LIZARIFIN

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INTRODUCTION

• Analisis "#oses setu" $i ele%ato# co&"an'

• Di a#ea &etal &echanic "a$a &esin "#ess &e(ani(

•  Tu)uan*

• I&"le&entasi &eto$ologi untu( &engu#angi +a(u setu"

• Mening(at(an ,e(si-ilitas "#o$u(si

• Stan$a#isasi (egiatan setu"

• SMED a$alah salah satu tool $a#i Lean 'ang &e&ung(in(an untu

&ela(u(an setu" $an o"e#asi changeo%e# (u#ang $a#i ./ &enit

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Lite#atu#e Re%ie+

Setu"

O"e#ation

Inte#nalO"e#ation

Exte#nalO"e#ation

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A"li(asi SMED

A"li(asi $a#i &eto$ologi ini te#$i#i $a#i 0 taha"*

.1 Ple&ina#' Stage* Inte#nal $an exte#nal setu" ti$a( $i-e$a(an

21 Stage .* &e&isah(an inte#nal $an exte#nal setu"

31 Stage 2* Mengu-ah inte#nal setu" &en)a$i exte#nal setu"

01 Stage 3* Me#asional(an inte#nal $an exte#nal setu"

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In$ust#ial a""lication

• Main "#o-le&s4

.1 5a(tu setu" 'ang tinggi

21 6an'a(n'a "e#"in$ahan 'ang $ila(u(an oleh o"e#ato#

31 P#oses 'ang -elu& $istan$a#isasi

01 6esa#n'a )u&lah stoc( $an 5IP

71 8u#angn'a #uang $i lantai "#o$u(si

91 Pe#alatan $an &ate#ial ti$a( te#go#ganisi#

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In$ust#ial a""lication

Untu( &en'elesai(an &asalah : &asalah 'ang a$a $iguna(an*

.1 SMED

21 Lean Tools ;7S< =isual Manage&ent $an Stan$a#$ 5o#(>

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In$ust#ial A""lication

Untu( &en'elesai(an &asalah te#se-ut $i-uatlah &eto$ologi 'ang te#$i#i $a#i ? taha"*

.1 O-se#%asi a+al

21 5a+anca#a $engan o"e#ato#

31 =i$eo #eco#$ing

01 Me&-uat se@uence $iag#a&

71 Me&-uat S"aghetti Cha#t

91 Stage . SMED A""lication

1 Stage 2 SMED A""lication

B1 Stage 3 SMED A""lication

?1 Analisis hasil

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In$ust#ial A""lication

• Ste" . : 7 &e#u"a(an preliminary sa!e

• Stage . SMED* &enguna(an te(ni( chec( list untu( &engetahui

info#&asi (egiatan setu"< $an &e#encana(an t#ans"o#tasi "e#ala

'ang a(an $iguna(an sela&a exte#nal setu"

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In$ust#ial A""lication

• Stage 2 SMED*

• 6efo#e* Mengguna(an satu -ase

• Afte# * Men$u"li(asi $ies u""e# -ase

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In$ust#ial A""lication

• Stage 3 SMED*

• U"a'a untu( &e+u)u$(an SMED $engan&ela(u(an -e-e#a"a "e#-ai(an $i inte#nal $anexte#nal setu"1

• Pe#-ai(an 'ang $ila(u(an "a$a inte#nal setu"*

.1 Penggunaan $a#i @uic( cla&"

21 fungsi "en'esuaiana1 Menguna(an &etallic "late

-1 8ongu#asi &esin $ii$enti(asi $engan $ie

nu&-e#

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In$ust#ial A""lication

• Stage 3 SMED*

• Pe#-ai(an 'ang $ila(u(an "a$a exte#nal setu"*

.1 Mengguna(an #a( -a#u ;le-ih te#tata>

21 Rolle# tool ca-inet -a#u

31 Pene#a"an 7S

01 =isual Manage&ent

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In$ust#ial A""lication

• Stan$a#isasi P#oses $a#i usulan 'ang $i-uat ;Stan$a#$ 5o#( Co&

• Ste" ?* Analisis hasil

• Da"at &enu#un(an +a(tu setu" se(ita# 73 9< $an )a#a( "e#"in07 B1

• Dengan i&"#o%e&ent ini "e#usahaan -isa &en$a"at(an G.92B1/ "