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WELDING THE FUTURE - TODAY! high performance machines

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Page 1: WELDING THE FUTURE - TODAY! · The TIG uP series of Welding Inverters provides for greater portability, superior arc control and faster travel speeds deliver greater productivity

WELDING THE FUTURE - TODAY!

high performance machines

Page 2: WELDING THE FUTURE - TODAY! · The TIG uP series of Welding Inverters provides for greater portability, superior arc control and faster travel speeds deliver greater productivity

INDUSTRY (SHEET METAL)

UNDERGROUND MINES

OPEN MINES

GAS & OIL

TECHNICAL DATA

page 8

page 14

page 18

page 22

page 26

Page 3: WELDING THE FUTURE - TODAY! · The TIG uP series of Welding Inverters provides for greater portability, superior arc control and faster travel speeds deliver greater productivity

STEL.Di più di quello che chiedi.Siamo sempre stati spinti da un’idea molto semplice. Soddisfarti.

Per questo abbiamo pensato fin dal primo momento a fornirti tutti gli strumenti di cui avevi bisogno, ci siamo fatti ispirare dalle condizioni estreme in cui ti trovavi, dovunque tu fossi, sopra o sotto terra, in una miniera o su una piattaforma petrolifera in mezzo al mare, sotto il sole e nella polvere o a lavorare il metallo all’interno di un’industria.

Da oltre trentacinque anni continuiamo a sviluppare le nostre saldatrici, perfezionandone ogni dettaglio elettronico, meccanico, estetico, per ottenere la migliore efficienza energetica e la massima performance in qualsiasi ambiente di lavoro.

L’unica cosa che ci soddisfa, oggi come ieri, è farti avere di più di quello che chiedi

STEL in Castegnero.Dove tradizione e innovazione si saldano insieme.

Dal mix vincente di tradizione italiana e innovazione tecnologica è nata Stel nel 1979 a Castegnero, a pochi chilometri da Vicenza. Qui le colline verdi, le architetture rinascimentali e la bellezza dei paesaggi hanno contaminato l’ambiente aziendale e la famiglia Barocco, che ha fondato e continua a dirigere un’azienda sempre all’avanguardia tecnologica nella produzione di Inverter Welding and Plasma Cutting Machines.

Una realtà snella e dinamica, attraverso la quale mettiamo a tua disposizione il nostro know how, producendo strumenti subito riconoscibili, oltre che per la qualità anche per l’impatto estetico di un design ergonomico e ricercato.

STEL.More than what you askFrom STEL we always give you more than what you ask for.

We have always been driven by a very simple idea, and that is to satisfy you. For this reason we decided from the start, to give you the tools you require, STEL are inspired by the extreme conditions in which you work, wherever you are, above or below ground, in a mine or on an oil rig in the middle of the sea, in the sun and the dust or working within an industrial factory.

For over thirty five years we have continued to develop our machines, perfecting every detail, electronic, mechanical, aesthetic, to obtain the best energy efficiency and maximum performance in any working environment.

The only thing that satisfies us at STEL today, as in the past, is to give you what you ask for, and more.

STEL in CastegneroWhere tradition and innovation are welded together.

The positive mix, of Italian tradition and technological innovation was born in Stel in the year 1979 in Castegnero, a few kilometers from Vicenza. Here the green hills, the architecture Renaissance and the beauty of the landscapes have blended into the environment, which is corporate to the Barocco family. These company founders continue to direct STEL forward in advanced technology, in the production of Inverter Welding and Plasma Cutting Machines.A streamlined and dynamic reality, through which we put at your disposal our know-how, production and testing facillities, which are immediately recognizable for their quality including the aesthetic impact, ergonomic and attractive design.

Page 4: WELDING THE FUTURE - TODAY! · The TIG uP series of Welding Inverters provides for greater portability, superior arc control and faster travel speeds deliver greater productivity

Customer respectTechnical requirements, business needs and conditions of sale are scrupulously met to the minimum detail. Each contract with us is an absolute guarantee, Stel does not only offer the most sophisticated technologies on the market, but Stel is respectfully synonymous to all mandatory agreements.

Environmental compliance Our production facillities, assemblies and processes satisfy rigorous global environmental protection. To ensure that this essential form of respect towards the world we live in, STEL continuously perform rigorous internal controls in parallel to that carried out by the relevant authorities.

Any STEL machine that is equiped with a PFC Multi-LinkTM system reinforces our commitment towards energy saving. We never tire of reminding STEL personel to be aware of the STEL environmental ‘foot-print’ STEL continue to provide our customers with products that have a positive environmental impact.

Regulatory compliance We are one of the few manufacturers in the world to submit their machines to rigorous examination of the TÜV Rheinland Testing Institute, obtaining the prestigious GS Approval.Furthermore, our production is approved by CSA International (based on ISO / IEC 17025: 2005) for export to North America. While our technical office has been Certified ISO / IEC 17025: 2005. Therefore, from the compliance of these regulations is determined reliability, safety with newest operational functions and features that distinguish STEL in the global market.

Values. Respect first.Stel is your trusted partner, we at STEL understand the meaning of the word respect.

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Page 5: WELDING THE FUTURE - TODAY! · The TIG uP series of Welding Inverters provides for greater portability, superior arc control and faster travel speeds deliver greater productivity

Technologies Approved to exceed the limits!

Reliability and performance are our obsession. The pursuit of perfection is extreme in every detail, from the production to the calibration has brought STEL machines to meet the highest international criteria of resistance and functionality, being recognized as exclusive products suitable for extreme use.

Every year we reinvest 10% of our turnover to develop product performance and make more environmentally efficient.

International marketSTEL experience has no geographical limits.

Our reliability is recognized worldwide. Our products are present on all continents, thanks to a global professional network of established partners.The continued international expansion has led us to open offices in Germany, Poland and Turkey.

Application areas Whatever your needs, wherever you operate, STEL recognise the world as our field of application.

From the daily engagements with our domestic and international customer base this opens up to STEL each individual need and challenges. This results with STEL having developed the perfect machine for your market sector required for operating in a specific professional welding environment.

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Page 6: WELDING THE FUTURE - TODAY! · The TIG uP series of Welding Inverters provides for greater portability, superior arc control and faster travel speeds deliver greater productivity

INDUSTRY(SHEET METAL)

Page 7: WELDING THE FUTURE - TODAY! · The TIG uP series of Welding Inverters provides for greater portability, superior arc control and faster travel speeds deliver greater productivity

STEL / INDUSTRY (SHEET METAL)8

Optimized specifically for the best welding performance, the MAX 403-403S delivers more arc-on time with fewer defects or reworking and superior arc-condition.• Inverter arc control technology. Provides first-class welding performance on a variety

of materials.• Less energy consumption. Inverter energy saving of more than 50% compared with

an SCR machine and in respect of the stringent EN Standards for Harmonic Distortion EN61000-3-12 for the 403S version.

• Multiprocess Power Source. MIG/MAG, Synergic MIG/MAG, Synergic Pulse & Double-Pulse MIG/MAG, TIG lift and STICK process.

• ST-Arc technology. Automatically compensating for any change in the welding conditions owing to workpiece position or operator’s hand movements.

• EN 1090. Approved for EN 1090 Standards.• Simple user interface. Reduces the number of control set up combinations for all

processes and programs without minimizing features or welding performance.• PFC Multi-Link

TM

. With the 403S version the Multi-LinkTM technology allows to connect the power source to any 3phase plug wihtout any manual operation from 200V to 575V 3phase.

• UP-DOWN torch. Regulation of the wire speed directly from the torch.

• Inverter Technology• PFC Multi-LinkTM (only 403S)• Synergic• Pulse/Double Pulse• Digital Display

MAX 503 SM-XMOptimized specifically for the best welding performance, the MAX 503 delivers more arc-on time with fewer defects or reworking and superior arc-condition.• Rock solid reliability. Exceptional value and power efficient operation for an accomplished

MIG solution in the most demanding industrial manufacturing applications.• Less energy consumption. Inverter energy saving of more than 30% compared with

an SCR machine.• Multiprocess Power Source. MIG/MAG, Synergic MIG/MAG, Synergic Pulse & Double-

Pulse MIG/MAG, TIG lift and STICK process.• ST-Arc technology. Automatically compensate any change in the welding conditions

owing to workpiece position or operator’s hand movements.• EN 1090. Approved for EN 1090 Standards.• Simple user interface. Reduces the number of control set up combinations for all

processes and programs without minimizing features or welding performance.• UP-DOWN torch. Regulation of the wire speed directly from the torch.

• Inverter Technology• Synergic• Pulse/Double Pulse• Digital Display

EN1090As of 1st July 2014, all construction products on the market must comply with the new regulation standard EN 1090 with special emphasis being placed on written declaration of performance and modified CE marking. This is a major change as affixing of CE marking. New elements in the EU-Construction Products Regulation 305/ 2011 (CPR) and relative EU Directive 89/106/EEC, include the CE marking of construction products according to the technical specification coordinated by manufacturers and distributors is mandatory; furthermore, CE marking is the only legally regulated marking which states that the construction product achieves its declared performance.Therefore,with the new standard EN1090 being regulated, major changes to the production process in both large and small manufacturers can be expected. With obligations to internal quality procedures for proving conformity of the welding process, is consistent with the required normatives.

MAX 403 SM-SMX-XM MAX 403S SM-SMX-XM

Page 8: WELDING THE FUTURE - TODAY! · The TIG uP series of Welding Inverters provides for greater portability, superior arc control and faster travel speeds deliver greater productivity
Page 9: WELDING THE FUTURE - TODAY! · The TIG uP series of Welding Inverters provides for greater portability, superior arc control and faster travel speeds deliver greater productivity

STEL / INDUSTRY (SHEET METAL)10

• Inverter Technology• Complete AC and DC Regulation• Tig HF Start• Slope UP / DOWN• Post gas• Tig 2 T / 4 T• Digital Display

The TIG uP series of Welding Inverters provides for greater portability, superior arc control and faster travel speeds deliver greater productivity with a superior arc-condition while providing maximum energy efficiency compared to traditional welding machines.• Complete DC and AC Regulation controls produce defect-free welds, improve cleaning

action and weld apparence. • Ensures proper penetration. Easily joins thick materials to thin materials with regular

penetration without blowing through the thin section.• Reduced Distortion. Reduced heat input, eliminating over-welding, and reworking.• AC Frequency controls the width and the force of the arc in TIG welding thus adding

more stability to the arc, up to 200Hz.• AC Balance controls amount of oxide cleaning enabling high-quality TIG welds on aluminium.• Pulsing ARC DC capable of 300Hz • Pulsing ARC AC capable of 5Hz

TIG UP 273-403H DC TIG UP 293-403H AC/DC

SkY-MIG 353-453k SkY-MIG 353-453-553S

• Synergic• Digital Display• 4 Roll feed• 2 T/ 4 T Mig/Mag Welding

Traditional Tapped Transformer Power Source SYNERGIC. Simple and precise with 30 Voltage steps, provides the operator with a superior range and arc performance for even the most demanding applications.• Synergic. Easy-to-use synergic function with digital display to simplify set up and offer

precise settings for welding a variety of material thicknesses.• Dual Digital meters. Display clear, precise reading of arc voltage and amperage• Thermal overload protection. Shuts down the power source output in the event of

overheating of either the main transformer or rectifier occurs.

THOR 123THOR 123SThe series of THOR Inverter Plasma Cutting machines are manufactured from STEL experience together with advanced technology to provide the maximum reliability and cutting performance. THOR 123/123S of 100 amps, produces the following cutting performance:• Reccomended Cut: 25mm (500mm/min)• Quality Cut: 30mm (250mm/min)• Maximun Separation Cut: 40mm

• Reset The “Reset” feature is a Safety function that automatically isolates the machine whilst changing consumables, therefore providing added protection to the operator. The Arc can not be ignited while “Reset” warning is activated.

• PFC Multi-LinkTM

. For the 123S version the Multi-LinkTM technology provides for connection of the power source to any 3phase plug wihout any manual operation from 200V to 575V 3phase.

• CNC kit. For CNC interface.

• Inverter Technology• PFC Multi-LinkTM (only 123S)• Digital Display• Long-Life Consumables• 100 Amps

Page 10: WELDING THE FUTURE - TODAY! · The TIG uP series of Welding Inverters provides for greater portability, superior arc control and faster travel speeds deliver greater productivity
Page 11: WELDING THE FUTURE - TODAY! · The TIG uP series of Welding Inverters provides for greater portability, superior arc control and faster travel speeds deliver greater productivity

STEL / INDUSTRY (SHEET METAL)12

STEL SPECIAL FUNCTIONS:

rodpulse

ROD PULSE: ROD PULSE: one is usually familiar with pulsed TIG and MIG welding but not with pulsing in Electrode. STEL were the first company to develop this welding process. Nowadays this procedure has been studied and appreciated in all European welding institutes.The bead appearance and arc control are unique especially while welding cellulosic electrodes.(MAX® dp 201C, MAX® 403/403S/503 with CAD remote control or SM/XM wire feeder).

MEMORY: 60 memory slots are available to save your favourite programmes. This function can be easily recalled through the frontal panel.(MAX® 403/403S/503 with SM/XM/SMX wire feeder and TIG uP 273/293/403).

SYNERGIC: The Synergy created by STEL allows an easy regulation of the welding parameters. The operator only regulates the wire speed while the microprocessor inside the welding machine searches for the correct parameter of the welding voltage. This implies a simple usage, a great saving of time for the operator and a perfect bead appearance.(MAX® 403/403S/503 with SM/XM wire feeder).

CC/CV: The MAX 403/403S CC/CV mode allows the power source to be connected to the most common SUITCASE CC/CV.It’s enough to connect a power cable between the power source and the suitcase in order to weld in MIG standard mode and it’s possible to regulate the wire speed from the suitcase. (MAX® 403/403S)

TIG LIFT: With all our MMA products it’s possible to weld in TIG mode with LIFT start. This kind of welding has no high frequency and provides for a starting short circuit between the torch tungsten electrode and the material to be welded. When the torch is removed from the short circuit, the welding starts, moving from 0 to the welding current value you set up. The gas is regulated by means of a specific valve placed on the torch. (MAX® 403/403S/503 and TIG uP 273/293/403).

AC/DC: Thanks to the AC function it’s possible to weld in a/c which allows aluminium TIG welding with exceptional results. STEL offers the possibility to regulate BALANCE and FREQUENCY in order to optimize AC welding to the maximum level.(TIG uP 221/293/403H AC-DC).

MeMorY

60sloT

sYnergIC

CC/CV

TIg lIfT

AC-dC

• Inverter Technology• WDC System• Digital Display• Arc-Force & Inductance Adjustable• VRD• Rod Pulse (Remote)• Multiprocess

MAX 503 WDCThe MAX 503 is the Best solution for safety, portability and reliability on the worst known welding environment. Simple, powerful MAX 503 can handle almost any portable welding application.• WDC. Possibility to connect at MIG feeder in IP54 (TOP 504 OFF-

SHORE) with Wave Digital Channel technology for communication.• VRD. An internal dip switch enables reduced open-circuit Stick welding capability. OCV is typically below the 20 volts with this function.• Superior Stick performance, even on difficult-to-run electrodes with adjustable Arc-

Force and HOT-start features.• Digital Display. With the digital display its easy to view and pre-set with ease the

welding parameters.• Lift-Arc provides TIG ignition without the use of the high-frequency. Ignites the arc

without contamination of the weld and the tungsten electrode. • Multiprocess Power Source. MIG/MAG, Synergic MIG/MAG, Synergic Pulse & Double-

Pulse MIG/MAG, TIG lift and STICK process.

Page 12: WELDING THE FUTURE - TODAY! · The TIG uP series of Welding Inverters provides for greater portability, superior arc control and faster travel speeds deliver greater productivity

UNDER GROUNDMINES

STEL is the only manufacturer in the world to produce welding machines approved for use in mines

Page 13: WELDING THE FUTURE - TODAY! · The TIG uP series of Welding Inverters provides for greater portability, superior arc control and faster travel speeds deliver greater productivity

STEL / UNDERGROUND MINES14

• Inverter Technology• IP54• Emergency Stop Button• Inox Case• PFC Multi-LinkTM(Only for 505S)• Digital Display• Arc-Force & Inductance Adjustable• VRD• Multiprocess• Rod Pulse (Remote)

IP44/54 PROTECTION:IP54 with protection against water spray and dust, Dielectric Strength after 300 hours testing at 90% Humidity.

• Moving Part: Protection from voltage and moving parts for people who come in contact with the enclosure.

• Humidity: Protection from 360° water spray. This robust welding machine is designed to operate in extreme environments especially where severe dust and water prove hazardous.

• Dust: Protection for the enclosed equipment from dust and other materials such as dirt, oils and non-corrosives.

IP44: Protected against water spray and dust greater than 1.0mm. IP54: Protected against water spray and dust-tight.

• EMAG: The Institute of Innovative Techniques (EMAG) is a research and development (R&D) organisation, which conducts research, scientific and development works, and possesses expertise within electrical engineering, automation, communications, IT, sustainable consumption of fuels and energy, and environmental protection.

• CMC is accredited to perform tests according to various international standards and also carry out tests on the specifications provided by the customer. CMC has technical staff with extensive experience and expertise.

• RS The RS quality management system has been certified and issued with the certificates: National Certification body Gosstandard of Russia Certificate and Independent Certification Body SAI Global Certificate. Since 1999 RS has been recognized by the European Union and acting in accordance with Regulation (EC) 391/2009 and EN 17020.

MAX 505 ATX IP54MAX 505S ATX IP54

CC-CV

The new serie of MAX for operating in underground mines offers the best solution for safety, portability and reliability within the worst known welding environment.Simple and powerful, the MAX 505 series can handle almost any portable welding application.• IP54. The ONLY welder to have obtained this Degree of Protection.• VRD. An internal dip switch enables reduced open-circuit Stick welding capability. OCV

is typically below the 20 volts with this function.• Superior Stick performance, even on difficult-to-run electrodes with adjustable Arc-

Force and HOT-start features.• Digital Display. With the digital display its easy to view and pre-set with ease the

welding parameters.• Lift-Arc provides TIG ignition without the use of the high-frequency. Ignites the arc

without contamination of the weld and the tungsten electrode. • INOX case. The best material (INOX 304) for the maximun durability in a high humidity

environment. (This includes external screws).• Multiprocess Power Source. MIG/MAG, Synergic MIG/MAG, Synergic Pulse & Double-

Pulse MIG/MAG, TIG lift and STICK process.

Page 14: WELDING THE FUTURE - TODAY! · The TIG uP series of Welding Inverters provides for greater portability, superior arc control and faster travel speeds deliver greater productivity
Page 15: WELDING THE FUTURE - TODAY! · The TIG uP series of Welding Inverters provides for greater portability, superior arc control and faster travel speeds deliver greater productivity

STEL / UNDERGROUND MINES16

THOR 93 ATX IP54The series of THOR ATX Inverter Plasma Cutting machines are manufactured from STEL experience together with advanced technology to provide the maximum reliability and cutting performance.

THOR 93 IP54 ATX of 85 amps, produces the following cutting performance:• Reccomended Cut: 20mm (500mm/min)• Quality Cut: 25mm (250mm/min)• Maximun Separation Cut: 35mm

• Reset the “Reset” feature is a Safety function that automatically isolates the machine whilst changing consumables, therefore providing added protection to the operator. The Arc can not be ignited while “Reset” warning is activated.

• IP54. The ONLY welder to have obtained this Degree of Protection.• INOX case. The best material (INOX 304) for the maximun durability in a high humidity

environment. (This includes external screws).

• Inverter Technology• IP54• Emergency Stop Button• Inox case• Digital Display• Long-Life Consumables• 85 Amps

WDC SYSTEMIncorporated is an Intelligent Waves System Patented by Stel for transmitting Data between Power Supply and Wire Feeder via lightweight Interconnecting Cables.

The signals are transmitted through the Waves System by way of two very small wires.

With this Patented Waves System it is possibile to add extensions of 10m each, up to 20m long utilising Euro Connections that are very quick and simple to connect or replace.

Copper of the Power Conductor

External Insulation

Motor Wires with Wave Connections

Gas Tube

WDC System with gas

• Inverter Technology• IP54• Emergency Stop Button• Inox case• Digital Display• Arc-Force & Inductance Adjustable• VRD• Rod Pulse (Remote)• Multiprocess

MAX 503 ATX IP54 WDCThe MAX 503 for underground mines is the Best solution for safety, portability and reliability on the worst known welding environment. Simple, powerful MAX 503 can handle almost any portable welding application.• IP54. The ONLY welder to have obtained this Degree of Protection.• WDC. Possibility to connect at MIG feeder in IP54 (TOP 504 OFF-

SHORE) with Wave Digital Channel technology for communication.

• VRD. An internal dip switch enables reduced open-circuit Stick welding capability. OCV is typically below the 20 volts with this function.

• Superior Stick performance, even on difficult-to-run electrodes with adjustable Arc-Force and HOT-start features.

• Digital Display. With the digital display its easy to view and pre-set with ease the welding parameters.

• Lift-Arc provides TIG ignition without the use of the high-frequency. Ignites the arc without contamination of the weld and the tungsten electrode.

• INOX case. The best material (INOX 304) for the maximun durability in a high humidity environment. (This includes external screws).

• Multiprocess Power Source. MIG/MAG, Synergic MIG/MAG, Synergic Pulse & Double-Pulse MIG/MAG, TIG lift and STICK process.

Page 16: WELDING THE FUTURE - TODAY! · The TIG uP series of Welding Inverters provides for greater portability, superior arc control and faster travel speeds deliver greater productivity

OPEN MINES

Page 17: WELDING THE FUTURE - TODAY! · The TIG uP series of Welding Inverters provides for greater portability, superior arc control and faster travel speeds deliver greater productivity

STEL / OPEN MINES18

• Inverter Technology• PFC Multi-LinkTM(Only for 403S)• Multiprocess• Digital Display• Arc-Force & Inductance Adjustable• VRD• Rod Pulse (Remote)

CC-CV

The operator friendly, powerful MAX 403 models can handle almost any portable welding application. Add any selection of MIG/MAG wire feeders to suit any applications Standard, Synergic or Pulse with Double Pulse.• Lift-Arc provides TIG ignition without the use of the high-frequency. Ignites the arc

without contamination of the weld and the tungsten electrode. • Maintains the desired temperature without having to stop welding to add more heat. • VRD. An internal dip switch enables reduced open-circuit Stick welding capability. OCV

is typically below the 20 volts with this function. • Superior Stick performance, even on difficult-to-run electrodes with Arc-Force and

HOT-start adjustable• Digital Display. With the digital display its easy to view and pre-set with ease the

welding parameters.. • CC/CV function. Connect with any Suitcase type Wire Feeder.• Multiprocess Power Source. MIG/MAG, Synergic MIG/MAG, Synergic Pulse & Double-

Pulse MIG/MAG, TIG lift and STICK process.• PFC Multi-Link

TM

. For the 403S version the Multi-LinkTMtechnology provides for connection of the power source to any 3phase plug wihout any manual operation from 200V to 575V 3phase.

MAX 403MAX 403S

OPTIONAL FEEDERS FOR MIG/MAG APPLICATION FOR BOTH MAX 403/403S, 505S ATX.

TOP 504 SM- Mig Standard with manual adjustment of Wire

Speed and Voltage- Digital Display for Amp/Wire Speed and Voltage- 4 roll drive Feeder- Tig Lift with slope down adjustable from the Feeder- Simple polarity change- Welding job parameters saving- MMA pulse ROD-Pulse vast advantages

for penetration guidance and welding bead appearance, ideal for pipe welding.

TOP 504 XM- Synergic MIG, MIG Pulse, MIG Double Pulse- New Screen Interface for a more user-friendly parameter set-up- Synergic and Pulse programs- Welding job parameters saving and recall of the first with

remote torch trigger.- Tig Lift with slope down adjustable from the Feeder- MMA pulse ROD-Pulse vast advantages for penetration control

and welding bead appearance, ideal for pipe welding.- UP-DOWN torch. Regulation of the wire speed directly from

the torch.

MAX 505 ATX IP44 (OPTIONAL IP54)

MAX 505S ATX IP44 (OPTIONAL IP54)

• Inverter Technology• IP44• Emergency Stop Button• Inox Case• Digital Display• Multiprocess• PFC Multi-Link

TM

(Only for 505S)• Rod Pulse (Remote)

The new serie of MAX for Open Cast mines is the ultimate solution for safety, portability and reliability for difficult welding environments. Operator friendly, powerful MAX 505 series can handle almost any portable welding application. Add the Wire Feeder for MIG/MAG welding application Synergic or NOT Synergic, Pulse or Double Pulse. • IP44. Up-grade from IP23 to IP44 for a complete protection against DUST.• VRD. An internal dip switch enables reduced open-circuit Stick welding capability. OCV

is typically below the 20 volts with this function.• Superior Stick performance, even on difficult-to-run electrodes with adjustable Arc-

Force and HOT-start features.• Digital Display. With the digital display its easy to view and pre-set with ease the

welding parameters.• Lift-Arc provides TIG ignition without the use of the high-frequency. Ignites the arc

without contamination of the weld and the tungsten electrode. • INOX case. The best material (INOX 304) for the maximun durability in a high humidity

environment. (This includes external screws).• CC/CV function. Connect with any Suitcase type Wire Feeder.• PFC Multi-Link

TM

. For the 505S version the Multi-LinkTM technology provides for connection of the power source to any 3phase plug wihout any manual operation from 200V to 575V 3phase.

CC-CV

Page 18: WELDING THE FUTURE - TODAY! · The TIG uP series of Welding Inverters provides for greater portability, superior arc control and faster travel speeds deliver greater productivity
Page 19: WELDING THE FUTURE - TODAY! · The TIG uP series of Welding Inverters provides for greater portability, superior arc control and faster travel speeds deliver greater productivity

STEL / OPEN MINES20

SkY-MIG 453k SkY-MIG 553S

• Synergic• Digital Display• 4 Roll feed• 2 T/ 4 T Mig/Mag Welding

Traditional Tapped Transformer Power Source SYNERGIC. Simple and precise with 30 Voltage steps, provides the operator with a superior range and arc performance for even the most demanding applications.• Synergic. Easy-to-use synergic function with digital display to simplify set up and offer

precise settings for welding a variety of material thicknesses.• Dual Digital meters. Display clear, precise reading of arc voltage and amperage• Thermal overload protection. Shuts down the power source output in the event of

overheating of either the main transformer or rectifier occurs.

THOR 123THOR 123SThe series of THOR Inverter Plasma Cutting machines are manufactured from STEL experience together with advanced technology to provide the maximum reliability and cutting performance. THOR 123/123S of 100 amps, produces the following cutting performance:• Reccomended Cut: 25mm (500mm/min)• Quality Cut: 30mm (250mm/min)• Maximun Separation Cut: 40mm

• Reset The “Reset” feature is a Safety function that automatically isolates the machine whilst changing consumables, therefore providing added protection to the operator. The Arc can not be ignited while “Reset” warning is activated.

• PFC Multi-LinkTM

. For the 123S version the Multi-LinkTMtechnology provides for connection of the power source to any 3phase plug wihout any manual operation from 200V to 575V 3phase.

• CNC kit. For CNC interface.

• Inverter Technology• PFC Multi-LinkTM (Only for 123S)• Digital Display• Long-Life Consumables• 100 Amps

PFC MULTI-LINkTM

• Normative: Stel has always given a moral emphasis to technologies that are environmentally freindly and energy conscious. Manufacturing is focused on producing products that are compatible to meeting with energy saving protocol and recent European Standards. In order to manufacture in respect of reducing harmonic distortion as per the limitations of European Standards December 2010 (EN 61000-3-12) Stel has developed an inovated PFC. (Power Factor Correction).

• Energy Saving: The new PFC technology requires less electrical input to the INVERTER power source by utilizing the total current available from the input supply. This results in a 30% saving through avoiding energy loss.

• Compatibility: The PFC Multi-LinkTM is able to operate from any input voltage all over the world. This sophisticated device automatically links the primary Voltage supplied from 90V up to 290V (for the 1phase power source) and from 200V to 575V (for the 3phase power source) without manually linking primary voltage terminals.No switching or internal link-up is required by the operator.

Page 20: WELDING THE FUTURE - TODAY! · The TIG uP series of Welding Inverters provides for greater portability, superior arc control and faster travel speeds deliver greater productivity

GAS & OIL

Page 21: WELDING THE FUTURE - TODAY! · The TIG uP series of Welding Inverters provides for greater portability, superior arc control and faster travel speeds deliver greater productivity

STEL / GAS & OIL22

• Inverter Technology• Drive ARC• Arc-Force & Hot Start Adjustable• Tig DC Lift Start Welding• V.R.D.

MAX 223C PIPELINEMAX 223C PIPELINE provides maximum portability and performance with this compact stick/tig package for the industry. The power source is ideal for Pipe welding applications.• Superior Stick performance, even on difficult-to-run electrodes with adjustable Arc-

Force and HOT-start features. and Rod-Pulse technology.• Lift-Arc provides TIG ignition without the use of the high-frequency. Ignites the arc

without contamination the weld with tungsten.• Remote TIG. Allows this power source to set the time of the slope down for crater filler

including the option of current remote control.• VRD. An internal dip switch enables reduced open-circuit Stick welding capability. OCV

is typically below the 20 volts with this function.

• Inverter Technology• PFC Multi-LinkTM (Only for 403S)• Multiprocess• Digital Display• Arc-Force & Inductance Adjustable• VRD• Rod Pulse (Remote)

The operator friendly, powerful MAX 403 models can handle almost any portable welding application. Add any selection of MIG/MAG wire feeders to suit any applications Standard, Synergic or Pulse with Double Pulse.• Lift-Arc provides TIG ignition without the use of the high-frequency. Ignites the arc

without contamination of the weld and the tungsten electrode. • Maintains the desired temperature without having to stop welding to add more heat. • VRD. An internal dip switch enables reduced open-circuit Stick welding capability. OCV

is typically below the 20 volts with this function. • Superior Stick performance, even on difficult-to-run electrodes with Arc-Force and

HOT-start adjustable• Digital Display. With the digital display its easy to view and pre-set with ease the

welding parameters.. • CC/CV function. Connect with any Suitcase type Wire Feeder.• Multiprocess Power Source. MIG/MAG, Synergic MIG/MAG, Synergic Pulse & Double-

Pulse MIG/MAG, TIG lift and STICK process.• PFC Multi-Link

TM

. For the 403S version the Multi-LinkTM technology provides for connection of the power source to any 3phase plug wihout any manual operation from 200V to 575V 3phase.

MAX 403MAX 403S

CC-CV

• Inverter Technology• Rod Pulse• V.R.D.• Tig and Stick Pulsing• Digital Display• Tig Lift• Slope Down Tig

MAX DP 201CThe advanced MAX dp 201C provides maximum portability and performance in the most compact stick/tig package in the industry. Not just a Stick welder but a real complete TIG DC pacakge with Lift Arc, slope down and TIG pulse up to 999Hz. The power source is ideal for the Pipe welding application also with the Rod-Pulse technology.• Portable. In the shop or at the job site only 7 Kgs with 200Amp power output.• Superior Stick performance, even on difficult-to-run electrodes with adjustable Arc-

Force and HOT-start features. and Rod-Pulse technology.• Rod-Pulse. The unique STEL technology for Electrode pulsing. Ideal for Pipe welding,

vertical up and regulated penetration.• Lift-Arc provides TIG ignition without the use of the high-frequency. Ignites the arc

without contamination of the weld with tungsten.• Slope Down allows this power source to set the time of slope down for crater filler.• TIG pulsing. with this function the MAX dp 201C is a complete TIG DC for the best

performance also for Carbon, Stainless and other Alloys. Ideal for first pass in Pipe welding. Possibility to pulse up to 999Hz

• VRD. An internal dip switch enables reduced open-circuit Stick welding capability. OCV is typically below the 20 volts with this function.

• Digital Display. With the digital display its easy to view and pre-set with ease the welding parameters..

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Page 23: WELDING THE FUTURE - TODAY! · The TIG uP series of Welding Inverters provides for greater portability, superior arc control and faster travel speeds deliver greater productivity

STEL / GAS & OIL24

Fig.A Appearance of deposits made with titanic electrode

Fig.B Appearance of deposits made with cellulosic electrode

ROD PULSE STEL- Better stability of the electric arc (especially at low welding currents);- Possibility to use larger diameter electrodes when welding thin plates;- Reduce the burning through when welding thin plates (low current densities); - A better control of drop transfer through the arc; friendly with the welding operator;- Obtain exterior surfaces of weld with regular scales (finer or coarser depending on the

pulse frequency) similar to TIG welding; frequency welding 4 -5 Hz.

IDEAL PER PIPE WELDING:- Assures a better and more sure link in the case of gaps having variable or

out of the ax openings;- Sure penetration and easier to make in the case of one side penetrated

butt welding;- Adequate (ideal) in vertical down welding of pipes using cellulosic electrodes.

MAX 505S ATX

• Inverter Technology• IP44• Emergency Stop Button• Inox Case• PFC Multi-LinkTM

• Digital Display• Multiprocess• Rod Pulse (Remote)

CC-CV

The new serie of MAX for Open Cast mines is the ultimate solution for safety, portability and reliability for difficult welding environments. Operator friendly, powerful MAX 505 series can handle almost any portable welding application. Add the Wire Feeder for MIG/MAG welding application Synergic or NOT Synergic, Pulse or Double Pulse. • IP44. Up-grade from IP23 to IP44 for a complete protection against DUST.• VRD. An internal dip switch enables reduced open-circuit Stick welding capability. OCV

is typically below the 20 volts with this function.• Superior Stick performance, even on difficult-to-run electrodes with adjustable Arc-

Force and HOT-start features.• Digital Display. With the digital display its easy to view and pre-set with ease the

welding parameters.• Lift-Arc provides TIG ignition without the use of the high-frequency. Ignites the arc

without contamination of the weld and the tungsten electrode. • INOX case. The best material (INOX 304) for the maximun durability in a high humidity

environment. (This includes external screws).• CC/CV function. Connect with any Suitcase type Wire Feeder.• PFC Multi-Link

TM

. For the 505S version the Multi-LinkTM technology provides for connection of the power source to any 3phase plug wihout any manual operation from 200V to 575V 3phase.

TIG UP 273H DC TIG DP 221HPA AC/DC

• Inverter Technology• Digital Display• TIG AC Assymetric (Only for 221HPA)• Tig AC-DC Welding (AC Only for 221HPA)• PFC Multi-Link

TM

(Only for 221HPA)• V.R.D.• AC and DC Pulsing

The TIG uP series of welders provides for greater portability in every industrial environment. Superior arc control and faster travel speeds deliver greater productivity and superior arc-condition while providing maximum energy efficiency compared to traditional welding machines.• Complete DC and AC Regulation controls produce defect-free welds, improve cleaning

action and weld apparence. • Ensures proper penetration. Easily joins thick materials to thin materials for insurance

regular penetration without blowing through the thin section.• Reduced Distortion. Reduces heat input and eliminates over-welding to ensure proper

fit-up and alignment assemblies.• AC Frequency controls the width and the force of the arc in TIG welding and adds more

stability to the arc up to 200Hz.• AC Balance controls amount of oxide cleaning enabling high-quality TIG welds on aluminium. • Assymetric. Indipendent AC wave regulation. (Negative and Positive wave adjustable)• Pulsing ARC DC capable of 300Hz • Pulsing ARC AC capable of 5Hz

Page 24: WELDING THE FUTURE - TODAY! · The TIG uP series of Welding Inverters provides for greater portability, superior arc control and faster travel speeds deliver greater productivity

Technical Data

Main VoltagePhaseFrequencyReal CurrentReal PowerPower FactorNo Load VoltageCurrent RangeStepsWire Feeder RollsWelding Current 20% (40°C)Welding Current 35% (40°C)Welding Current 40% (40°C)Welding Current 45% (40°C)Welding Current 60% (40°C)Welding Current 100% (40°C)

Technical Data

Main VoltagePhaseFrequencyReal CurrentReal PowerPower FactorNo Load VoltageCurrent RangeStepsWire Feeder RollsWelding Current 20% (40°C)Welding Current 35% (40°C)Welding Current 40% (40°C)Welding Current 60% (40°C)Welding Current 100% (40°C)

MAX 403 SM/SMX/XM

400 V350/60 Hz17 A11,2 KVA0,8570 V4-400 A-4-400 A--350 A300 A

MAX 503 SM/XM

400/500 V350/60 Hz24,3/19,5 A17/13,5 KVA0,820-80V4-500 A-4--500 A-440 A380 A

Technical Data

Main VoltagePhaseFrequencyReal CurrentReal PowerPower FactorNo Load VoltageCurrent RangeWelding Current 20% (40°C)Welding Current 35% (40°C)Welding Current 60% (40°C)Welding Current 100% (40°C)

Technical Data

Main VoltagePhaseFrequencyReal CurrentReal PowerPower FactorNo Load VoltageCurrent RangeWelding Current 20% (40°C)Welding Current 30% (40°C)Welding Current 35% (40°C)Welding Current 40% (40°C)Welding Current 60% (40°C)Welding Current 100% (40°C)

MAX® 223C Pipeline

380/415 V350/60 Hz10 A11 KVA0,790 V4-220 A---220 A180 A165 A

MAX® dp 201C

230/240 V150/60 Hz19 A4,4 KVA0,825-100 V4-200 A-200 A--160 A140 A

INDU

STRY

(SHE

ET M

ETAL

)UN

DERG

ROUN

D M

INES

GAS

& O

ILOP

EN M

INES

Sky-Mig 453K

380/415 V350/60 Hz15,3 A10,6 KVA0,9517,3-47 V30-400 A3x104400 A-350 A-250 A200 A

MAX 403

400 V350/60 Hz17 A11,2 KVA0,8570 V4-400 A--400 A-350 A300 A

MAX 403

400 V350/60 Hz17 A11,2 KVA0,8570 V4-400 A---400 A-350 A300 A

MAX 403S

230-400-460-500-575 V350/60 Hz24,5-12,5 A9,7 KVA0,9870 V4-400 A---400 A-350 A300 A

MAX 505S ATX IP44 (54)MAX 505S IP44 (54)230-400-460-500-575 V350/60 Hz24,5-12,5 A9,7 KVA0,9870 V4-400 A----400 A370 A330 A

MAX 505 ATX IP54

400/500 V350/60 Hz17 A11,2 KVA0,8570 V4-400 A400 A-350 A300 A

MAX 505S ATX IP54

230-400-460-500-575 V350/60 Hz24,5-12,5 A9,7 KVA0,9870 V4-400 A400 A-350 A300 A

MAX 503 ATX IP54 WDC

400/500 V350/60 Hz24,3/19,5 A17/13,5 KVA0,820-80V4-500 A500 A-420 A350 A

Page 25: WELDING THE FUTURE - TODAY! · The TIG uP series of Welding Inverters provides for greater portability, superior arc control and faster travel speeds deliver greater productivity

TIG µP AC-DC293H380/415 V350/60 Hz9 A6,2 KVA0,7068 V4-250 A--250 A (20%)---180A150 A

THOR 123

380/415 V350/60 Hz* A* KVA0,8300 V20-100 A100 A-----75 A65 A

TIG µP DC273H380/415 V350/60 Hz8,2 A5,2 KVA0,870 V4-230 A--230 A (30%)---190 A175 A

TIG dp 221Hpa AC-DC

115 V150/60 Hz14 A3,5 KVA0,9944 V4-155 A155 A---130 A110 A

230 V150/60 Hz11 A2,5 KVA0,9965 V4-220 A220 A---165 A145 A

Sky-Mig 553S

380/415 V350/60 Hz23,8 A16,5 KVA0,9518,8-46,2 V30-500 A3x104500 A---450 A350 A

MAX 505S ATX

230-400-460-500 V350/60 Hz24,5-12,5 A9,7 KVA0,9870 V4-400 A----400 A350A

TIG µP 273H

380/415 V350/60 Hz8,2 A5,2 KVA0,870 V4-230A-230 A--190 A175 A

403H380/415 V350/60 Hz14,5 A9,6 KVA0,7565 V4-350 A-----350 A300 A280 A

403H380/415 V350/60 Hz17,5 A8,6 KVA0,7568 V4-350 A---350 A--300 A250 A

THOR 123S

230-400-460-500-575 V350/60 Hz* A* KVA0,98300 V20-100 A--100 A--75 A65 A

MAX 505 ATX IP44 (54)

400/500 V350/60 Hz17 A11,2 KVA0,8570 V4-400 A----400 A370 A330 A

Sky-Mig 453K

380/415 V350/60 Hz23,8 A16,5 KVA0,9518,8-46,2 V30-500 A3x104500 A--450 A350 A

THOR 123

380/415 V350/60 Hz* A* KVA0,8300 V20-100 A--100 A--75 A65 A

THOR 93 IP54 ATX

400/500 V350/60 Hz* A* KVA0,8300 V20-85 A85 A--50 A

Sky-Mig 553S

380/415 V350/60 Hz15,3 A10,6 KVA0,9517,3-47 V30-400 A3x104400 A-350 A250 A200 A

MAX 403S

230-400-460-500 V350/60 Hz24,5-12,5 A9,7 KVA0,9870 V4-400 A--400 A-350 A300 A

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Stel S.r.l. Via del Progresso, 5936020 Castegnero (VI) - ItalyTel. +39 0444 639525Fax +39 0444 [email protected]

cod.

696

0400

000