ultraflex solar array systems - orbital atk ©201 orbital tk. ll ights eserved. fs007_15_oa_7463 0...
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F A C T S H E E T
www.atk.com
– Lightweight: ⅓ total mass* (150 W/kg BOL) – High Strength: >10x max on-orbit acceleration* – High Deployed Stiffness: 3-8x higher 1st mode* – Compact: ¼ stowage volume and footprint* (40 kW/m3)
– Reliable: simple kinematics; deployment powered by a single (redundant) motor
– Interchangeable with rigid array technology – Scalable: ~Ø1.7 m (0.5 kW) to Ø10 m (20 kW) and beyond – Customizable: may be optimized for $/W, W/kg, deployed
frequency, etc. – Maneuverable: option to withstand >3 g’s deployed
(e.g. for landing, docking, or transfer orbit power) – All photovoltaic technologies accommodated including
with concentrators * compared with rigid panel solar array of same power"
Motor Driven Deployment / Staging Options: – “Standard” wing staging (e.g. Phoenix, ST8) – With hinged standoff boom (e.g. Orion CEV)
Non-export controlled – Marketing Level
www.atk.com
– Lightweight: ⅓ total mass* (150 W/kg BOL) – High Strength: >10x max on-orbit acceleration* – High Deployed Stiffness: 3-8x higher 1st mode* – Compact: ¼ stowage volume and footprint* (40 kW/m3)
– Reliable: simple kinematics; deployment powered by a single (redundant) motor
– Interchangeable with rigid array technology – Scalable: ~Ø1.7 m (0.5 kW) to Ø10 m (20 kW) and beyond – Customizable: may be optimized for $/W, W/kg, deployed
frequency, etc. – Maneuverable: option to withstand >3 g’s deployed
(e.g. for landing, docking, or transfer orbit power) – All photovoltaic technologies accommodated including
with concentrators * compared with rigid panel solar array of same power"
Motor Driven Deployment / Staging Options: – “Standard” wing staging (e.g. Phoenix, ST8) – With hinged standoff boom (e.g. Orion CEV)
Non-export controlled – Marketing Level
The Shape of Power in SpaceUltra
• Lightweight: 1/3 total mass* (150 W/kg BOL)
• High strength: >10x max on-orbit acceleration*
• High Deployed Stiffness: 3-8x higher 1st mode*
• Compact: 1/4 stowage volume and footprint* (40 kW/m3)
• Reliable: flight proven; deployment powered by a single (redundant) motor
Flexible
• Interchangeable with rigid array technology
• Scalable: ~Ø1.7 m (0.5 kW) to Ø10 m (20 kW) and beyond
• Customizable: may be optimized for $/W, W/kg, deployed frequency, etc.
• Maneuverable: option to withstand >3 g’s deployed (e.g. for landing, docking, or transfer orbit power)
• All photovoltaic technologies accommodated including with concentrators
Motor Driven Deployment / Staging Options:• “Standard” wing staging (e.g. Phoenix, ST8)
• With hinged standoff boom (e.g. Orion CEV)
Actual Photo. Credit: NASA • JPL • University of Arizona • Texas A&M • James Canvin
* compared with rigid panel solar array of same power
UltraFlex™ Solar Array SystemsBreakthrough Performance, Competitive Cost, Space Flight Proven
OrbitalATK.com
©2017 Orbital ATK. All Rights Reserved. FS007_15_OA_7463
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Array Pow
er, B
OL (kW, 2 wings)
Array M
ass (kg, 2 wings)
Wing Dia (m)
2 decades of development and Flight Heritage
www.atk.com
Non-export controlled – Marketing Level 12/4/13
UltraFlex Solar Array Systems MegaFlex Array-level (2 wings) performance
vs. Diameter (30% TJ cells)
Program
Dat
e Hardware Built
Wing Dia. (m)
Cell Technology (efficiency)
Maturity Achieved Comments
Qualification UltraFlex
solar array wing 19
94 -
1995 Qual Wing
(1 active gore)
3.1 BSFR Silicon (13.7%)
Successfully completed full
wing level qualification
tests
Qual-wing system (with one active gore) successfully qualified - survived all thermal, vibration, and vacuum environments. Successful coupon testing: 1650 cycles -150C to 100C.
Mars 01-Lander 19
98 2 Flight Wings
2.1
High Efficiency
Silicon(17%)
Flight hardware built, qualified, and delivered.
Robust design deploys without offloading in 1g. Program cancelled due to NASA budget constraints. Successful coupon testing 200 cycles -140C to 80C.
Mars Phoenix Lander
2004
- 20
07
2 Flight Wings
2.1 TJ(24%)
100% Flight success
Robust design deploys without offloading in 1g environment and provides >103 watts/kg specific power
NASA-New Millenium ST8
2004
-200
9
Full-scale EDU
5.5Mass
Simulators
Completed CDR; TRL 6
achieved. Mission
Cancelled
Scale-up hardware and modeling capability validated by extensive hardware build & test program
NASA CEV - Orion
(now MPCV) 2008
-201
1
Many validation coupons
6 TJ(28%)
PDR 8/2009 (on hiatus)
UF Technology selected for flagship manned NASA mission 2.7g’s on-orbit strength. Coupon qualifications.
Orbital CRS Cygnus
2011
-201
4
10 Flight wings
3.7 ZTJ Luna (29%)
Delivered, flight pending
UF selected for ISS "COTS" resupply cargo mission. ~5 g's deployed strength to withstand Station plume loads.
MegaFlex: Advanced Solar Array
for SEP 2012
-201
4
Full-scale Flight-like
Wing9.6
Large-area TJ & IMM coupons
TRL 5 demonstration
program
Technology Development to enable near-term Solar Electric Propulsion missions of 30-50kW with scalability to 250kW.
Mars Insight
2013
-201
5
2 Flight Wings
2.15
High Aspect ratio ZTJ 29.5+%
Red / BOL optimized
CDR 3/2014(in production)
Scaled-up of Mars Phoenix arrays; 75 m/s Martian wind load capability.
UltraFlex Solar Array Systems
Two Decades of Development and Flight Heritage
MegaFlex350kW Spacecraft in EELVMegaFlex incorporates a folding panel for twice the power on a given launch vehicle.
0
100
200
300
400
500
600
700
0
1000
2000
3000
4000
5000
6000
10 15 20 25 30 35 40
Array Pow
er, B
OL (kW, 2 wings)
Array M
ass (kg, 2 wings)
Wing Dia (m)
2 decades of development and Flight Heritage
www.atk.com
Non-export controlled – Marketing Level 12/4/13
UltraFlex Solar Array Systems MegaFlex Array-level (2 wings) performance
vs. Diameter (30% TJ cells)
Program
Dat
e Hardware Built
Wing Dia. (m)
Cell Technology (efficiency)
Maturity Achieved Comments
Qualification UltraFlex
solar array wing 19
94 -
1995 Qual Wing
(1 active gore)
3.1 BSFR Silicon (13.7%)
Successfully completed full
wing level qualification
tests
Qual-wing system (with one active gore) successfully qualified - survived all thermal, vibration, and vacuum environments. Successful coupon testing: 1650 cycles -150C to 100C.
Mars 01-Lander 19
98 2 Flight Wings
2.1
High Efficiency
Silicon(17%)
Flight hardware built, qualified, and delivered.
Robust design deploys without offloading in 1g. Program cancelled due to NASA budget constraints. Successful coupon testing 200 cycles -140C to 80C.
Mars Phoenix Lander
2004
- 20
07
2 Flight Wings
2.1 TJ(24%)
100% Flight success
Robust design deploys without offloading in 1g environment and provides >103 watts/kg specific power
NASA-New Millenium ST8
2004
-200
9
Full-scale EDU
5.5Mass
Simulators
Completed CDR; TRL 6
achieved. Mission
Cancelled
Scale-up hardware and modeling capability validated by extensive hardware build & test program
NASA CEV - Orion
(now MPCV) 2008
-201
1
Many validation coupons
6 TJ(28%)
PDR 8/2009 (on hiatus)
UF Technology selected for flagship manned NASA mission 2.7g’s on-orbit strength. Coupon qualifications.
Orbital CRS Cygnus
2011
-201
4
10 Flight wings
3.7 ZTJ Luna (29%)
Delivered, flight pending
UF selected for ISS "COTS" resupply cargo mission. ~5 g's deployed strength to withstand Station plume loads.
MegaFlex: Advanced Solar Array
for SEP 2012
-201
4
Full-scale Flight-like
Wing9.6
Large-area TJ & IMM coupons
TRL 5 demonstration
program
Technology Development to enable near-term Solar Electric Propulsion missions of 30-50kW with scalability to 250kW.
Mars Insight
2013
-201
5
2 Flight Wings
2.15
High Aspect ratio ZTJ 29.5+%
Red / BOL optimized
CDR 3/2014(in production)
Scaled-up of Mars Phoenix arrays; 75 m/s Martian wind load capability.
10 15 20 25 30 35 400100
Arr
ay P
ower
, BO
L (k
W, 2
win
gs)
Arr
ay M
ass
(kg,
2 w
ings
)
MegaFlex Array-level (2 wings) performancevs. Diameter (30% TJ cells)
Wing Diameter (m)
200300
400500600700
01000
20003000
4000500060007000
LEO
GEO
Planetary Lander
Deep Space (Solar Electric Propulsion)
Successfully completed full wing level qualification tests
Flight hardware built, qualified, and delivered.
100% Flight success
Completed CDR; TRL 6 achieved. Mission Cancelled
PDR 8/2009 (on hiatus)
Flown 3 Missions
TRL 5 demonstration program
Delivered2018 Flight
BSFR Silicon (13.7%)
High Efficiency Silicon (17%)
TJ (24%)
Mass Simulators
TJ (28%)
ZTJ Luna (29%)
Large-area TJ & IMM coupons
HIgh Aspect ratio ZTJ 29.5+%Red / BOL optimized
Qual Wing (1 active gore)
2 Flight Wings
2 Flight Wings
Full-scale EDU
Many validation coupons
10 Flight wings
Full-scale Flight-like Wing
2 Flight Wings
3.1
2.1
2.1
5.5
6
3.7
9.6
2.15
‘94-’95
‘98
04’-07’
04’-09’
08’-11’
11’-14’
12’-14’
13’-15’
Qual-wing system (with one active gore) successfully qualified - survived all thermal, vibration, and vacuum environments.Successful coupon testing: 1650 cycles - 150C to 100C.
Robust design deploys without offloading in 1g. Program cancelled due to NASA budget constraints. Successful coupon testing 200 cycles -140C to 80C.
Robust design deploys without offloading in 1g environment and provides >103 watts/kg specific power
Scale-up hardware and modeling capability validated by extensive hardware build & test program
UF Technology selected for flagship manned NASA mission 2.7g’s on-orbit strength. Coupon qualifications.
UF selected for ISS "COTS" resupply cargo mission. ~5 g's deployed strength to withstand Station plume loads.
Technology Development to enable near- term Solar Electric Propulsion missions of 30-50kW with scalability to 250kW.
Scaled-up of Mars Phoenix arrays; 75 m/s Martian wind load capability.MarsInsight
MegaFlex:AdvancedSolar Arrayfor SEP
Orbital ATKCRSCygnus
NASA CEV -Orion(now MPCV)
NASA - NewMilleniumST8
MarsPhoenixLander
Quali�cationUltraFlexSolar ArrayWing
Mars 01 -Lander
CommentsMaturityAchieved
CellTechnology(ef�ciency)
WingDiameter
(m)
HardwareBuilt
DateYear(s)
Program
Qualified for all Space Environments:
More InformationOrbital ATK Space ComponentsDeployables600 Pine AvenueGoleta, California 93117(805) [email protected]