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Page 1: Under Waste tyre pyrolysis plant add following categoriesfabindiaindustries.com/assets/docs/Fab_India_Tyre_Recycling_Plant.pdf · PYRO WATER BURNER DESCRIPTION • Pyro – Water

Under Waste tyre pyrolysis plant addfollowing categories

• PLEASE EDIT ALL PICS PROPERLY IFIT LOOKS BAD.

Page 2: Under Waste tyre pyrolysis plant add following categoriesfabindiaindustries.com/assets/docs/Fab_India_Tyre_Recycling_Plant.pdf · PYRO WATER BURNER DESCRIPTION • Pyro – Water

TYRE SIDE WALL CUTER

APPLICATION& BENEFIT• Cut the truck tyre in three piece• FEEDING OF THE REACTOR WILL INCREASE UP TO THE CAPACITY• REDUCE PURCHASE COST OF TYRE BY PURCHASING WHOLE TYRE IN BULK

QUANTITY(AUCTION)• INCREASE PROFIT BY DECREASING PRODUCTION COSTING• EASY TO INSTALL• LESS MAINTENANCE REQUIRE• 2 TO 3 MANPOWER REQUIRED• CAPACITY- 9 TO 10 TON OF TRUCK TYRE (1020MM OR 1040MM) IN A ONE

SHIFT(10 HRS.)• POWER-5 H.P

• Video link• Click here Tyre Cutter Machine

Page 3: Under Waste tyre pyrolysis plant add following categoriesfabindiaindustries.com/assets/docs/Fab_India_Tyre_Recycling_Plant.pdf · PYRO WATER BURNER DESCRIPTION • Pyro – Water

TYRE SIDE WALL CUTTER

Page 4: Under Waste tyre pyrolysis plant add following categoriesfabindiaindustries.com/assets/docs/Fab_India_Tyre_Recycling_Plant.pdf · PYRO WATER BURNER DESCRIPTION • Pyro – Water
Page 5: Under Waste tyre pyrolysis plant add following categoriesfabindiaindustries.com/assets/docs/Fab_India_Tyre_Recycling_Plant.pdf · PYRO WATER BURNER DESCRIPTION • Pyro – Water

AUTO IGNITION

APPLICATION & BENEFIT

• AUTO RELEASE &FIRING EXTRA GAS AT 100FEET GAS CHIMNEY

• FULFILL POLLUTION CONTROL NORMS• BY BURNING THE GAS IT CAN SOLVE THE

Problem OF GAS ODOUR THUS CAN REDUCETHE AIR POLLUTION.

Page 6: Under Waste tyre pyrolysis plant add following categoriesfabindiaindustries.com/assets/docs/Fab_India_Tyre_Recycling_Plant.pdf · PYRO WATER BURNER DESCRIPTION • Pyro – Water

AUTO IGNITION

Page 7: Under Waste tyre pyrolysis plant add following categoriesfabindiaindustries.com/assets/docs/Fab_India_Tyre_Recycling_Plant.pdf · PYRO WATER BURNER DESCRIPTION • Pyro – Water
Page 8: Under Waste tyre pyrolysis plant add following categoriesfabindiaindustries.com/assets/docs/Fab_India_Tyre_Recycling_Plant.pdf · PYRO WATER BURNER DESCRIPTION • Pyro – Water

NITROGEN PLANT

APPLICATION & BENEFIT• BY USING NITROGEN GAS IN REACTOR INCREASE SAFTEY

BEFORE OPENING REACTOR DOOR• DECREASE COOLING PERIOD OF THE PYROLYSIS PROCESS• HELPS TO COOL DOWN CARBON BLACK & STEEL WIRE IN THE

REACTOR

• IT MAINTAIN EFFICIENCY Y OF THE PROCESS• NITROGEN PURITY IS VERY STEADY & RELIABLE

Page 9: Under Waste tyre pyrolysis plant add following categoriesfabindiaindustries.com/assets/docs/Fab_India_Tyre_Recycling_Plant.pdf · PYRO WATER BURNER DESCRIPTION • Pyro – Water

NITROGEN PUNCHING PLANT

Page 10: Under Waste tyre pyrolysis plant add following categoriesfabindiaindustries.com/assets/docs/Fab_India_Tyre_Recycling_Plant.pdf · PYRO WATER BURNER DESCRIPTION • Pyro – Water

PYRO WATER BURNERDESCRIPTION

• Pyro – Water word is used for the material which is removed as a wasteproduct from Tyre Pyrolysis Oil.

• This Pyro – Water is a mixture of water, oil and carbon particles and is veryharmful for all living organisms and highly pollutes the environment aswell.

• In every process approx. 400 liters of Pyro – Water is produced along withpyrolysis oil and since it contains a certain percentage of oil and carbon init, it has a very high calorific value. This can be used in the initial firingpurpose hence eliminating the use of wood/briquettes up to 90%.

• Therefore making the Tyre Pyrolysis Plant a very eco-friendly recyclingequipment.

• FULFILLS POLLUTION CONTROL NORMS

Page 11: Under Waste tyre pyrolysis plant add following categoriesfabindiaindustries.com/assets/docs/Fab_India_Tyre_Recycling_Plant.pdf · PYRO WATER BURNER DESCRIPTION • Pyro – Water

APPLICATION & BENEFITS

• Labour cost to put wood in furnace is saved.• Save money in disposing the waste pyro water.• Much lesser emissions in comparison to wood.• No air pollution & ground water pollution.• Machine can be used to cool down the plant to

reduce the cooling time.• Increase in number of batches.• Easy handling.

Page 12: Under Waste tyre pyrolysis plant add following categoriesfabindiaindustries.com/assets/docs/Fab_India_Tyre_Recycling_Plant.pdf · PYRO WATER BURNER DESCRIPTION • Pyro – Water

PYRO WATER BURNER SYSTEM

Page 13: Under Waste tyre pyrolysis plant add following categoriesfabindiaindustries.com/assets/docs/Fab_India_Tyre_Recycling_Plant.pdf · PYRO WATER BURNER DESCRIPTION • Pyro – Water

CARBON PACKING SYSTEM

APPLICATION & BENEFIT

• IT CONVEY THE CARBON BLACK FROM THE REACTORTO THE STORAGE AREA

• REDUCING DUSTING OF CARBON BLACK IN PLANTAREA

• REMOVE SMALL STEEL PARTICLES• 1000 KG OF JUMBO BAG IS FILLED BY CONVEYER• FULFILL POLLUTION CONTROL NORMS

Page 14: Under Waste tyre pyrolysis plant add following categoriesfabindiaindustries.com/assets/docs/Fab_India_Tyre_Recycling_Plant.pdf · PYRO WATER BURNER DESCRIPTION • Pyro – Water

100 FEET CHIMNEY

• RELEASING FILTER GAS & WOOD SMOKE AT100 FEET

• REDUCE AIR POLLUTION• FULFILL POLLUTION CONTROL NORMS

Page 15: Under Waste tyre pyrolysis plant add following categoriesfabindiaindustries.com/assets/docs/Fab_India_Tyre_Recycling_Plant.pdf · PYRO WATER BURNER DESCRIPTION • Pyro – Water
Page 16: Under Waste tyre pyrolysis plant add following categoriesfabindiaindustries.com/assets/docs/Fab_India_Tyre_Recycling_Plant.pdf · PYRO WATER BURNER DESCRIPTION • Pyro – Water

OIL WATER SEPARATOR TANK

Page 17: Under Waste tyre pyrolysis plant add following categoriesfabindiaindustries.com/assets/docs/Fab_India_Tyre_Recycling_Plant.pdf · PYRO WATER BURNER DESCRIPTION • Pyro – Water

• It separates the moisture content from the oilwith the help of gravitational force.

• Oil gets separated from the mixture at the topof the tank while water remains below.

• Thus water is removed from the bottom byopening the valve.

• Tank has water and oil indicator that indicatestheir respective levels.

Page 18: Under Waste tyre pyrolysis plant add following categoriesfabindiaindustries.com/assets/docs/Fab_India_Tyre_Recycling_Plant.pdf · PYRO WATER BURNER DESCRIPTION • Pyro – Water

COOLING BLOWER

• It aids in reducing the processing time of the reactor tomaintain number of batches throughout the month.

• It is mainly used for the purpose of decreasing thetemperature of reactor faster after the batch taken inorder to increase the number of batches.

• This in turn helps in increasing the productivity of theproduct and hence the profit. With the help of coolingblower atleast 24 batches can be taken in a month.

• It has 5 HP motor which is sufficient to take the hotsmoke out of the plant.

Page 19: Under Waste tyre pyrolysis plant add following categoriesfabindiaindustries.com/assets/docs/Fab_India_Tyre_Recycling_Plant.pdf · PYRO WATER BURNER DESCRIPTION • Pyro – Water

Cooling blower

Page 20: Under Waste tyre pyrolysis plant add following categoriesfabindiaindustries.com/assets/docs/Fab_India_Tyre_Recycling_Plant.pdf · PYRO WATER BURNER DESCRIPTION • Pyro – Water
Page 21: Under Waste tyre pyrolysis plant add following categoriesfabindiaindustries.com/assets/docs/Fab_India_Tyre_Recycling_Plant.pdf · PYRO WATER BURNER DESCRIPTION • Pyro – Water

Gas balloon• Balloon fabric tensile strength is 550 Which means it can survive for long period• without maintenance and no leakage of break is possible•• Blower is twin lobe hard chrome nickel platted on every internal part which comes

in contact with gas Helps to stop corrosion of internal parts• Blower comes with attached 5 HP motor Helps to give 50 m3 per hour flow rate

and required pressure• Motor is flameproof Provides extra safety feature, 0% chances of any fire• Buffer storage System is provided Which helps to stabilize gas pressure and• provides gas to pyrolysis reactor at a constant rate Over pressure under pressure

regulation system( Complete Stainless steel body)• provided helps to regulate the pressure automatically without any human

interference• Nylon net is provided with the balloon for support which helps to keep balloon at a• safe height

Page 22: Under Waste tyre pyrolysis plant add following categoriesfabindiaindustries.com/assets/docs/Fab_India_Tyre_Recycling_Plant.pdf · PYRO WATER BURNER DESCRIPTION • Pyro – Water
Page 23: Under Waste tyre pyrolysis plant add following categoriesfabindiaindustries.com/assets/docs/Fab_India_Tyre_Recycling_Plant.pdf · PYRO WATER BURNER DESCRIPTION • Pyro – Water
Page 24: Under Waste tyre pyrolysis plant add following categoriesfabindiaindustries.com/assets/docs/Fab_India_Tyre_Recycling_Plant.pdf · PYRO WATER BURNER DESCRIPTION • Pyro – Water

Baby steam boiler

APPLICATION

• IMPROVES THE SAFTY FACTOR BY INJECTING THE PRESSURIZED STEAM• (100°C) IN THE REACTOR.• HELPS IN REDUCING PROCESS TIME, BY REDUCING COOLING TIME.• WITH THE HELP OF BABY STEAM BOILER, PROCESS TIME OF 12 TPD(TONS• PER DAY) COMPLETES WITHIN 23.5 Hr, AND 10 TPD PROCESS COMPLETES• WITHIN 22 Hr.• ALSO HELPS IN COOLING DOWN OF CARBON BLACK.• ASSURANCE OF 22 BATCHES FOR 12 TPD AND 24 BATCHES FOR 10 TPD.

Page 25: Under Waste tyre pyrolysis plant add following categoriesfabindiaindustries.com/assets/docs/Fab_India_Tyre_Recycling_Plant.pdf · PYRO WATER BURNER DESCRIPTION • Pyro – Water
Page 26: Under Waste tyre pyrolysis plant add following categoriesfabindiaindustries.com/assets/docs/Fab_India_Tyre_Recycling_Plant.pdf · PYRO WATER BURNER DESCRIPTION • Pyro – Water

Links for video

• Hydraulic Cutter Machine.mp4• Steel Wire Remover Machine.mp4• Click here Tyre Cutter Machine• Gas Handling System for Batch Type Tyre

Pyrolysis Plants.pdf