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1.5

WIN

A TI

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www.yudo.comAny question? Access to http://qna.yudo.com

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WINA TIMO

TIMO

Packaging

General

Glass fiber(additive)

Enpla

Super

Resin

ItemHA Automobile Mobile Precision

MICRO

SUPLA

ENPLA

TIMOCOLOR

Packaging

General

Glass fiber(additive)

Enpla

Super

Resin

ItemHA Automobile Mobile Precision

YUENMASS

BALA

WINA concept

Existing YUDO product focused on commodity resin application. With increase in types of resin, requirement for special and optimizes hot runner system is necessary.

With WINA series, YUDO incorporated the best-in-class nozzle series to cater for specific resin application. There are seven series of nozzle ranging from general purpose to highly specialized super engineering plastic application.

COLOR

ENPLA

SUPLA

TIMO

CLEAR

MICRO

BIGMO

Premium hot runner solution - WINA series

The best solution for color changing mold

Hot runner for engineering plastic

Ultimate solution for super engineering plastic

Transparent application

Precise & long nozzle for reverse mold

Micro pitch valve gate for multi cavity mold

Multi-purpose system for medium & large mold

What is WINA TIMO? WINA TIMO system is optimum long nozzle type of hot runner system designed for core injection and direct gate.

Application

Features of WINA TIMOWINA TIMO system has various standard nozzles from 215 to 500 mm, thus covering nearly every core injection mold.

Customers can apply the limitless core cooling structure to the direct gating thanks to the step-down shape and ultra slim fore-end of nozzle. Telescopic shape of WINA TIMO is applicable from small to large molds.

Standard nozzle heaters consist of 2 or 3 different sizes so as to keep stable temperature all over the hot runner system.Stable temperature control of hot runner system minimizes the transmutation of material. This is suitable for exterior quality product.

WINA TIMO is the best solution for the high glossy products and transparent materials such as PC, PMMA, etc.TIMO stably performs well at steam mold which has big temperature variation.

WINA TIMO system consists of standard length of nozzles which are manufactured by considering thermal expansion. Strict quality control is conducted.

Application : Core injection molding, TV front cover, Home appliance etc.Resin : PC, HIPS, ABS, PMMA, PC+ABS etc.

INDEXNozzle data

TIMO application note / 01 / Terminology of TIMO system / 02 / Specification of TIMO system / 03 /Model number of TIMO nozzle / 04 /

Cylinder data

Pneumatic cylinder specification of TIMO / 05 / Pin specification of TIMO / 06 / Section of mold machining in TIMO / 07 / Gate area machining of TIMO / 08 / Cylinder area machining of TIMO / 09 / Flange area machining of TIMO / 10 /

WINA TIMO nozzle

WINA TIMO

1

Size of nozzles

Minimum gate type by nozzle pitch

Material compatibility

Unit : gram

Unit : mm

Unit : mm

: Possible: Good : Contact YUDO : Not recommended

Injection volume varies to the resin used, thickness of the product, injection speed and gate diameter.The following figures are the reference for helping to understand the various type of gate system.Please contact YUDO representative or agency for an actual application.

ManifoldSize

Nozzle

16

4 5010011

200 6 80

32

SizeViscosity Product thickness Materials

High(Low mI)

Low(High mI)

Thin( 2mm )

Thick(2mm )Medium Engineering General

~70 ~120 ~240 ~120 ~240 ~70 ~120

Gate type

Gatingmethod Amorphous materials Additives

Flameretardants

Glassfiber filled

Stabilizerfilled

ColorchangeABS PC PMMA

(Acryl) PPO PS PUR SAN PA PBT PE PET POM(Acetal) PP PPS LCP PEEK

Crystalline materials

Injection volume by nozzle size

Nozzle size Flange bushsize( F)

Flange bush size

Nozzletype

Type Square(A/B) Center to gate(a) Gate to gate(b)

Minimum cylinder pitch Minimum nozzle pitch

Minimum cylinder pitch Minimum nozzle pitch

TIMO 32 66 CPS 70 100 / 79 65 79Valve

TIMO application note

a

b

A

B

Bridge Manifold

Manifold

19 Union

19 Union

12 Union

12 Union 9

121 step Nozzle

2 step Nozzle

Channel dia.(mm)

Valve pin dia.(mm)

Area(mm2)

Area(mm2)Step Channel dia.

(mm)Step

F

Part by name

Terminology of TIMO system

WINA TIMO

2

MODU system unit Locating ring Clamping plate Spacer plate Holding plate Cavity plate Center pin Socket head cap bolt

Connecting unit Connector (Signal) Solenoid valve Air nipple Sol manifold Silencer Connector (Power + T/C)

Nozzle unit Nozzle body Seal ring Pin guide bush Nozzle lock pin Insulation flange Tube heater Thermocouple Snap ring

Cylinder unit Cylinder cover Flat head cap screw Cylinder housing Piston Glyd ring O-ring Piston in Valve pin

Manifold unit Nozzle locator Thermocouple (Pin) Tube heater Socket head cap bolt C.P.S ring Cooling pipe Manifold block Sheath heater Thermocouple (Surface) Dowel pin Dowel pad

19 Union

1 S

tep

Noz

zle

2 S

tep

Noz

zle

1 S

tep

Noz

zle

2 S

tep

Noz

zle

12 Union

Specification of TIMO system

Unit : mm

Structure and specification

CT [m

in]

HT

[min

]ST

G

D

H

MT

215~80 45TIMO 32 up to240 gram 80 66 11 11 10 12 6

UnionU

18 25 2

2.5

3

19 WINA TIMO32-19-

22 3012 WINA TIMO32-12-

ModelnumberDivision Injection

volumeMT

[min]C LCT[min]

80 40

ST[min]

HT[min] D H F M2

16

M1 M3 N1 N2

9

N3 P1

4

P2 G

WINA system has 1 standardized sizes and each size has various gate diameters.

Nozzle size is labelled after the type name (ex. WINA-TIMO-32-12) and determines the injection volume of the nozzle

How to read nozzle model

Nozzle size (32) Union size (12,19)

Nozzle series *1)

Nozzle length [L]

*1) COLOR,ENPLA,SUPLA,TIMO,CLEAR,MICRO,BIGMO

WINA - - - -

WINA - - - -

L

P1

N2

F

N1

M2

M1

M3

15

C

WINA TIMO

3

NZTPCA163150

Note1. If the distance between N/L and Nozzle is more than 500mm, Bridge Manifold block is applied.

2. The minimum thickness of clamping plate is 90mm for Bridge Manifold block.

Manifold

Bridge Manifold

1 st

ep N

ozzl

e2

Ste

p N

ozzl

e

P2

N3

Model number of TIMO nozzle

Unit : mm

T

L

C

TIMO 32

FT

U

D1

D2 32

1822

1219

Union 12Union19

215 ~ 500

3.5

3.55 2.55

15

20

FL

Heater 1 T / C 1 Heater 2 T / C 2 Heater 3 T / C 3Union L L1Model

Nozzle length by heater, T/C code, Step heater application

NZ - TP - CA - 16 - 145 - 0How to read T/C code

Thermocouple lengthThermocouple wire dia (10: 1.0, 16: 1.6)

Pin type thermocoupleSensing position (nozzle)

Thermocouple type (IC or CA)

Lead wire length (0:1.5m / 3:3m)

U

LL1

T

C

FLFT

2

1

WINA TIMO

4

How to read heater code

Lead line (pipe) length

Heater size

Heater length (HL)

Lead wire type (E - End, M - Middle, F - First)

Heater

Nozzle series (COLOR,ENPLA,SUPLA,TIMO,CLEAR,MICRO,BIGMO)

Heater inside diameter

HT - T - E - 22 - 3 - 20 - 430

CL = Lead line (pipe) length

Dimension "L" is the nominal dimension of the length of nozzle, and dimension "L1" is the cold dimension of the length of nozzle.

12

HTTE22320430HTTE22321100HTTE22321300HTTE22321400HTTE22321500HTTE22321600HTTE22321900HTTE22322000HTTE22321500HTTE22321500HTTE22321500HTTE22321500HTTE22321500HTTE22321500HTTE22321500HTTE22321500

NZTPIC[CA]161350NZTPIC[CA]161350NZTPIC[CA]161350NZTPIC[CA]161350NZTPIC[CA]161350NZTPIC[CA]161350NZTPIC[CA]161350NZTPIC[CA]161350NZTPIC[CA]161350NZTPIC[CA]161350NZTPIC[CA]161350NZTPIC[CA]161350NZTPIC[CA]161350NZTPIC[CA]161350NZTPIC[CA]161350NZTPIC[CA]161350

NZTPIC[CA]163750NZTPIC[CA]163390NZTPIC[CA]163390NZTPIC[CA]164150NZTPIC[CA]164150

- - - - - - - -

NZTPIC[CA]104150NZTPIC[CA]104550NZTPIC[CA]104550NZTPIC[CA]104550NZTPIC[CA]104750NZTPIC[CA]104750NZTPIC[CA]104950NZTPIC[CA]104950

- - - - - - - -

HTTF22182995 HTTF22183295HTTF22183295HTTF22183295HTTF22183695HTTF22183695HTTF22183695HTTF22183695

HTTF22181095HTTF22181695HTTF22182095HTTF22182095HTTF22182095HTTF22182295HTTF22182595HTTF22182595HTTM22322065HTTM22322085HTTM22322095HTTM22322105HTTM22322115HTTM22322125HTTM22322135HTTM22322145

NZTPIC[CA]102050NZTPIC[CA]102850NZTPIC[CA]102850NZTPIC[CA]103050NZTPIC[CA]103050NZTPIC[CA]103050NZTPIC[CA]103550NZTPIC[CA]103550NZTPIC[CA]163350NZTPIC[CA]163550NZTPIC[CA]163650

WINA TIMO 32 - 12 - 215WINA TIMO 32 - 12 - 290WINA TIMO 32 - 12 - 310WINA TIMO 32 - 12 - 320WINA TIMO 32 - 12 - 330WINA TIMO 32 - 12 - 340WINA TIMO 32 - 12 - 370WINA TIMO 32 - 12 - 380WINA TIMO 32 - 12 - 420WINA TIMO 32 - 12 - 440WINA TIMO 32 - 12 - 450WINA TIMO 32 - 12 - 460WINA TIMO 32 - 12 - 470WINA TIMO 32 - 12 - 480WINA TIMO 32 - 12 - 490WINA TIMO 32 - 12 - 500

210.82285.60305.54315.51325.48355.45365.36375.33415.21435.15445.11455.09465.06475.03482.45494.97

19

NZTPIC[CA]161150NZTPIC[CA]161150NZTPIC[CA]161150NZTPIC[CA]161150NZTPIC[CA]161350NZTPIC[CA]161150NZTPIC[CA]161150NZTPIC[CA]161150NZTPIC[CA]161150NZTPIC[CA]161150NZTPIC[CA]161150NZTPIC[CA]161150NZTPIC[CA]161150

HTTM22318065HTTM22318085HTTM22318105HTTM22318125HTTM22318135HTTM22318145HTTM22318155HTTM22318165

NZTPIC[CA]162950NZTPIC[CA]163150NZTPIC[CA]163350NZTPIC[CA]163550NZTPIC[CA]163750NZTPIC[CA]163750NZTPIC[CA]163950NZTPIC[CA]163950

- - - - -

- - - - -

HTTF22225130HTTF22229130HTTF22229130HTTF22233130HTTF22233130HTTF22233130HTTF22235130HTTF22235130

NZTPIC[CA]104150NZTPIC[CA]104350NZTPIC[CA]104550NZTPIC[CA]104750NZTPIC[CA]104950NZTPIC[CA]104950NZTPIC[CA]105150NZTPIC[CA]105150

HTTF22210095HTTF22216130HTTF22216130HTTF22221130HTTF22221130

NZTPIC[CA]101950NZTPIC[CA]102850NZTPIC[CA]103050NZTPIC[CA]103550NZTPIC[CA]103550

HTTE22320430HTTE22320950HTTE22321150HTTE22321550HTTE22321650HTTE22321150HTTE22321150HTTE22321150HTTE22321150HTTE22321150HTTE22321150HTTE22321150HTTE22321150

WINA TIMO 32 - 19 - 215WINA TIMO 32 - 19 - 310WINA TIMO 32 - 19 - 330WINA TIMO 32 - 19 - 370WINA TIMO 32 - 19 - 380WINA TIMO 32 - 19 - 420WINA TIMO 32 - 19 - 440WINA TIMO 32 - 19 - 460WINA TIMO 32 - 19 - 480WINA TIMO 32 - 19 - 490WINA TIMO 32 - 19 - 500WINA TIMO 32 - 19 - 510WINA TIMO 32 - 19 - 520

215290310320330340370380420440450460470480490500

215310330370380420440460480490500510520

210.82305.54325.48365.36375.78415.21435.15455.09475.03485.00494.97504.94514.91

Unit : mm

L

CL

CL

LHeater 1

2 step heater

3 step heaterHeater 2

Heater 3

TIMO 32

32

18

22

32

1 2

1 32

- Output power must be the same as the voltage for solenoid valve.- Relay must be installed between injection machine and solenoid valve for valve gate hot runner system in case of using AC 220V.

- Solenoid valve for valve gate hot runner system (2-Position single)

CPS - 70 - 06

Valve cylinder type (CPS) Valve pin diameter (06)Cylinder size ( C : 70)

Pneumatic solenoid valve input voltage : DC 24V or AC220(YUDO STD)

Signal

Injection machine

- AC 220V

AC 220V

DC 24V

Solenoid valve magnetic

Solenoid valve

Air compressor

Relay

R1

R1 - A1

R T Input power(220V)

R1 - A2

Down strokeCylinder

Up stroke

R1 R2P

B A

CPS

Output power (AC 220V)

Pneumatic circuit

3 ACRRAV352280

2 ACRGSO440700

1 Cover ACRRAV352310

PistonUpper Side

4 ACRRAV352301Lower Side

5

ACRRAV261200

Bottom

6

ACRRAV352320

Housing

NO. Position CPS70 GP code

Cylinder model Valve pin Nozzle model

CPS7006TIMO 32 6

Pneumatic cylinder specification of TIMOPneumatic cylinder O-ring code name

Pneumatic cylinder by valve pin size

How to read pneumatic cylinder model

Unit : mm

WINA TIMO

5

C

WINA TIMO

6

Unit : mm

L2R0.1

60

Gate

Straight type valve pin(VPS type)

How to calculate the length of valve pin

Pin specification of TIMO

Nozzle Model

2 / 2.5 / 3 4 9 4 3.85

L1 L2Gate

WINA TIMO 32 12

WINA TIMO 32 19

HD2

6

D1

How to calculate the length of valve pin

- Cavity plate thickness + Holding plate thickness + Spacer plate thickness + Clamping plate thickness + Allowance in valve pin length 0.5mm + Pin protrusion 0.5mm - A - Heat expansion

- In case of hydraulic cylinder, no allowance in valve pin length will be added.

H

L1

L

15D1

D2

CPS 70 52

ACylinder standard

AD cylinder

A

The core plate needs to be partially heat treated (HrC 50~52) to prevent from abrasion.

WINA TIMO

7

Flange area

Gate area & Plate

Cylinder area

MODU (Hot half)

TypeMold area Cylinder Flange

Customer

YUDO

Gate

CustomerYUDO

Customer CustomerHRS (M/F + Nozzle)

Section of mold machining in TIMOSection area

1.5

9.64

WINA TIMO

8

Gate area machining of TIMOGate area machining

0.02

+ -

G

10.244

13.619

34

+0.015 0

G4

12

29

30

+0.1+0.05

+0.1+0.05

+0.015 0

0 -0.0

5

C1C0.5

TIMO 32 12

G

H1

TIMO 32 19

2 2.5 3

3.23 2.8 2.87

C1 49

49

80

60A

6060A

R1

R5

R2

R3

R3

R1

R1

A

G

H1

A 60 60 40

2 2.5 3

3.23 2.8 2.87

60 60 40

115

100

150

135

10.6

510

.15

7.15

6.41

3.5

1.5

H1 35

19.5

4

9.41

5.54

3.5

H1

19 Union 12 Union