volvo b5rle hybrid - mtd...volvo buses. driving quality of life engine parallel h ybrid system with...

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VOLVO b5RLE hybrid LHD/RHD, RFS, 4x2, Euro 5, EEV C/F I A J X N M K G Dimensions & Weights Dimensions & Weights Overall dimensions A Transport wheelbase ................3500 mm Wheelbase certified .........4500-6800 mm G Overall chassis length N steering ..................10171-12471 mm F steering...................10271-12571 mm I Front overhang N steering ...................................2500 mm F steering ...................................2600 mm J Rear overhang ..........................3170 mm Steering wheel location N steering...................................1918 mm F steering ...................................2018 mm Approach angle ....................................... 7.2 ° Departure angle ....................................... 7.5 ° Frame height in front ..........................356 mm X Frame height at rear ....................1688 mm based on tyre 295/80R22.5 Track width with tyres ............. 295/80R22.5and steel disc rim ......................8.25”x22.5” M Track, front ...................................2068 mm N Track, rear ....................................1817 mm K Overall width front wheels housing ....... .........................................................2500 mm Overall width rear wheels .............2436 mm Front gangway width .........................910 mm Weights Permitted front axle load .................. 7100 kg Permitted rear axle load ................ 12000 kg Permitted GVW ............................ 18600 kg Lef ft hand drive Right hand drive

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Page 1: VOLVO b5RLE hybrid - MTD...VOLVO buses. driving quality of life Engine Parallel h ybrid system with Volvo D5F215 diesel engine and Electric Motor. 4-cylinder, 4-stroke turbocharged

VOLVO b5RLE hybrid LHD/RHD, RFS, 4x2, Euro 5, EEV

C/F

I A J

X

NMK

G

Dimensions & WeightsDimensions & Weights

Overall dimensionsA Transport wheelbase ................3500 mmWheelbase certifi ed .........4500-6800 mm G Overall chassis length N steering ..................10171-12471 mm F steering...................10271-12571 mmI Front overhang N steering ...................................2500 mm F steering ...................................2600 mmJ Rear overhang ..........................3170 mm Steering wheel location N steering...................................1918 mm F steering ...................................2018 mm

Approach angle ....................................... 7.2 °Departure angle ....................................... 7.5 °Frame height in front ..........................356 mmX Frame height at rear ....................1688 mmbased on tyre 295/80R22.5Track width with tyres ............. 295/80R22.5”and steel disc rim ......................8.25”x22.5”M Track, front ...................................2068 mmN Track, rear ....................................1817 mmK Overall width front wheels housing ................................................................2500 mmOverall width rear wheels .............2436 mmFront gangway width .........................910 mm

WeightsPermitted front axle load .................. 7100 kgPermitted rear axle load ................ 12000 kgPermitted GVW ............................ 18600 kg

Lefft hand drive

Right hand drive

Page 2: VOLVO b5RLE hybrid - MTD...VOLVO buses. driving quality of life Engine Parallel h ybrid system with Volvo D5F215 diesel engine and Electric Motor. 4-cylinder, 4-stroke turbocharged

VOLVO buses. driving quality of life

Engine

Parallel hybrid system with Volvo D5F215diesel engine and Electric Motor.4-cylinder, 4-stroke turbocharged and inter-cooled in-line diesel engine with overheadvalves and electronically-controlled directinjection. Common rail fuel system (1600bar). Volvo EMS engine control system.Electronic oil level sensor. Hydraulic fanwith electronic thermostat. Open crankcase ventilation. On-off fan clutch. Enginesoftware protection and on-board diag-nostic to detect, warn and to take action formalfunctions leading to increased emission.Operation altitude up to 1500m above thesea level. Engine fulfi ll Euro 5 EEV emissionlevel requirements.I-SAM permanent magnet motor/generatorwith master Hybrid Powertrain Control Unit(HPCU) and DC/AC Power ElectronicConverter (PEC). DC/DC voltage converterwith control unit (DCU). HEV JunctionBox (HJB) for energy distribution and aselectrical center with fuse box.

D5F215Bore...................................................108 mmStroke................................................130 mmDisplacement...........................4.76 dm3 (l)Compression ratio.............................17,3:1Output ISO 1585.........161 kW (216 hp) at................................................2200 rpmTorque ISO 1585............................800 Nm at....................................1200-1700 rpm

Electric MotorPower output, max.........120 kW (161 hp)Torque ISO 1585, max..................800 NmPower output, continous....70 kW (94 hp)Torque ISO 1585, continous.......400 NmRetardation:Max brake torque.............................800 NmContinous brake torque................400 Nm

Fuel tanksMounted transport tank (LHD)………50 LFuel tank on RH wheelhouse (RHD)..215 L

Energy storage systemLithium-Ion battery with battery manage-ment unit (BMU), isolation resistancemonitor (IRM) and battery disconnect unit(BDU). Chassis mounted on LH side infront of drive axle, water cooling and heated.24V system charged with 230V plug-inapplication for maintenance .Voltage...................................................600 VCapacity............................................4.8 kWh

Exhaust and Cooling System

Stainless steel exhaust system with SCR catalytic converter, AdBlue pump and 40 l urea tank. Catalytic converter is integrated with the silencer. Muffl er sensor are linked to the On Board Diagnostics that alerts the driver if the level of air pollutants in the exhaust gases is excessive, and whenAdBlue refi lling is needed.

Transmission

Volvo AT2412D I-ShiftAutomatic gearbox, 12 forward gears, 4

reverse, electronic control system. Electricmotor as a retarder. 3-buttons gear selector.

Gear ratios: 14.94:1, 11.73:1, 9.04:1,7.09:1, 5.54:1, 4.35:1, 3.44:1, 2.70:1,2.08:1, 1.63:1, 1.27:1, 1.00:1. Reversegears: 17.48:1, 3.73:1, 4.02:1, 3.16:1.

Driveline - Rear axle and tyres

Rear axleThe Volvo RS 1228B single reduction axle. The casing designed for higher ground clearance, lightweight and quiet operation. Theoretical speed at max engine revs with tyre 295/80R22.5:Ratio: ..................................................4.63:1AT2412D………………………………80The maximum speed on the highest gearis restricted

Tyres & Rims10-stud steel or aluminium disc wheels.Dual tyres on drive axle.Rims ...................................................... Tyres8.25”x22.5” ...................... 295/80R22.5”Optional ...................................Spare wheel

Vehicle Structure

B5RLE Hybrid has a low entry at the front and in the middle, with fl oor height above the road of just 320 mm, which considerably aids entry and exit. Robust, dependable, lightweight chassis with bolted black steel frame. Thanks to the frame’s low height, the body can be built with two steps at the rearaxle. The frame consists of two modules. The front module is a combination of open channel sections and boxed sections, with structural wheel arches, bolted to a rear module which is substantially tubular withshear panels.

Suspension and Steering

Electronically Controlled Suspension , rigid low front axle. Stabilizer both front and rear.Double-acting, hydraulic telescopic shock absorbers, two in front, two at rear. Full front kneeling. Kneeling interrupt confi guration(stop or return).Numbers ..................................Front........Rear

Air bellows ...............................2 .............4Levelling sensors ....................1 .............2

Steering gearPower steering of ball and nut type powered by an electric power steering pump. Approx.4.5 turns of wheel from lock to lock. Leftand right steering wheel position available.Steering wheel feed knob.Max outer wheel angle ............................ 43 °Max inner wheel angle ............................. 52 °Steering wheel diameter .................450 mmOptional .................................... Side kneeling

Air and Brake System

Disc brakes combined with electronic bra-king system EBS5, which controls ABS/ASR functions. Separate circuits for front and rear wheels. Lining wear sensing andanalysis. Gear driven air compressor. Avai-lable features: brake blending, drag torquecontrol, hill start aid, brake temperature warning, poor brake performance warning, door brake. Brake disc diameter:Front ...................................................434 mmRear.....................................................434 mmFriction area:Front axle, disc brake .................. 2x200 cm2

Rear axle, disc brake................... 2x200 cm2

System operating pressure ....... 8.5 kp/cm2

Compressor capacity at 10 bar and enginespeed33 r/s (2000 r/m)…….15 dm3/s (900 l/m)Compressor ratio ................................1.46:1

Electric air compressorThe compressor is of rotary type and air coo-led, driven by electric motor independentlyfrom diesel engine with power supplied byDC/DC converter.Voltage..................................................600 VFrequency..............................................50 HzDrive ratio motor:compressor.................1:1Back up system..................diesel enginemounted piston compressor.

Air tanks standard- Primary ..........................................30 dm3 (l)- Front circuit ..................................30 dm3 (l)

Page 3: VOLVO b5RLE hybrid - MTD...VOLVO buses. driving quality of life Engine Parallel h ybrid system with Volvo D5F215 diesel engine and Electric Motor. 4-cylinder, 4-stroke turbocharged

VOLVO buses. driving quality of life

- Rear circuit ...................................30 dm3 (l)- Park circuit .....................................15 dm3 (l)- urge tank…....………………. ...6 dm3 (l)Compressed air system can easily be fi lled from external circuit.

HandbrakeAir operated spring brake acting directlyon the rear wheels. Application is infi nitelyvariable by means of a control on the fascia.

Driver’s seat and Station

Volvo dashboard available or instrumentsonly supplied. Dashboard fully compatiblewith BEA2, two satellites on the right andthe left side. Adjustable steering wheel, bothheight and tilt. Self canceling turn indicators.Dashboard, center: speedometer, revcounter, AIC display, fuel gauge, coolanttemperature, brakes, turbo and oil pressure,indicators, warning lamps. Dashboard, left:emergency switch, tachograph, switches,

audio control panel (option). Dashboard,right: radio, climate control unit. Steering wheel, left satellite: control buttons, LightControl Panel. Steering wheel, right satel-lite: gearbox selector, doorbrake knob, switches and warning lamps. Instruments, behind engine: selector switch for front or rear operation, starting, charging lamp,mechanical stop, oil gauge. These controls enable the engine to be run and controlledfrom the tail of the vehicle during service work.Optional ...................................... TachographOptional ...........Datalog Information Center

Electrical System

The electrical system is a 24-volt system, where the chassis and engine frame are used as a ground. DC/DC converter provi-des electricity sourced from Electric Motor. 2nd generation Bus Electrical ArchitectureBEA 2 with electronic databus system

Multiplex 2 - a digital system for data transmission, system controlling, monito-ring and coordination of functions of busassemblies, equipped in electronic control units, connected in a two link network fortransmission of data, defect codes, work parameters. Multiplex 2 provides diagnosticinformation for the driver and workshop. Fortesting, calibrating and programming of the bus control units a PC based softwarepackage VCADS Pro is used. The system isequipped with three function main switch:engine shut off, fuel shut off and electricalshut off. Tachograph system is available,analog or digital.Battery capacity..............................2x225 AhDC/DC converter....................7.5 kW/210A

Equipment that is shown or mentioned in the publication may be optional or available as an accessory and may vary from one country to another. We retain the right to alter product specifi cations without prior notifi cation.