uuaalliittyy & dur&a bdiliutyrability › images › product-brochure.pdf · marine plywood...

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V IDYA PLY & BOARD PVT . LTD . (AN ISO 9001 & 14001 CER T IF IED COM PANY ) D e lh i O ff ice : C -94 , W az irpu r , Ind l. A rea , D e lh i-110052 Te l. Fax : 011 -42475546 / 47057546 H ead O ff ice : V ill-La lpu r , Pos t-D ad rau l, Ja la labad Road , Shah jahanpu r (U .P .) Te l. Fax : 05842 -240500 / 240600 Em a il: kanchanp ly@ yahoo .com , V is it us : www .kanchanp ly .com U nm a tched u u a a l l i i t t y y & D u rab ility & D u rab ility Registration No S1910799 IN

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Page 1: uuaalliittyy & Dur&a bDiliutyrability › images › product-brochure.pdf · marine plywood resists warping/ cracking. S u ges td:B i nah lyr pwo cha ng e siw tr dm op , K anchM ri

VIDYA PLY & BOARD PVT. LTD.(AN ISO 9001 & 14001 CERTIFIED COMPANY)

Delhi Office: C-94, Wazirpur, Indl. Area, Delhi-110052 Tel. Fax: 011-42475546 / 47057546

Head Office: Vill-Lalpur, Post-Dadraul, Jalalabad Road, Shahjahanpur (U.P.) Tel. Fax: 05842-240500 / 240600

Email: [email protected], Visit us: www.kanchanply.com

Unmatcheduuaalliitty y & Durability& Durability

Registration NoS1910799 IN

Page 2: uuaalliittyy & Dur&a bDiliutyrability › images › product-brochure.pdf · marine plywood resists warping/ cracking. S u ges td:B i nah lyr pwo cha ng e siw tr dm op , K anchM ri

About US

Incorporated in the year 1987, Vidya Ply & Board Pvt. Ltd is one of the leading manufacturers a of panel products

that stand high in terms of durability and finish. Known for quality rich plywood variants, we have a superior

infrastructure that is equipped with new age technology and cutting edge facilities. The wealth of expertise

gained for more than two decades of manufacturing wood products, coupled with an unwavering commitment

to excellence have always put our products on top.

Strong commitment and emphasis to get " better than the best" plywood has driven the company to invest in

Research and Technology consistently. As a result "kanchan Ply" has established itself as a one of the finest and

strongest brand in the Plywood industry. It bears the ISI marks which serves as a benchmark in terms of quality,

reliability, durability aesthetics and customer satisfaction.

Strength Behind The Brand

QualityQuality is the core and a fundamental aspect of each

product and all processes we undertake. During

production, all the products are stringently checked

at every stage to ensure that they conform to the ISI

standards and its specified parameters. An

independent quality division undertakes inspection

wherein our experienced team of quality analysts

and supervisors constantly ensure zero defect

products. Hardwood and Pine wood are used to

manufacture our products. For efficient and accurate

checking, we are equipped with all the latest QC and

R&D equipment and personnel.

Manufactured by India's best machineries in supervision of wood experts.

Products are treated with unique "Hot and cold Diffusing Technology" to make safe against termite and

borer.

Maintains highest quality standards by only using the best available raw materials that are processed in

house.

100% selected, treated and seasoned timber is used in the manufacturing of Block Boards.

The Resins are produced in a modern Resin Plant supervised by a team of senior chemists.

Microprocessor controlled automatic wide belt Sanding Machine ensures perfect thickness and imparts

ultimate smoothness to the products.

Page 3: uuaalliittyy & Dur&a bDiliutyrability › images › product-brochure.pdf · marine plywood resists warping/ cracking. S u ges td:B i nah lyr pwo cha ng e siw tr dm op , K anchM ri

Thickness (mm): 4, 6, 8, 12, 16, 18 & 25

MR/BWR

Plywood IS:303

TECHNICAL SPECIFICATIONS (IS:303)

TEST ISI REQUIREMENT Observed Value

1 Moisture Content 5% - 15 % 8% Dimension Length+5mm, Width+2mm Within limit

Thickness ? 6mm - ? 5%, ? 6mm - ? 10%

2 Sp. Gravity > 7

3 Resistance to Water(3 cycles of 8 hr Boiling &

o16 Hr Drying at 65 C) -Adhesion to plies Min. Pass Standard Excellent

4 Resistance to Micro-organism -Adhesion to plies Min. Pass Standard Excellent

5 Static Bending Testa Modulus of Elasticity

- along the grain Avg. Min. 5000 N /sq.mm 6500 N /sq.mm- across the grain Avg. Min. 2500 N /sq.mm 3000 N /sq.mm

b Modulus of Rupture- along the grain Avg. Min. 40 N /sq.mm 56 N /sq.mm- across the grain Avg. Min. 20 N /sq.mm 30 N /sq.mm

TECHNICAL SPECIFICATIONS (IS:710)

TEST ISI REQUIREMENT Observed Value 1 Moisture Content 5% - 15 % 8%

2 Glue Sheer Strength Min. Ind. 1100 N 1350 N(Dry State) Min. Avg 1350 N 1500 N

3 Adhesion to plies Minimum Pass Standard Excellent

4 Glue Sheer Strength Min. Ind. 800 N 1150 N(after 72 hrs. Boiling) Min. Avg 1000 N 1250 N

5 Tensile Strength Along the grain - 4200 N / sq. mm 5500 N / sq. mm Across the grain - 2500 N / sq. mm 3950 N / sq. mmsum of Tensile strength - 8450 N /sq. mm 9400 N / sq. mm

6 Static Bending Strength a Modulus of Rupture

- Along the grain 50 N / sq. mm 65 N / sq. mm- Across the grain 30 N / sq. mm 40 N / sq. mm

b Modulus of Elasticity - Along the grain 7500 N / sq. mm 8305 N / sq. mm- Across the grain 4000 N / sq. Mm 4170 N / sq. Mm

Marine Plywood IS:710

Kanchan Ply is available in Moisture Resistant (MR) and

Boiling Water Resistant (BWR) grades. Both the grades are

used for the interior and exterior woodworking application.

ISI marked M.R. grade plywood is bonded with Melamine

Urea Formaldehyde Synthetic Resin. While the BWR grade

plywood is bonded with Fortified Phenol Formaldehyde

Synthetic Resin as per standards of IS: 848:1974 under

controlled temperature and pressure with requisite timing

to obtain unmatched bonding.

Kanchan Plywood is used in any application that needs high

quality wooden sheet material. High quality in this context

means resistance to cracking, breaking, shrinkage, twisting

and warping.

100% Treated Plywood:

Anti borer & termite chemical infusion in the premium quality

Kanchan Plywood gives it the ultimate resistant properties

to protect the product from the attacks of borers and

termites. Unlike ordinary plywood, Kanchan Ply is capable

of sustaining itself from the impact of attacks, rendering

greater value to the product, in terms of life and usability.

Suggested Uses: Ceilings, door panel inserts, vehicle

seats and backs, floor, kitchen furniture, wall paneling,

beds, partitions, furniture like chair, study table, dining

table, drawers, shelves, racks, cupboards, show

cases, etc.

Advantages of Kanchan Marine plywood:

Durability: Small scratches through painted plywood

may expose the interior to water. Kanchan Marine ply

resists all types of climatic conditions. Inexpensive

plywood may not last long when it is damp. Strength:

Marine plywood is stronger and has consistent

mechanical properties. Resistant to Warping: This

marine plywood resists warping/ cracking.

Suggested uses: Being a highly resistant plywood to

changes in weather and atmospheric conditions,

Kanchan Marine plywood is used for all types of

woodworking in marine and sea going vessels. It also

finds good application in air-freight container making.

Kanchan Marine Plywood is specially treated plywood that is designed to resist rotting in a high-moisture

environment. Marine plywood is frequently used in the construction of docks, boats and other marine vessels.

If you are looking for genuine Marine plywood, you have reached the right destination. Certified by the Bureau of

Indian Standards, Kanchan Marine plywood surpasses the required technicalities. It is manufactured with utmost

care in the supervision of technical experts with well selected pieces of core and face veneers.

These are bonded with Phenol Formaldehyde BWP grade resin under high temperature and pressure. Further,

the finished plywood is subjected to proper chemical treatment with water-soluble fixed type preservatives under

vacuum pressure to ensure protection against wood destroying organism and to make the product insects,

borer, termites and fungi free. This specific stress relieving treatment is also given to check anti-warp properties

of plywood, which make them dimensionally stable in both excessive wet and dry condition throughout their life.

Now-a-days, instead of using the normal plywood,

people are opting for Kanchan Marine plywood even in

kitchens and bathrooms.

Page 4: uuaalliittyy & Dur&a bDiliutyrability › images › product-brochure.pdf · marine plywood resists warping/ cracking. S u ges td:B i nah lyr pwo cha ng e siw tr dm op , K anchM ri

Decorative Plywood IS:1328

TEST ISI REQUIREMENT Observed Value

TECHNICAL SPECIFICATIONS (IS:1659)

1 Dimensional Changes causedby Humidity

a) Changes, mmfrom 65% RH to 90% RH + 1mm Max + 0.50 mmfrom 65% RH to 40% RH - 1mm Max. - 0.55 mm

b) Local Planeness < 1/150 < 1/175c) At the extreme range of No de-lamination at the No de-lamination

humidity extreme range of humidity observed

2 Adhesion of the plies Minimum pass standard Excellent

3 Resistance to water No de-lamination after 72 No de-lamination(72 hours boiling) hours boiling

4 Resistance to Micro organisms No appreciable sign of No separationseparation at edges. at edges

5 Modulus of Elasticity Min. 5000 N / sq.mm 6050 N / sq.mm

6 Modulus of Rupture Min. 50 N / sq.mm 61 N / sq.mm

Block Board IS:1659

Ultra Power Blockboard

The Kanchan Ultra Power Block Board is a premium quality board with high resistant properties against borer

and termite attacks. All the three components of this block board i.e. Face Veneer, Core Veneer & wooden

battens are well matched. The wooden battens are thoroughly seasoned in scientifically run seasoning kiln plants

and then cut with great precision to obtain uniform thickness.

These battens are systematically arranged and utmost care is taken to avoid any extra gap between the battens.

Regular tests are conducted to maintain the quality of block boards as per the standards of IS:1659.

Advantages of Kanchan Block board: � Frames and Battens are used after proper treatment and

seasoning. � The width of battens are as per IS:1659, i.e. 25 to 30mm. � The assembled block board (a central

core of a wooden frame, two cross bands and two face veneers) are pressed in hot press with resin mixed with

anti-termite borer chemical under high temperature and pressure. � The finished board is again treated with

preservative chemical at temperature of more than 60 degree celcius � Finished and lab tested boards have

excellent screw holding capacity

Availability: � MR and BWP grade block board � All sizes available like 8x4, 6x4, 7x4, 8x3, 7x3, 6x3 � Thickness-

19mm, 25 mm

Creative usage of wood in various design possibilities can be realized to perfection by using Kanchan Decorative

Plywood, available in a unique wide belt sanding finish. The superior finish of the surface gives the plywood, a

natural edge over all others in creating a classical and functional interior that emanates from the true depth of

imagination. An interior decorated with Teak plywood leaves a signature of its own. Another important feature of

this decorative plywood is that its appearance and touch draws comparison with wine. The older it gets the

classier it looks. Many dignified hotels, showrooms and homes in India and abroad who do not want to take

chance with any other wood variety go for Natural Teak plywood.

One can get the best out of this plywood if combined with a great designer's mind. This combination can take the

beauty and look of the interior to unlimited heights.

Test ISI Requirement Observed Value

1 Open Splits Not more than 150 mm No open splitslength and 0.5 mm in widthrectified with veneer insertbonded with synthetic resin.

2 Torn grain, dead knots, dote, Free from such defects. Free from suchdiscolouration and sapwood. Defects.

3 Moisture content 5% - 15% 8%

4 Water Resistance test No de lamination or blister No delamination (3 cycles of 3 hr Boiling at formation or blister formation

o o60 C & 8 Hr Drying at 65 C)

TECHNICAL SPECIFICATIONS (IS:1328)Suggested uses: Wall paneling, kitchen paneling,

cabinets, partition wall, cupboard & wardrobes doors

& furniture etc.

Page 5: uuaalliittyy & Dur&a bDiliutyrability › images › product-brochure.pdf · marine plywood resists warping/ cracking. S u ges td:B i nah lyr pwo cha ng e siw tr dm op , K anchM ri

Densified Film Face Plywood IS:4990Kanchan Film face densified shuttering plywood is a product for high-end construction use. The phenolic film plywood has

a coated, glossy surface, which gives the product long life and great value in terms of re-use. This plywood withstands the

corrosive action of cement, water and sunlight.

Kanchan FFDSP is an innovative concept and is ideal for exposed concrete shuttering and framework. These boards are

made of best-selected plywood veneers bonded with Phenol Formaldehyde Resin. An external coating of Phenolic

Polymer Film made in-house with imported craft paper gives a super smooth, uniform surface finish. Kanchan FFDSP Film

has become the foremost choice of leading quality conscious architects and civil construction engineers. All standard sizes

and thickness are available.

Test ISI Requirement Observed Value

1 Moisture Content 5% - 15 % 8%

2 Glue Sheer Strength Min. Ind. 1100 N 1310 N(Dry State) Min. Avg 1350 N 1520 N Adhesion to plies Minimum Pass Standard Excellent

3 Glue Sheer Strength Min. Ind. 800 N 1060 N(after 72 hrs. Boiling) Min. Avg 1000 N 1250 NAdhesion to plies Minimum Pass Standard Excellent

4 Mycological Test No sign of separation No separation Glue Sheer Strength Min. Ind. 800 N 1060 N

Min. Avg 1000 N 1250 N

5 Tensile Strength Along the grain - 32.5 N/ sq. mm 46.5 N / sq. mm Across the grain - 22.5 N / sq. mm 32.2 N / sq. MmSum of the Tensile Strength 60.0 N / sq. mm 84.7 N / sq. mm

6 Static Bending StrengthModulus of Elasticity - Along the grain 8000 N / sq. mm 9100 N / sq. mm- Across the grain 4000 N / sq. mm 4320 N / sq. Mm

TECHNICAL SPECIFICATIONS (IS:49909)

Flush Door IS:2202Kanchan BWP flush door is a durable product and

known for its excellent quality, exceptional finish and

unique dimensional stability. It is made of selected

hardwood frames and accurate battens. It is evenly

constructed with same species of timber that provide

a longer life. BWP grade of Phenol Formaldehyde resin

is used for bonding the layers.

It has extra lock rail that provides great strength to the

handles and knobs. Its hardwood frames provide

strength for fitting of hinges and anti deviation

resistance. A complete testing of Flush doors enables

the company to render assured strength, safety and

peace. These flush doors are shop-floor tested and

conforms to IS: 2202 specification.

Treated Doors with Hot & cold

Diffusing technology:

Kanchan doors are treated with Hot & Cold diffusion

technology which gives it the ultimate resistant

properties to hold back the product from the attacks of

borers and termites. Unlike ordinary flush door, treated

Kanchan flush doors are capable of sustaining itself

from the impact of attacks, rendering greater value to

the product, in terms of life and usability.

Kanchan FFDSP has several advantages

over ordinary film faced ply:

�It gives more number of repetitions.

�Provides smooth surface to concrete form work.

�It is economical in ratio to its number of uses.

Certain measures if followed can

enhance the life of FFDSP:

1.Do not drag or drop from height.

2. Stack on flat surface.

3. Clean both side surfaces after use.

4. Apply mould oil after every uses.

5. Use sealant on cut edges.

6. Use minimum nails.

7. Use putty in the nail holes.

TEST ISI REQUIREMENT Observed Value

1 Dimension Length, Width - + 5 mm Within limitsThickness - + 1 mm

2 Squareness Deviation not more than 1 Deviation belowmm on a length of 500mm 1 mm

3 General Flatness Twist, cupping, warping not to exceed 6 mm

4 Local Planeness Depth of deviation at any Within limitspoint to be less than 0.5 mm

5 Impact Indentation Test Depth of Indentation not to Within limitsexceed 0.2 mm

6 Edge Loading Test Deflection of edge with max. Within limitsTo be less than 5 mm

7 Shock Resistance Test No visible defect after test No visible defects

8 Buckling Test Initial deflection - < 50 mm Within limits residual deflection - < 5 mm

9 Slamming Test No visible damage after Test No visible damage

10 Misuse Test No deformation after Test No deformation

11 Varying Humidity Test No visible warping, twisting No such defects or de-lamination observed

12 End Immersion Test No de-lemination at the end No de-lemination

13 Knife Test Minimum Pass Standard Excellent

14 Glue Adhesion Test No de-lamination No de-lamination

15 Screw Withdraw Test Load to withdraw screw Load - > 1000 Nto be more than 1000 N

TECHNICAL SPECIFICATIONS (IS:2202)

Thickness (mm): 25, 30, 35 & 38

Page 6: uuaalliittyy & Dur&a bDiliutyrability › images › product-brochure.pdf · marine plywood resists warping/ cracking. S u ges td:B i nah lyr pwo cha ng e siw tr dm op , K anchM ri

MoldedPanel Door

Designer Laminated Doors

Kanchan Laminated Designer doors are recommended where absolute face aesthetic uniformity is desired.

These doors are laminated with high-pressure laminate sheet of 1mm and 0.8mm on a calibrated base door. The

base door is manufactured by seasoned battens and frames with waterproof PF resin. Laminate doors are

available in a wide range of designs, using high quality laminate sheet for zero maintenance and long life.

Kanchan Molded panel door is so intricately

and beautifully designed that it becomes a

symbol of craftsmanship in itself. These doors

are manufactured in association with the

world's largest door component manufact-

urers in the world, Masonite International

Corporation thus assuring toughness,

durability, resisting warping, shrinking and

cracking better than a solid wood door.

Kanchan Molded panel doors are long lasting,

maintenance free and priced reasonably along

with superior quality. The doors are available in

a range of classy designs and can be finished

in any colour as per taste and requirement of

the customer.

4-Panel Horizon2-Panel Arch 2-Panel Horizon 4-Panel Arch