W h e r e S m a r t S o l u t i o n s T a k e F l i g h t ™

S e m c o ® P a c k a g i n g & A p p l i c a t i o n S y s t e m s

I S O - 9 0 0 1 C e r t i f i e d

Description Part NumberCP 2.5 oz. (65cc) LD 220323

CP 2.5 oz. (65cc) HD 220324

CP 6 oz. (170cc) LD 220325

CP 6 oz. (170cc) HD 220326

CP 8 oz. (230cc) LD 220327

CP 8 oz. (230cc) HD 220328

CP 12 oz. (340cc) LD 220329

CP 12 oz. (340cc) HD 220330

CWP 1 oz. (30cc) LD 232375

CWP 2.5 oz. (65cc) LD 220331

CWP 2.5 oz. (65cc) HD 220332

CWP 6 oz. (170cc) LD 220333

CWP 6 oz. (170cc) HD 220334

CWP 8 oz. (230cc) LD 220335

CWP 8 oz. (230cc) HD 220336

CWP 12 oz. (340cc) LD 220337

CWP 12 oz. (340cc) HD 220338

CWP 20 oz. (610cc) HD 230231

CWP 32 oz. (950cc) SHD white 233710

CWP 1/10 gallon (310cc) HD 230268

Cartridges with Plungers Inserted

Description Part Number1 oz. (30cc) LD 2203071 oz. (30cc) HD 2332222.5 oz. (65cc) LD 2203152.5 oz. (65cc) HD 2203166 oz. (170cc) LD 2203176 oz. (170cc) HD 2203188 oz. (230cc) LD 2203198 oz. (230cc) HD 22032012 oz. (340cc) LD 22032112 oz. (340cc) HD 22032220 oz. (610cc) HD 22973432 oz. (950cc) LD 23292132 oz. (950cc) HD 23291732 oz. (950cc) SHD white 2336561/10 gallon (310cc) LD 2302851/10 gallon (310cc) HD 229689

Cartridges Only

C a r t r i d g e s

Disposable plastic cartridges are available in 1, 2.5, 6, 8, 12, 20, 32 oz. (approximate metric value 30, 65, 170, 230340, 610, 950cc) and 1/10th gallon capacities. Available in low or high-density natural polyethylene, all sizes are fitwith 1/4" NPT (6mm) female thread dispensing orifice. Special colours are available, however minimum order, leadtime, and pricing considerations apply.

The cartridges are capable of handling a wide variety of chemical fluids for storage and application and can be easily adapted to both pneumatic and manual dispensing systems. Semco® cartridges are commonly used in singlecomponent or pre-mixed and frozen applications with polysulfides, solder pastes, adhesives, epoxies, urethanes,greases, acrylics, etc.

CP and CWP cartridges are the standard Semco® cartridge with either a P or WP plunger inserted. This insertedplunger allows for filling from the dispensing end, reducing the potential for air entrapment and improving production rates.

S e a l s a n d F l a n g e C a p s

Seals and Flange Caps are used to ensure retention of the plunger during shipping and storage. The standard colour is red. Special colours are available, however minimum order, lead time, and pricing considerations apply.

The Flange cap or F-cap is designed to fit over the large open end of the cartridge. There are three seal styles for thedispensing end. The TC-seal is a threaded part that matches perfectly with the neck. The TS-seal contacts on threesurfaces round and inside the neck of the cartridge. The S-seal fits over the outside of the neck only.

Description Part Number1 oz. WP-Plunger LD (30cc) 232364P-Plunger LD (black) 220252WP-Plunger LD 220259WP-Plunger HD 220260PRS-Plunger LD 23441420/32 oz. WP-Plunger LD (610/950) 22922120/32 oz. WP-Plunger HD 2323741/10 gallon WP-Plunger LD (310 cc) 229756

P Plunger Wiper Plunger PRS Plunger

Description Part Number1 oz. F-Cap (red) (30cc) 232452F-Cap (red) 2202381/10 gallon F-Cap (red) (310 cc) 23050220 & 32 oz. F-Cap (red) (610/950) 230586S Seal (red) 220257TS Seal (red) 220245Threaded Cap (red) 234411

Plungers Only

Seals and Caps

P l u n g e r s

Precision molded plungers are available in three styles. Each style has its own functional characteristics.All are designed to fit the cartridge contour, assuring complete dispensing and the elimination of waste.

The WP or Wiper Plunger has the highest amount of interference. This provides the most complete wiping actionon the cartridge inside diameter. The P-plunger has medium interference. It provides clean wiping action, insertseasily, and allows evacuation of entrapped air. The PRS or Pressure Relief Plunger has the least interference. It has been specifically designed to be easily inserted and reduce air entrapment during filling and dispensing. Thisdramatically reduces problems with dripping or stringing during dispensing.

Barrier Style

Injection Style

Base Accelerator

Base Accelerator

T h e S e m k i t ® P a c k a g e

T h e S e m k i t ® P a c k a g e

The Semkit® package is a complete, multi-component plastic cartridge assembly which stores, mixes, and appliesmultiple component adhesives, sealants, encapsulants, and other materials. It has been market tested for over 30 yearsand still represents the best blend of performance and safety available in the market today. Semkit® packages are idealfor epoxies, polysulfides, polyurethanes, and silicones used in the aerospace, electronics, automotive, construction,marine, and telecommunications industries. The kit assures material performance, optimum quality, and increasedproductivity on the production line and in the field.

The Semkit® package assures accurate proportioning of the materials since the pre-measured components are storedin separate compartments within the cartridge. It eliminates the labour-intensive tasks of measuring and handlingmaterials while minimizing skin contact and material fumes. All the material contained inside the two-componentSemkit® package is mixed within the cartridge and can be extruded with virtually nothing remaining. Thisconfiguration provides added value by eliminating material exposure and contamination, dramatically reducing waste,and ensuring the correct ratio of each material is used in every application.

There are two styles of Semkit® packages: injection and barrier. Injection kits are typically used with mix ratios of10:1 or higher. In this kit, the base material is contained in the cartridge, while the catalyst is stored inside theinjection rod. Barrier style kits are typically used with mix ratios of 1:1 to 10:1. Both materials are contained in thecartridge and are separated by a foil barrier.

Operators can mix the kit manually, semi-automatically, orautomatically. It can then be fitted with a special nozzle andplaced in a Semco® pneumatic or manual dispensing gun. Afterapplication, the nozzle and kit are disposable, reducing labour andproduction costs. The Semkit® package mixes a wide range ofmaterials with varying viscosities. No special storage is required.

Description Part Number1 oz. cartridge with 6" rod 6782.5 oz. cartridge with 6" rod 6556 oz. cartridge with 6" rod 6541 oz. cartridge with 8" rod 6782.5 oz. cartridge with 8" rod 6556 oz. cartridge with 8" rod 6548 oz. cartridge with 8" rod 6691/10 gallon cartridge with 8" rod 69020 oz. cartridge with 8" rod 689

Complete Kits, Injection Style

Description (approx. metric) Part Number1 oz. (30cc) cartridge taped 6761 oz. (30cc) cartridge untaped 6762.5 oz. (59cc) cartridge taped 6532.5 oz. (59cc) cartridge untaped 6536 oz. (156cc) cartridge taped 6516 oz. (156cc) cartridge untaped 6518 oz. (214cc) cartridge taped 6688 oz. (214cc) cartridge untaped 6681/10 gallon (310cc) cartridge taped 6911/10 gallon (310cc) cartridge untaped 69120 oz. (590cc) cartridge taped 68820 oz. (590cc) cartridge untaped 688

Barrier Style

T h e S e m p e n ® A p p l i c a t o r

The Sempen® applicator is designed for the convenient storage, mixing, and application of pre-measured, multi-component coating materials and assembly fluids in touch up quantities. The pen assembly is supplied with twoprecisely metered materials that are barrier separated during storage. This system is ideal for low viscosity primersand topcoats used in the aerospace, electronics, automotive, and marine industries. The pen assures materialperformance, optimum quality, and increased productivity on the production line and in the field.

The Sempen® applicator provides superior coverage and material performance. Its fail-safe metering system holds amaximum of 10 ml and allows exact amounts of the material to be accurately mixed and applied to a film thicknessup to 2 mils. Prior to use, the barrier disc is displaced to allow thorough mixing of the materials. After the materialshave been mixed, the user can apply variable amounts of coating material to the work surface.

The Sempen® applicator works efficiently. It allows the user to apply the smallest amounts of material without theneed for large containers or equipment, eliminating the risk of material contamination. It offers tremendous cost savings and no special training is required. Everything the user needs to accurately mix and apply two materials iscontained in one package that conveniently fits in the user’s hand.

S e m c o ® S e a l a n t S m o o t h i n g T o o l s

These special reinforced plastic spatulas and spreaders are for tooling and smoothing sealants and adhesives.

Description Part NumberSpatula 231349Spatula 226241Spatula 226242Spatula 226243Scraper 234350Sealant spreader 229394Comb spreader 229395Spatula kit(226241, 226242, 226243) 226244

3.00 (75)

3.00(75)

2.80(70)

5.80 (147)

0.74(19)

0.38(10)

7.25 (184)

0.48(12)

0.13(3)

0.28(7)

0.19(5)

7.25 (184)

0.38(10)

0.56(14)

9.45 (240)

0.27(7)231349

226241

226242

226243

234350

229394 229395

4.00 (100)

7.25 (184)

All Dimensions are in inches,Bracketed dimensions are in millimetres.

Semco® Sealant Smoothing Tools

S e m c o ® S t a n d a r d N o z z l e s

These disposable nozzles are precision molded and have a 1/4"(6mm) NPT male thread to fit Semco® 1, 2.5, 6, 8, 12, 20, 32oz., and 1/10th gallon disposable cartridges. A wide range oflengths and orifice sizes are available to better meet yourapplication needs. Nozzles can be bent to varying degrees,however minimum order, lead time, and pricing considerationsapply.

NozzlesDescription Part Number252 Nozzle 220538254 Nozzle 220540255 Nozzle 233495410 Nozzle 220542415 Nozzle 227613420 Nozzle 220544430 Nozzle 220548440 Nozzle 220550620 Nozzle 220553640 Nozzle 220555650 Nozzle 224494820 Nozzle 220557840 Nozzle 2205591002 Nozzle 2205611004 Nozzle 2205631010 Nozzle 220565

1/8(3)

5/16(8)

1/16(1.5)

1/8(3)

1/16(1)

3/8(9)

1/8(3)

1/16(1.5)

3/32(2.5)

1/8(3)

1/16(1.5)

1/32(1)

1/8(3)

1/16(1.5)

No Orifice

No Orifice

252

254

255

410

415

420

430

440

620

640

650

820

840

1002

1004

1010

0 1 2 3 4 5 6 7 8 9 10 Inches

When ordering bent nozzles, first give the standard number, then the angle of bend (D),then the length of bend from the tip (C). For example: # 640, 30°, 2"

D

C

Bent Nozzles

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Centimetres

All Dimensions are in inches,Bracketed dimensions are in millimetres.

S e m c o ® F i l l e t N o z z l e s

Semco® Fillet nozzles consistently apply sealant fillets over lapjoints. These nozzles eliminate the need for tooling the sealantwith spatulas, thereby increasing productivity.

The model 425, 426, 427, and 428 nozzles have a built-in step toguide the nozzle along the lap joint. This produces a smooth,uniform fillet. The model 429 nozzle has no step, offeringversatility when used at odd angles and in confined spaces.

These disposable nozzles are precision molded and have a 1/4"(6mm) NPT male thread to fit Semco® 1, 2.5, 6, 8, 12, 20, 32 oz.and 1/10 gallon disposable cartridges. When these nozzles are usedin conjunction with a Semco® 250-A sealant gun, a smooth,uniform fillet can be applied each time.

S e m c o ® R i b b o n N o z z l e s

These disposable nozzles are precision moldedand have a 1/4" (6mm) NPT male thread tofit Semco® 1, 2.5, 6, 8, 12, 20, 32 oz., and1/10th gallon disposable cartridges. A widevariety of specialty ribbon nozzles are availablein various thicknesses and widths and aredesigned to better meet your applicationneeds.

Fillet NozzlesDescription Part Number425 Nozzle 232499426 Nozzle 232500427 Nozzle 232501428 Nozzle 232502429 Nozzle 232590

Ribbon NozzlesDescription Part Number8613 Nozzle 2205728615 Nozzle 2205748630 Nozzle 2205818643 Nozzle 2205868645 Nozzle 2205878646 Nozzle 2205888648 Nozzle 220589

1/16

1/8

1/8

1/8 1/2 (12)

1/16

1/8

1/16

1/8

3/83/16

3/16

1/8

(3)

(3)

3/8

3/8

1/8

(3)

(3)

(3)

(3)

3/16(1.5)

(1.5)(1.5)

(5)

(5)

(5)

3/8

(9)

(9)

(9)

(9)

3/16

(3)

(5)

425

426

427

428

429

0 2 3 4 Inches

Centimetres

1

0 2 4 6 8 10

3/41/8

3/41/8

11/8

3/41/8

1 3/4

1/8

1/21/16

3/8

(20)

(20)

(25)

(20)

(45)

(12)

(9)3/64

(3)

(3)

(3)

(3)

(3)

(1.5)

(1)

0 1 2 3 4 5 Inches

Centimetres

8613

8615

8630

8643

8645

8646

8648

0 2 4 6 8 10 12

All dimensions are in inches.Bracketed dimensions are in millimetres.

All dimensions are in inches.Bracketed dimensions are in millimetres.

S e m c o ® R o l l e r N o z z l e s

Semco® roller nozzles are designed to apply adhesives and sealants evenly over a wide area of substrate. They are idealfor the application of faying surface sealants. The 1/4" (6mm) NPT male threaded end can be used with any of theSemco® disposable cartridges and Semkit® packages (i.e. 1, 2.5, 6, 8, 12, 20, 32 oz. and 1/10 gallon sizes). Rollernozzles are available in one and two inch (25 and 50mm) widths. The roller base is precision molded of chemicallyresistant material and can be solvent cleaned for re-use. Replacement rollers can be purchased separately.

S e m c o ® A d a p t e r s

These disposable adapters are precision molded and have a 1/4" (6mm) NPT male thread to fit Semco® 1, 2.5, 6, 8,12, 20, 32 oz., and 1/10th gallon disposable cartridges. The syringe filler adapter is designed to allow easy filling of Luer Lock or Luer Slip syringes. The Sem-Luer Adapter converts the 1/4" (6mm) NPT female thread of thestandard Semco® cartridge to a male Luer Lock connection, allowing the easy attachment of any Luer Lock needle.

Roller NozzlesDescription (approx. metric) Part Number1" (25mm) Roller nozzle assembly 2326932" (50mm) Roller nozzle assembly 2326921" (25mm) Replacement roller 2327012" (50mm) Replacement roller 232702

Description Part NumberSyringe filler adapter SP931-MMSem-Luer adapter 231871

Adapters

S e m c o ® 2 5 0 - A G U N

The Semco® model 250-A sealant gun is the standard of the aerospace and electronics industries. It is designed forthe quiet, pneumatic application of sealants, adhesives, potting compounds, and other materials packaged in Semco®

disposable cartridges or Semkit® packages for multi-component materials.

The Semco® model 250-A gun is available with retainers to fit standard 1, 2.5, 6, 8, and 12 ounce disposablecartridges. Air hoses to operate the gun must be ordered separately (see page 15 for more information).

The gun is constructed of durable metal and engineered plastic parts designed to withstand the rigors of theproduction work place. The nickel plated retainers are affixed to the valve assembly via a quick connect, securebayonet lock fixture, permitting easy replacement of cartridges. For use in confined locations, the handle can beeasily removed to allow more clearance and better manipulation.

F e a t u r e s

• Reduces appl ied mater ia l cost .

• Provides accurate mater ia l control .

• L ightweight.

• Handle can be removed to fac i l i tate

appl icat ion in confined areas .

• 0-100 ps i (0-6.9 bar) operat ing range.

• Avai lable in 1, 2 .5 , 6 , 8 , and 12 oz. s izes .

• Bayonet lock on retainer permits quick

cartr idge change.

• Durable, shock res istant parts .

• Touch control on tr igger regulates f low.

• Posit ive control for smooth, even dispensing.

• Ergonomic des ign.

• Quiet operat ion.

Description Part Number1 oz. (30 cc) 2500152.5 oz. (65 cc) 2502556 oz. (170 cc) 2500658 oz. (230 cc) 25008512 oz. (340 cc) 250125Gun without retainer 250000

Model 250-A Gun (with handle)

Description Part Number1 oz. (30 cc) 2316112.5 oz. (65 cc) 2202566 oz. (170 cc) 2209288 oz. (230 cc) 22092612 oz. (340 cc) 220923

250 Retainers

D i s p e n s i n g G u n s

2 5 0 R e t a i n e r s

All Semco® retainers are 100 psi (6.9 bar) pressure rated and aredesigned for use with Semco® guns, cartridges, and dispensingsystems. Please contact our technical service department formore information.

F e a t u r e s

• Reduces appl ied mater ia l cost .

• Provides accurate mater ia l control .

• L ightweight.

• 0-100 ps i (0-6.9 bar) operat ing range.

• Avai lable in 20, 32 oz. and 1/10th gal lon s izes .

• Durable, shock res istant parts .

• Touch control on tr igger regulates f low.

• Posit ive control for smooth, even dispensing.

• Quiet operat ion.

Description Part Number1/10 gallon (310ml) 23155120 oz. (610ml) 23121832 oz. (950ml) 233688

S e m c o ® M o d e l 5 5 0 S e a l a n t G u n

The Semco® Model 550 sealant gun is designed for the pneumatic application of sealant, caulking, adhesive, and othercompounds packaged in Semco® 1/10th gallon, 20, and 32 oz. cartridges. Parts are available to convert the gun fromone size to another. Air hoses to operate the gun must be ordered separately (see page 15 for more information).

These lightweight guns are constructed of cast aluminum and other durable materials. The 1/10 gallon cartridgeretainer is secured to the gun via a springloaded quick-disconnect using the bayonet locking feature on the retainer.The 20 and 32 oz. retainers can be quickly and easily attached to the gun using a threaded bezel.

Model 550 Gun

Description Part Number20 oz. assembly 229752includes bezel and retainer32 oz. assembly 233695includes bezel and retainer1/10 gallon 231903

550 Retainers

S e m c o ® M o d e l 8 5 0 M a n u a l D i s p e n s i n g G u n

The Semco® model 850 gun is a hand-operated, high quality dispensing gun designed to accept Semco® disposablecartridges or Semkit® packages.

It is excellent for the “in-field” application of sealants, adhesives, and other materials. The ratchet handle is made ofmetal for tough, durable, long-term use. A threaded retainer provides a tight fit into the ratchet handle, permittinguninterrupted operation. It also allows for the quick and easy replacement of cartridges. Custom size retainersaccommodate Semco® 1, 2.5, 6, 8, 12, 20, 32 oz., and 1/10 gallon disposable cartridges. The retainers are available inmetal or plastic.

Model 850 Manual GunDescription Part Number1 oz. Plastic (30 cc) 2315562.5 oz. Plastic (65 cc) 2218252.5 oz. Metal 2218246 oz. Plastic (170 cc) 2218286 oz. Metal 2218308 oz. Metal (230 cc) 22183212 oz. Metal (340 cc) 2218361/10 gallon Plastic (310 cc) 23027320 oz. Metal (610 cc) 23027432 oz. Metal (950 cc) 234054

F e a t u r e s

• Portable.

• Requires no air or power supply.

• Avai lable in 1, 2 .5 , 6 , 8 , 12, 20, 32 oz.

and 1/10 gal lon s izes .

• L ightweight.

• Rugged, heavy gauge metal construct ion.

• Easy to operate.

• Dispenses a wide range of sealants ,

adhesives , or other mater ia ls .

• Handles thick, v i scous mater ia ls .

R e p a i r K i t s

All repair kits contain the most common components required to repair damage caused by normal wear and tear onour products. Please contact our technical service department for more information.

Repair KitsDescription Part NumberHansen connector assembly 229186Aro connector assembly 229187Schrader connector assembly 229188B-Nut assembly 229189250 A/B gun valve repair kit (shown) 240020

S e m c o ® M o d e l 1 2 0 M i n i D i s p e n s i n g G u n

The Semco® model 120 mini dispensing gun is designed for the precise application of all types of viscous materialsincluding liquids, pastes, etc. It can be used for any assembly, bonding, potting, or sealing application in the electronics,aerospace, and other industrial markets.

The Semco® model 120 mini dispensing gun’s small size and light weight allow for continuous hand service at anyordinary work station or in confined areas at odd angles.

Model 120 Mini GunDescription Part NumberMini 120 with hose assembly 232280

D i s p e n s i n g G u n s - R e p a i r K i t sD i s p e n s i n g G u n s - R e p a i r K i t s

0.21

0.32

Aro

Hansen

Schrader

Gun Hose Assembly

H o s e A s s e m b l i e s

All hose assemblies come with a B-nut fitting to attach to the Semco® gun or equipment and the specified quickdisconnect attachment. Other lengths and configurations are available. Please contact our technical servicedepartment for more information.

Description Part Number5 ft. Aro hose assembly 28001210 ft. Aro hose assembly 2800135 ft. Hansen hose assembly 28000010 ft. Hansen hose assembly 2800015 ft. Schrader hose assembly 28000610 ft. Schrader hose assembly 2800075 ft. fpt hose assembly 23187610 ft fpt hose assembly 232649

Hose Assemblies

Description Part Number510-HP gun manual, 6 oz. (170 cc) 230891510-HP gun reciprocating, 6 oz. 231068510-HP gun manual, 8 oz. (230 cc) 230892510-HP gun reciprocating, 8 oz. 231069510-HP gun manual, 20 oz. (610 cc) 231872510-HP gun reciprocating, 20 oz. 231070

Gun Assemblies

Description Part NumberHP Injection gun 6 oz. (170 cc) 221162

Model 507-A Gun

S e m c o ® M o d e l 5 0 7 - A G u n

The model 507-A gun is a high pressure injection gun used to inject material into confined areas or voids. It acceptsspecially packaged 6 oz. cartridges. It also multiplies line pressure at a 40:1 ratio.

S e m c o ® M o d e l 5 1 0 h i g h p r e s s u r e i n j e c t i o n g u n

The Semco® model 510 high pressure injection gun is capable of post assembly injection of high viscosity grooveinjection sealing compounds into confined areas and voids, including channel sealing and areas that require materialto be injected through small orifices under pressure.

The gun is available in a manual or reciprocating version. The reciprocating gun provides a continuous bead ofmaterial when actuated. The pressure produced is 110 X line pressure used and the maximum pressure rating is11,000 psi (759 bar).

A u t o m a t i c S e m k i t ® P a c k a g e M i x e r

The Semco® model 388 Semkit® package mixer provides complete automatic mixing of filled Semkit® packages.Use of the mixer reduces worker fatigue and assures the user a more thorough and consistent mix, kit to kit.

F e a t u r e s• Automatic mixing of Semkit® packages.• Assures consistent, thorough and uniform mixing.• Easy to operate.• Timer automatically shuts mixer off at pre-set

mix time.• Eliminates mixing labour and worker fatigue.• Operates on 40 - 90 PSI, 1.2 CFM and 115 VAC.

(Transformer included)• Shipping weight 35 kg.

F e a t u r e s• Semi-Automatic mixing of Semkit® packages.• Easy to operate.• Provides consistent, uniform mixing.• Reduces time and effort for thorough mixing.• Portable.• Bell timer signals completion of mix.• Shipping weight 7 kg.

Description Part Number2.5, 6 oz. (65, 170 cc) 221244 MC

Model 388-E Automatic Semkit® Mixer

P o r t a b l e E l e c t r i c S e m k i t ® P a c k a g e M i x e r

The Semco® model 285-A Semkit® package mixer provides semi-automatic mixing of filled Semkit® packages. Use ofthe mixer reduces worker fatigue and assures a more consistent, uniform mix. The drive spindle rotates the mixingrod while the operator strokes the cartridge vertically. This permits the rotating dasher to thoroughly mix thematerials. The bell timer alerts the operator when the mix cycle is completed.

Description Part Number285-A mixer (110V) 229340285-E mixer (220V) 234535285-P mixer (pneumatic) 233500

Semi-Automatic Electric Mixer

Description Part Number2.5, 6, 8 oz. (65, 170, 230 cc) 221269 eu1/10 gallon (310 cc) 230323 eu20 oz. (610 cc) 231145 eu1 oz. (30 cc) 232410 euFully pneumatic 2.5, 6, 8 oz. 232523 eu220V transformer 231897

Model 388 Automatic Semkit® Mixer

S e m c o ® M o d e l 1 9 5 S h o t M e t e r

This positive displacement shot meter allows for precise dispensing of .1 to 20cc’s of material. Ideally suited forsyringe filling, this system uses the 2.5, 6, 8, 12, 20, and 32 oz. Semco® cartridges as material reservoirs.(Part numbers shown are for the 6 oz. cartridge only. Please contact your local representative for more information).

Description Part Number13cc piston 228953 P0006

20cc piston 228953 P2006

F e a t u r e s

• Posit ive displacement.

• Al l parts exposed to mater ia l are disposable.

• Handles a wide range of v iscos it ies .

• Shot s ize i s from 0 to 13cc , reproducible

+/ - 0 .02cc .

• Foot valve-actuated.

• Panel mounted air pressure regulator and

gauge included for reservoir.

• Dimensions: 80 cm x 20 cm x 38 cm.

• Shipping weight: 7 ,3 kg.

Model 195 Shot Meter

Patented Hybrid Technology reduces air entrapment!

This gives our customers a technology, qual i ty and appl icat ion advantage!

S e m c o ® H y b r i d S y r i n g e B a r r e l s

The patented Semco® hybrid syringe barrels dramatically reduce air-entrapment by eliminating the sharp cornersfound in most traditional syringes. The radius neck reduces voids or pockets of air created during filling. All barrelsare molded of polypropylene and are manufactured silicone free. The Semco® hybrid syringe range is available in natural, black and light blue UV block as standard stock items. Other colours are available but minimum order quantities, lead time, and pricing considerations do apply.

Hybrid Syringe BarrelDescription Part Number5cc Syringe barrel, natural 36051610cc Syringe barrel, natural 36101630cc Syringe barrel, natural 36301655cc Syringe barrel, natural 365516

WP Pi NI Pi t

S e m c o ® H y b r i d P i s t o n s

There are three different pistons to meet your application needs: A micro-interference fitting P-piston, a low frictionpiston (LF), and a non-interference fitting piston (NI).

The higher the interference, the cleaner the wiping action on the inner diameter of the syringe barrel. However, thisincreases the potential for air-entrapment. You may want to sample a variety of pistons to find the right product foryour material and application. Each piston is molded from polyethylene and meets the rigid requirements of hightech industries.

Description Part Number5cc P-Piston, yellow 360505

5cc WP-Piston, red 360504

10cc P-Piston, yellow 361005

10cc LF-Piston, white 361035

10cc NI-Piston, blue 361008

30cc/55cc P-Piston, yellow 363005

30cc/55cc LF-Piston, white 363035

30cc/55cc NI-Piston, blue 363008

Hybrid Syringe Pistons

LF Piston P Piston NI Piston

S e m c o ® F l a n g e C a p s

Flange caps are designed to seal the large open end of the syringe, ensuring the piston is contained and that nocontaminants come in contact with material during storage and shipment. All hybrid flange caps have a specialtamper evident feature. In order to remove the cap, the user must detach the safety seal, which is then used as a pullring to remove the cap, clearly identifying if the product has been opened.

S e m c o ® T i p C a p s

Tip caps are used to seal the syringe dispensing tip during storage and shipment. Three different styles are availableto fit any Luer Lock or Luer Slip connection. Our patented black spike tip cap has a stem or “spike” that is insertedinto the syringe dispensing tip. This helps evacuate air during and after filling. The large flat surface enables the userto store the syringe with the dispensing tip down. This allows any existing air to migrate toward the syringe piston,where it can be easily evacuated. Please contact our technical service department for more information.

Flange CapsDescription Part Number5cc Flange cap 36050310cc Flange cap 36100330cc/55cc Flange cap 363003

Tip CapsDescription Part NumberBlack spike tip cap 310045Grey rubber tip cap 232683Red plastic tip cap 232991

0.31(7.9)

0.60(15.2)

0.90(22.9)

0.3(7.6)

0.27(6.9)

0.50(12.7)

0.40(10.2)

0.67(17.0)

310045 232991

232684232683

All Dimensions are in inches,Bracketed dimensions are in millimetres.

D i s p e n s i n g N e e d l e s / T i p s

The E and ST range of needles are made from rigid stainless steel with a blunt end and plastic hub. They aretypically used for application of medium viscosity materials such as epoxies.

The TT Taper Tip range are produced from moulded polyethylene and are typically used for higher viscositymaterials such as greases or RTV silicones.

The CTLL range are moulded in clear polyethylene and recommended for low viscosity applications such as oils orcyanoacrylate adhesives. All the above come fitted with universal luer lock lug fittings to fit all popular syringedesigns. However, for high pressure applications a limited range of “screw hub” fittings is available - ask for the TNrange.

Specialist needles are also available on request. These include all metal, extended tip and bent needles.

Our full range of needles can also be used with Semco® cartridges (see page 2) by incorporating our Sem-Luer™

adapter (page 10).

Part# Gauge I.D. (inches) I.D. (mm) ColourE14-1/2 14 0.063 1.60 Dk.GreenE15-1/2 15 0.054 1.37 OrangeST18-1/2* 18 0.033 0.84 PinkST19-1/2* 19 0.027 0.69 BrownST20-1/2* 20 0.023 0.58 YellowST21-1/2* 21 0.020 0.51 GreenST22-1/2* 22 0.016 0.41 BlackST23-1/2* 23 0.013 0.33 Lt. BlueST25-1/2 25 0.010 0.25 Dk. BlueST26-1/2 26 0.009 0.23 BeigeST27-5/16 27 0.008 0.20 GreyST30-5/16 30 0.006 0.15 Lavender

Standard length is 1/2” (12mm).* Also available in 1” (25mm) length.

E/ST Series Blunt Luer Lock Tips

Part# Gauge I.D. (inches) I.D. (mm) ColourTT14 14 0.063 1.60 TanTT16 16 0.047 1.19 GreyTT18 18 0.033 0.84 GreenTT20 20 0.023 0.58 PinkTT22 22 0.016 0.41 Blue

All TT tips are 1-1/4” (31mm) long.

TT Series Maximum Flow Tips

Part# Gauge I.D. (inches) I.D. (mm) ColourCT 16LL 16 0.047 1.19 GreyCT 18LL 18 0.033 0.84 GreenCT 20LL 20 0.023 0.58 PinkCT 22LL 22 0.016 0.41 blue

All CT tips are 1-1/2” (37mm) long.

CTLL Series Flexible Polyethylene Tips

Length

The SempakTM Dispensing Gun System for 2-component materials meets the high demands of the adhesives andsealants industry. The range of applications for the SempakTM System is infinite – current applications includeAerospace, Electronics, Automotive, Marine, Construction & Medical as well as many others.

The SempakTM System is available in 50ml, 200ml and 400ml sizes, in both manual & pneumatic versions.

All 3 SempakTM Systems - SempakTM 50, SempakTM 200 and SempakTM 400, are available in 1:1, 2:1, 4:1 and 10:1mix ratios and take a variety of mixer nozzles.

Both components are stored in the two chambers of the dual cartridge system and are then dispensed simultaneouslythrough the static mixer, where thorough mixing takes place. The SemmixerTM nozzles are available in different sizeswith different volumes and a variety of mixing elements.

One of the main benefits of the SempakTM System is that not all of the contents of the cartridge have to be mixed ata time. The cartridge can be easily closed and stored for further use, without the material curing.

F e a t u r e s

• Reduces waste

• Improves Health & Safety

• Various s izes and mix rat ios a l lows

f lexibi l ty

• Improves qual i ty over hand mixing

• Cost effect ive

• Air t ight cap

SempakTM CartridgesSempakTM 50 SempakTM 200 SempakTM400

1:1 451000 422026 4000112:1 452013 422001 4000214:1 454000 422041 40004110:1 454010 422033 400101

The cartridges are delivered complete with all accessoriesincluding pistons & tip caps

S e m p a k T M S y s t e m

S e m p a k T M D i s p e n s i n g G u n s

The lightweight portability and durable construction of the Sempak™ System make them well suited for manyassembly operations in various markets such as Aerospace, Electronics, Construction and Automotive. TheSempak™ System is available in three sizes with four mix ratios within each size (1:1, 2:1, 4:1 and 10:1). EachSempak™ Cartridge has a standard fitting, allowing various sizes of static mixer nozzles to be attached.

S e m m i x e r T M N o z z l e s

The Semmixers are available in various sizes. They are mainly used for mixing 2-component adhesives and sealants.

Manual Dispensing GunsDescription Part Number50ml Manual dispensing gun 450002200ml Manual dispensing gun 421002

Pneumatic Dispensing GunsDescription Part NumberSP50 Pneumatic gun 452030SP200 Pneumatic gun 234183SP400 Pneumatic gun 234185

SemmixerTM Nozzles1:1/2:1 4:1/10:1

50 200/400 50 200/400MA 3.0-07-S MC 05-18 MX 3.0-17-S MCX 08-18MA 3.0-13-S MC 05-24 MX 4.0-17-S MCX 08-24MA 3.0-17-S MC 05-32 MX 5.4-17-S MCX 10-12MA 4.0-13-S MC 06-18 MCX 10-18MA 4.0-17-S MC 06-24 MCX 10-24MA 5.4-07-S MC 06-32 MCX 13-12MA 5.4-13-S MC 08-18MA 5.4-17-S MC 08-24MA 5.4-21-S MC 08-32MA 6.3-12-S MC 10-18MA 6.3-17-S MC 10-24MA 6.3-21-L MC 10-32MA 6.3-21-S MC 13-18MA 6.8-12-I MC 13-24

MC 13-32

Luer Lock Adapter

LA05-00LA06-08LA10-00

L u e r L o c k A d a p t e r

The Luer Lock Adapter enables a wide range of dispensing tipsto be attached to the Semmixer™ nozzle for very fineapplications. (see page 21).

D i s p e n s i n g S y s t e m s

The SD340 dispenses all fluids from water thin liquid adhesivesto thick solder paste. The adjustable vacuum control eliminatesdripping and run on. Control of flow rate or bead size isachieved by a combination of timer, pressure and tip selection(see page 23). The unit can operate as shown with a hand heldsyringe but comes complete with accessories and foot switch tooperate hands-free. It can accommodate 5, 10, 30, and 55ccsyringes (see pages 20-21) as well as the full range of Semco®

cartridges (see pages 4-5).

The SD970 (not shown) has been specifically designed foraccurate dispensing of low to medium viscosity fluids such ascyanoacrylates, oils, inks and coatings. The control of flow rate isthe same as the SD340 with the added benefit of a pinch valve.

The SD320 is a low cost syringe dispensing alternative whereless critical deposits/control are needed. With careful choice ofaccessories, it also doubles as a hands free cartridge dispenser orsyringe filling unit.

Pneumatic Adapter HeadsDescription Part Number5cc Adapter head assembly 36050010cc Adapter head assembly 36100030cc/55cc Adapter head assembly 363000

Semco® SD SeriesDescription Part NumberTimed syringe dispenser withvacuum (preferred syringe size-5, -10, -30, -55) SD 340Tank dispenser with pinchvalve and timer SD 970

Foot-valve syringe dispenser SD 320

P n e u m a t i c A d a p t e rA s s e m b l i e s

Adapter assemblies are designed to attach syringes quickly andeasily to pneumatic dispensing equipment. These assembliesallow the attachment of the Semco® Hybrid Syringe Series todispensing units. (These assemblies will not fit other Semco®

syringes. A range of universal adapters is also available to ensureoptimum use of your Semco® dispenser.)

G L S y r i n g e

This new product is specifically designed to fit GL dispensing systems. By incorporating our patented hybridtechnology, we have dramatically reduced the potential for air entrapment, while maintaining the necessary exteriordimensions and shape to fit the GL dispensing machine. Other important features include a level sensing piston,a tamper evident flange cap, and a large flat-based tip cap that allows vertical storage.

P r o F l o w ™ C a s s e t t e

Manufactured under license from DEK/Novatech, PPG Industries, Semco® Packaging & Application Systems has designedand produced the all new ProFlow™ Cassette. This product is specifically designed to be used with DEK DirEKtImaging™ process, for screen print solder paste applications. Made from a flexi-rigid 30 percent talc-fill polypropylene, thenew construction incorporates an integral transition-fit piston assembly to distribute the transfer pressure from theProFlow™ head evenly across the paste mass. The new design offers a substantial reduction in waste, is easily and quicklyfilled with paste, and is offered in two configurations. It includes five basic components: cassette base, aluminium foil barrier,plunger, plunger seal, and snap-fit lid.

Description Part NumberBarrel 234519Level sensing piston 234471Flange cap 234473Tip cap 234468Assembly (includes all four items) 234518

GL Syringe

ProFlow CassetteDescription Part NumberAssembly 1 234607Includes: base w/foil attached, piston w/gasket assembled, capAssembly 2 234608Includes: base, foil, piston w/gasket assembled, cap