vatrostalni refractory materijali materials · orbet – 4 vatrostalni beton za livenje – high...

25GODINA SA VAMA

VATROSTALNIMATERIJALI

REFRACTORYMATERIALS

KVA

L ITE TAN PR OIZVO

D

O NAMA

Preduzeće Orvis d.o.o. Zenica utemeljeno je 1992. godine, poslovno aktivno od 1993.

Preduzeće se za vrlo kratko vrijeme profiliralo kao pouzdan i kvalitetan proizvođać vatros-talnih materijala za industriju i kućanstvo i materijala za završne radove u građevinarstvu. Poslovnom odlukom 1997. godine započeta je realizacija projekta izgradnje postrojenja za

proizvodnju građevinskih i vatrostalnih materijala.

Od 1997. godine do danas preduzeće je uz stalna poboljšanja razvilo čitavu paletu proizvo-da namijenjenih građevinarstvu i vatrostalstvu koji čine robne marke ORBET i ORMAL – od

temeljnih premaza,preko vatrostalnih betona, maltera i gitova za vatrostalnu industriju do završnih slojeva za fasadne radove i industrijske podove (ferobetone) u građevinarstvu.

Kvalitetni i stručni ljudi, visoka razina znanja, tehnološka rješenja, fleksibilnost prema potrebama kupaca predstavljaju osnovne prednosti naše kompanije. Naše vrijednosti su i

inovativnost, praćenje trendova u razvoju novih materijala, želja za usavršavanjem, poduzetnost, odgovornost, timski rad i visoka profesionalnost.

Uz visoku kvalitetu naših proizvoda najvećim svojim uspjehom smatramo lojalnost naših kupaca. Vjerujemo da je ona rezultat našeg razumijevanja njihovih konkretnih potre-

ba, visoke kvalitete proizvoda, povoljnih cijena i uvjeta poslovne suradnje te uspješnog prilagođavanja zahtjevima tržišta.

Brojni kupci prepoznali su nas kao poželjnog partnera i poklonili nam svoje povjerenje. U našem poduzeću poslujemo prema načelima održivog razvoja. Racionalnim korištenjem

prirodnih resursa i komponenti koje se koriste u proizvodnji proizvodimo najmanju moguću količinu otpada čime doprinosimo zaštiti okoliša.

Orivs d.o.o. Zenica odlikuje društvena odgovornost i uključenost u životne procese, ne samo svojih zaposlenika, nego i cijele zajednice.

Potrebe zajednice pažljivo osluškujemo i podupiremo.

ABOUT US

Company Orvis Ltd. In Zenica, was founded in 1992 and is active in business since 1993.

In very short period the company established itself as a reliable and quality contractor in fields of building and refractory materials.

Business decision in 1997 started the project of building the plant for production of building and refractory materials

Since 1997 the company has with continuous improvements developed an entire range of products for construction and refractory that make brands Orbet and Ormal - from

primers, via refractory concrete, plaster and putty for fireproof industry to final layers of facade work and industrial flooring (ferroconcrete) in the construction industry.

Major qualities of our company are quality, highly trained experts, knowledge and expertise, technological solutions, flexibility for demands of our customers. Our quality

also lays in innovation, following trends in new material development, desire for improvement, enterprise, responsibility, team work and professionalism.

Beside the high quality of our products, our greatest success is the loyalty of our customers.

We believe that it is a result of our understanding of their specific needs, high quality products, good prices and business cooperation conditions, as well as successful adjusting

to market demands.

We operate under sustainable development principles. By rational usage of natural sources and components used in production we produce the least possible amount of

industrial waste, in that way contributing to environment protection.

Orvis ltd. is characterized by social responsibility and involvement in life processes, not only of our employees but of the entire community. We listen attentively and support the

needs of our community.

REFERENC LISTA / REFERENCE LIST

– Arcelor Mittal Zenica– Željezara Ilijaš– Natron Hayat Maglaj– Cementara Kakanj– Šamoter Zenica– Cimos Zenica– Termoelektrana Tuzla– Termoelektrana Ugljevik– Termoelektrana Kakanj– Sisecam Soda So Lukavac– RS Silicon Mrkonjić Grad– Nexe ciglana Rakovica– Pak centar Blažuj– Livnica Metalac Odžak– Alumina Zvornik– Toplana Bijeljina– Toplana Zvornik– IGM Visoko– Spektroliv Visoko– AS radijatori Visoko– Dallas Sarajevo– KPD Zenica– B.S.I . Jajce– Thermoflux Jajce– Cimos Zenica– Komar Donji Vakuf– Trio Max Bijeljina– Termomatik-Toplotehnika Zenica– Bossio Zenica– Tvornica armature Čapljina– Girk Kalun Drniš– Toplana Sokolac– Kovan MI Gracanica– Bosnia Valves Tuzla– Bags Energotehnik Sarajevo

– KPD Foča– Wagner Automotiv Gradačac– FAGUS Kotor Varoš– Fis Vitez– Euro-stil d.o.o. Doboj– RM Tehnik Visoko– Palavra Vitez– Toplane Sarajevo– Rudnik Banovići– NT Forging Novi Travnik– Neimax Visoko– Eurodom Vitez– Magal Kiseljak– Braća Karić Zenica– Trgošped Kakanj– Ingram d.d. Srebrenik– Talk Kreševo– Zubčanik d.o.o. Tešanj– Kovgrad d.o.o. Gradačac– Zott d.o.o. Gradačac– Kerametal Sarajevo– Almy d.o.o. Zenica– TM i H Novi Travnik– Krivaja TMK Zavidovići– Mihajlović d.o.o. Bijeljina– Unis Tok Kalesija- Pretis Vogošća- Tuzla - Kvarc Tuzla

ORBET – 4Vatrostalni beton za livenje – High quality castable refractory concrete

1

Vatrostalni beton za torkretiranje – Refractory concrete for gunning

TERMOTORKRET T-5 7

Vatrostalni beton za torkretiranje – Refractory concrete for gunning

ORBET IZO 1.2

Vatrostalni beton za torkretiranje - Refractory concrete for gunning

8 TERMOTORKRET T-7E

Vatrostalni beton za torkretiranje na bazi Silicijum karbida - Refractory concrete for gunning with Silicium carbide

9TERMOTORKRET T-9 SiC

Šamotni malter-Chamotte mortar

ORMAL ŠM-0

Silikatni malter- Silicate mortar

ORMAL SIM

Vatrostalni beton za torketiranje - Refractory concrete for gunning

10 TERMOTORKRET T-9 E

Vatrostalni beton za torketiranje - Refractory concrete for gunning

12 ORBET IZO 0.6

Visoko aluminatni malter- Highly aluminous mortar

14 ORMAL VA

Šamotno brašno- Chamotte flour

16 ORMAL ŠB

Niskocementni vatrostalni beton za salivanje- Low cement castable refractory

6 ORBET NC – 10

Vatrostalni beton za livenje – High quality castable refractory concrete

2 ORBET – 5

Visoko kvalitetni vatrostalni beton – High quality refractory concrete

3ORBET – 7E


4 ORBET – 7


5ORBET – 10

11

13

15

O MLJEVENIM VATROSTALNIM MATERIJALIMA

ABOUT GRINDED REFRACTORY MATERIALS

Mljeveni vatrostalni proizvodi nalaze sve širu primjenu u raznim toplotnim agregatima. U mljevene vatrostalne proizvode spadaju sve vrste neoblikovanih (zrnastih i praškastih) proizvoda koji se isporučuju u suhom, polu-suhom i vlažnom stanju.

Savremena tehnička rješenja toplotnih postrojenja zahtjevaju upotrebu mljevenih vatrostalnih proizvoda zbog raz-nih prednosti, koji ovi proizvodi imaju u odnosu na oblikovane vatrostalne proizvode-opeke.

Prednosti mljevenih proizvoda kod ozida termičkih agregata je veoma široka i raznovrsna : u crnoj i obojenoj metal-urgiji, livnicama, kotlogradnji, industriji građevinskog materijala, u industriji cementa i kreča, hemijskoj industriji itd.

Orvis d.o.o. Zenica kao vodeći proizvođač alumosiliktanog vatrostalnog materijala u zemlji usvaja nove kvalitete mljevenih vatrostalnih proizvoda zbog sve većeg zahtjeva u inteziviranju rada agregata i tehnoloških linija.

Proizvodno tehnološka aktivnost „ORVISA“ se ne završava prodajmo finalnih proizvoda, koji su prethodno provjereni u laboratorijama opremljenim za ispitivanje svih parametara koji se garantuju katalogom proizvoda.

Pored proizvoda navedenih u katalogu, „ORVIS“ može proizvoditi i druge proizvode iz oblasti vatrostalstva po posebnim zahtjevima kupaca - kako standardnih, tako i najkomplikovanijih vatrostalnih masa, betona i vatrostalnih ploča.

Nema segmenta u kome „ORVIS“ nije obavljao poslove iz svoje specijalnosti. Nabrojat ćemo samo neke sektore: termoenergetika, crna i obojena metalurgija, industrija građevinskih materijala, hemijska industrija, petrohemija, livnice itd.

Grinded fire-resistant materials are increasingly used in various thermal units. They include all kinds of unformed (granular and powdered) products delivered in dry, semi-dry and wet condition.

A modern technical solutions require the use of the grinded fire-resistant materials due to various advantages that these products have compared to the formed fire-resistant materials – bricks.

Advantages of the grinded fire-resistant materials in the masonry of thermal aggregates are very wide and diverse in: ferrous and nonferrous metallurgy, foundries, boiler construction, construction material industry, the cement industry and lime, chemical industry, etc.

Orvis d.o.o. Zenica, as the leading producer of aluminosilicate fire-resistant materials in the country, adopts new qualities of the grinded fire-resistant materials beacuse of the increased demands in intensifying the work of aggre-gates and technological lines.

Production and technological activity of “Orvis” ends with the sale of finished products, which were previously test-ed in laboratories equipped for testing of all parameters which are listed in a product catalog.

In addition to the products listed in the catalog, “Orvis” can produce and other products in the field of fire-resistant materials according to the special requirements of customers - both standard and the most complicated fire-resistant materials, concrete and fire-resistant panels.

There is no segment in which “ORVIS” did not performed the duties of its specialties. The following are just a few sectors: thermal energy, black and non-ferrous metallurgy, building materials industry, chemical industry, petrochemical industry, foundries, etc.


Hemijska analiza/ Chemical analysis

Tip proizvoda / Type of product

Glavne komponente / Main raw material

Način vezivanja / Type of Bond

Dodatne informacije / Other informations

Granulacija / Grain size

Način ugradnje / Application

Tečni dodatak / Mixing liquid

Dodatak vode / Amount of water

Pakovanje / Packing

Rok trajanja / Storage life

Vatrostalni beton / Refractory concrete

Šamot/ Chamotte

Hidraulično/ Hydraulic

Visoka čvrstoća/ High strenght

0 - 7 mm

Livenje i vibriranje / Casting and vibrating

Voda/ Water

10-15 %

25 kg vreće/bags

12 mjeseci/ 12 months

Opći podaci / General informations

Fizičke osobine/ Physical performance

Granična temperatura primjene / Tempera-ture Limit of Application

1200 ⁰C

Al2O3SiO2CaO

Fe2O3

51,0 %

40,0 %

5,0 %

4,0 %

Vatrostalnost/ Refractoriness

Zapreminska masa/ Required material

Pritisna čvrstoća/ Cold crushing strenght

14 SK (1410 ⁰C)

2,0 kg/dm3

110 ⁰C – 40 MPa (N/mm²)600 ⁰C – 30 MPa (N/mm²)1100 ⁰C – 25 MPa (N/mm²)

Note: All products are tested at the Metallurgical Institute “Kemal Kapetanovic” ZenicaNapomena: Svi proizvodi su atestirani na Metalurškom Institutu „Kemal Kapetanović“ Zenica

TEHNIČKI LIST / TECHNICAL DATA SHEET

1 VATROSTALNI MATERIJALI / REFRACTORY MATERIALS

2












Pakovanje / Packing



Paljena glina / Fire clay



0 - 7 mm


Voda/ Water

10-15 %

25 kg vreće/bags





1350⁰C

Al2O3SiO2CaO

Fe2O3

51,0%

40,0 %

5,0%

4,0%




16 SK (1470 ⁰C)

2,2 kg/dm3



VATROSTALNI MATERIJALI / REFRACTORY MATERIALS

ORBET – 7EVisoko kvalitetni vatrostalni beton – High quality refractory concrete










Pakovanje / Packing



Korund / Corundum



0 - 6 mm


Voda/ Water

10-15 %

25 kg vreće/bags





≥ 1450 ⁰C

Al2O3SiO2CaO

Fe2O3

65,0%

30,0 %

3,0 %

1,3 %




Toplotna provodljivost/ Thermal Conductivity

Linearno širenje/ Permanent Linear Change

≤ 0,8 Kcal/mh ⁰C ( 800⁰C)

≤ 0,8 % ( 1350⁰C)

≥ 34 SK (1755 ⁰C)

≤ 2,6 kg/dm3





4


ORBET – 7Visoko kvalitetni vatrostalni beton – High quality refractory concrete










Pakovanje / Packing



Boksit/ Bauxite



0 - 7 mm


Voda/ Water

10-15 %

25 kg vreće/bags





1450⁰C

Al2O3SiO2CaO

Fe2O3

65,0%

25,0 %

6,0%

1,3%




28 SK (1635 ⁰C)

2,6 kg/dm3

110 ⁰C –70 MPa (N/mm²)800 ⁰C – 60 MPa (N/mm²)1100 ⁰C – 50 MPa (N/mm²)



ORBET – 10Visoko kvalitetni vatrostalni beton – High quality refractory concrete










Pakovanje / Packing



Korund / Corundum



0 - 6 mm


Voda/ Water

10-15 %

25 kg vreće/bags





1700 ⁰C

Al2O3SiO2CaO

80,0%

16,0 %

3,8 %






0,98 W/ mK (1100⁰C)

1,22 % (1200 ⁰C)

38 SK (1855 ⁰C)

2,50 kg/dm3





6


ORBET NC – 10Visoko kvalitetni vatrostalni beton – High quality refractory concrete










Pakovanje / Packing


Nisko cementni vatrostalni beton / Low cement castable refractory

Korund / Corundum

Hidraulično-Hemijsko/ Hydraulic-Chemical

Otpornost na abraziju i šljaku/ Resistance to dross and abrasion

0 - 6 mm


Voda/ Water

8-10 % / 100 kg

25 kg vreće/bags





1450⁰C

Al2O3SiO2CaO

Fe2O3

52,0%

42,0 %

1,8%

1,0%




33 SK (1730 ⁰C)

2,25 kg/dm3

110 ⁰C –50 MPa (N/mm²)800 ⁰C – 40 MPa (N/mm²)1400 ⁰C – 90 MPa (N/mm²)





1,50 W/mK (1000⁰C)

≤ 1,2 % (1400 ⁰C)

TERMOTORKRET T-5Vatrostalni beton za torkretiranje - Refractory concrete for gunning









Pakovanje / Packing



Paljena glina / Fire clay



0 - 5 mm

Torkretiranje i ručno / Gunning and manual

Voda/ Water

10-12 %

25 kg vreće/bags





1350 ⁰C




16 SK (1470 ⁰C)

2,20 kg/dm3






Al2O3SiO2CaO

Fe2O3

51,0%

37,0 %

5,0%

4,0%

8


TERMOTORKRET T-7EVatrostalni beton za torkretiranje - Refractory concrete for gunning



Al2O3SiO2CaO

58,0%

30,0 %

4,70%




33 SK (1730 ⁰C)

≤ 2,50 kg/dm3

110 ⁰C – 65 MPa (N/mm²)800 ⁰C ≥ 55 MPa (N/mm²)1400 ⁰C ≥ 45 MPa (N/mm²)





≥ 0,80 W/mK (800⁰C)

≤ 0,8 % (1350 ⁰C)









Pakovanje / Packing



Boksit/ Bauxite

Hidraulično + Hemijsko / Hydraulic + Chemical

Otpornost na šljaku (DA) / Resistance to dross

0 - 5 mm

Torkretiranjem i ručno/ Gunning , manual

Voda/ Water

10-15 %

25 kg vreće/bags




Boja proizvoda / Color of product

≥ 1450 ⁰C

Siva / Grey

TERMOTORKRET T-9 SiCVatrostalni beton za torkretiranje na bazi Silicijum karbida - Refractory concrete for gunning with Silicium carbide









Pakovanje / Packing



Boksit / Bauxite



0 - 6 mm

Torkretiranje i ručno / Gunning and manual

Voda/ Water

10-12 %

25 kg vreće/bags





≥ 1450 ⁰C




35 SK (1780 ⁰C)

2,25 kg/dm3

110 ⁰C – 65 MPa (N/mm²)600 ⁰C ≥55 MPa (N/mm²)1100 ⁰C ≥ 35 MPa (N/mm²)





Al2O3SiO2CaO

Fe2O3

SiC

42,0%

20,0 %

9,10%

1,0%

25,00%



2,06 W/mK ( 1000⁰C)

Max +/- 0,4 % ( 1400⁰C)

10


TERMOTORKRET T-9EVatrostalni beton za torkretiranje - Refractory concrete for gunning



Al2O3SiO2CaO

70,0%

20,0 %

4,70%




35 SK (1730 ⁰C)

≤ 2,50 kg/dm3

110 ⁰C – 65 MPa (N/mm²)800 ⁰C ≥ 55 MPa (N/mm²)1400 ⁰C ≥ 45 MPa (N/mm²)





≥ 0,80 W/mK (800⁰C)

≤ 0,8 % (1350 ⁰C)









Pakovanje / Packing



Boksit/ Bauxite



0 - 5 mm

Torkretiranjem / Gunning

Voda/ Water

10-15 %

25 kg vreće/bags




≥ 1500 ⁰C

ORBET IZO 1.2Izolacioni vatrostalni betoni- Refractory insulating castable









Pakovanje / Packing


Izolacioni vatrostalni beton/ Refractory insulating castable

Perlit / Perlit


Dobar izolator / Good insulator

0 - 7 mm


Voda/ Water

35-40 % / 100 kg

25 kg vreće/bags





1000 ⁰C




8 SK (1295 ⁰C)

1,20 kg/dm3

600 ⁰C – 12 MPa (N/mm²)1000 ⁰C - 3,5 MPa (N/mm²)





Al2O3SiO2CaO

Fe2O3

35,0%

45,0 %

8,50%

3,10%



0,12 W/mK (400 ⁰C)0,16 W/mK (800 ⁰C

Max +/- 0,5 %





3 SK (1295 ⁰C)

0,60 kg/dm3

400 ⁰C – 2,20 MPa (N/mm²)800 ⁰C - 1,25 MPa (N/mm²)

12


ORBET IZO 0.6Izolacioni vatrostalni betoni- Refractory insulating castable





0,14 W/mK (400 ⁰C)0,16 W/mK (800 ⁰C

Max +/- 0,5 %









Pakovanje / Packing


Izolacioni vatrostalni beton/ Refractory insulating castable

Perlit / Perlit


Dobar izolator / Good insulator

0 - 4 mm


Voda/ Water

30-40 % / 100 kg

25 kg vreće/bags




800 ⁰C


Al2O3SiO2CaO

Fe2O3

30,0%

55,0 %

8,50%

3,10%

ORMAL ŠM-0Šamotni malter-Chamotte mortar









Pakovanje / Packing


Šamotni malter / Chamotte mortar

Šamot i aditivi / Chamotte and additives

Keramičko / Ceramic


0 - 1 mm


Voda/ Water

20-25 % / 100 kg

25 kg vreće/bags




1200 ⁰C





Al2O3SiO2CaO

Fe2O3

40,0%

45,0 %

8,50%

3,10%





26 SK (1585 ⁰C)

1,40 kg/dm3


14


ORMAL VAVisoko aluminatni malter- Highly aluminous mortar











Pakovanje / Packing


Šamotni malter / Chamotte mortar

Boksit i aditivi / Bauxite and additives



0 - 1 mm


Voda/ Water

20-45 % / 100 kg

25 kg vreće/bags




1200 ⁰C


Al2O3SiO2CaO

Fe2O3

72,0%

16,0 %

8,0%

3,10%





35 SK (1780 ⁰C)

1,60 kg/dm3


ORMAL SIMSilikatni malter- Silicate mortar









Pakovanje / Packing


Silikatni malter / Silicate mortar

Kvarc i aditivi / Quarz and additves



0 - 1 mm


Voda/ Water

20-25 % / 100 kg

20 kg vreće/bags




1450 ⁰C








27 SK (1585 ⁰C)

2,50 kg/dm3

2%


Al2O3SiO2Na2C03

72,0%

25,0 %

1,00%

16


ORMAL ŠBŠamotno brašno- Chamotte flour










Dodatak staklene vode/ Amount of water glass

Pakovanje / Packing


Šamotno brašno / Chamotte flour

Šamot i aditivi / Chamotte and additives



0 - 0,5 mm


Voda/ Water

15% H20+ 15% Na2SiO3 / 100 kg

20 kg vreće/bags




1450 ⁰C


Al2O3 TiO2 Min 40.00 %




Početna temperatura očvršćavanja/ Initial temperature solidification

UPUTSTVOZa ugradnju, zagrijavanje i tempovanje vatrostalnih betona

Vatrostalni betoni zamješani sa vodom brzo očvršćavaju što ih čini pogodnim za izradu i održavanje vatrostalne obloge različitih toplotnih agregata. Miješanje betona, uz vlaženje vrši se u mješalicama ili ručno.Dovoljno je intenzivno mješanje betona u trajanju od cca 5 minuta. Količina dodate vode za betone koji se ugrađuju vibriranjem iznosi 7-10% tj 7-10 L na 100 kg suhog betona. Visoko aluminatnim betonima dodaju se manji procenti vode. Preporučuje se da se vatrostalni beton ugrađuje na temperaturama 5-30 ⁰C

1. Novougrađena obloga od vatrostalnog betona prirodnim putem se suši i veže za 24 sata. 2. Nakon 24 sata uklanja se oplata i obloga se zagrijava do 200 ⁰C brzinom od 10 ⁰C/h što traje cca 18 sati. 3. Na 200 ⁰C obloga se drži cca 10 sati da ispari kompletna voda iz obloge.Prestanak izlaženja vodene pare može se vizuelno uočiti. 4. Po prestanku izlaženja vodene pare obloga se zagrijava do radne temperature kotla brzinom od 30 ⁰C/h. 5. Po dostizanju radne temperature kotla obloga je spremna za propisani režim loženja i maksimalno opterećenje kotla. 6.Pridržavanjem gore navedenog upustva kao i normalne eksploatacije kotla daje se garancija za urađenu oblogu 24 mjeseca od dana primopredaje radova na kotlu.

Uz uputstvo vam dostavljamo dijagram zagrivajanja obloge napravljenje od termobetona.

DIJAGRAM SUŠENJA VATROSTALNOG BETONA

INSTRUCTIONSFor installation, heating and tamping refractory concrete

Refractory concrete mixed with water quickly becomes harden which makes it suitable for production and main-tenance of the refractory lining of various heat generators. Mixing concrete, with humidification, is performed in a mixer or by hand. It is enough to intensively mix concrete for a period of approximately 5 minutes. The amount of water added to the concrete to be installed by vibrating is 7-10% and 7-10 L per 100 kg of dry concrete. For high alumina concrete smaller percentages of water is added.

It is recommended that the refractory concrete is installed at temperature of 5-30 ⁰C.

1. Newly-installed lining of refractory concrete is naturally dried and tied for 24 hours. 2. After 24 hours remove the lining and heat it to make 200 ⁰C with a speed of 10 ⁰C / h which takes about 18 hours. 3. Keep the lining at 200 ⁰C approximately 10 hours untill the whole water evaporates from the lining. The end of the evaporation of water vapor can be visually observed. 4. After completion of the evaporation of water vapor the heat the lining to the operating tempera ture of the boiler with a speed of 30 ⁰C / h. 5. After reaching the operating temperature of the boiler the lining is ready for a prescribed regi men of firing and the maximum load of the boiler. 6. By following the above instructions and normal exploitation of the boiler a guarantee is given for a created lining of 24 months from the date of handover of the works on the boiler.

With the guidance we provide you a chart of refractory lining drying made out of refractory cement.

CHART OF REFRACTORY LINING DRYING

BEST SELLER

VATROSTALNIH

MATERIJALA

BR. 1 U PRODAJI

25GODINA SA VAMA

+387 32 421 307

+387 61 695 148

+387 32 420 509

[email protected]

www.orvis.ba

Sarajevska 249

Bosna i Hercegovina

72000 Zenica

vatrostalni refractory materijali materials · orbet – 4 vatrostalni beton za livenje – high...

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