workshop. kawasan industri autocar, cikampek, … back ground mr. ingmar vesterlund (share holder)...
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PT. PR Rolls Indonesia
Office. Ruko Emerald Boulevard AA2-01, Jl. Jombang Raya,
Bintaro Sektor 9
Tangerang Indonesia 15227 I Ph. +6221 36927788 I Fax.
+6221 70776923
Workshop. Kawasan Industri Autocar, Cikampek,
Karawang, Jawa Barat 41373
Founder Back Ground
Mr. Ingmar Vesterlund (Share Holder) -Founder of PT. PR Rolls Indonesia
Senior President Director -Founder of PIKO TEKNIK OY (Spray Coatings, Repairs, Balancing) then
sold to VOITH in 2002
-The first person provide on site work (Spray Coatings, Repairs, Balancing)
for pulp and paper industries in the Scandinavian countries
-Founder of PR ROLLS OY (New and Refurbish of Spreader Rolls)
- President Director at PT Tekno Coat Nusind (2007- 2011)
Mr. Teddy (Share Holder)
-Founder of PT. PR ROLLS INDONESIA
Managing Director
- Mechanical Head at Voith Paper Roll Karawang (2000 –
2007)
- Technical / Engineering Manager of PT. Tekno Coat
Nusindo/Elastomer Nusindo (2007 – 2011)
Founder Back Ground
Mr. Ferry Janggur (Share Holder) -Founder of PT. PR Rolls Indonesia
Technical Director -Workshop Manager at Voith Paper Roll Karawang (2000 – 2009
- Engineering Head at FAJAR PAPER (2009-2010)
-Workshop Manager at PT Elastomer Nusindo (2010 – 2011)
Mr. Nur Haryono (Share Holder)
-Founder of PT. PR ROLLS INDONESIA
Marketing Director
-Sales Manager for Voith Paper Roll and Fabrics (2001 –
2008)
- Director for PT Tekno Coat Nusindo (2008-2009)
- Owner of PT Proweldindo Trading and Service Company
since 2007
PR Rolls On-Site services
Thermal coatings
Dryers
Rolls
Drums
Grindings
Dryers
Pope drums
Rolls
Repairing of grooves
and damages of
dryers and rolls
Cold spraying
Electrical plating
Machining
Turning
Milling
PR Rolls On-Site services
Dynamic Balancings
Dryers and rolls
Hard face weldings
Crasher blades
Press screws repairings
Thune
Beloit
PR Rolls Coatings
Non-stick and good release coatings
Hard coatings
Friction coatings
Corrosion resistant coatings
Wear resistant coatings
Tecno Coatings
TecnoMicro
TecnoGuide TecnoDiamond
TecnoClean
TecnoGuide
Wire Guide Rolls
Head Box
Wire Section Press
Section Drying Section
G-Band Rolls
Venta Rolls
Suction Rolls
Drying Cylinders
Felt Guide Rolls
Uno / Vac Rolls
TecnoClean
TecnoGuide
Pre Coating
Size Press
Drying Cylinders
Guide Rolls
Tecno Coatings
TecnoGrip
Coating Calender Reeler Winder and Cutter
TecnoDiamond
TecnoClean
TecnoGuide TecnoGrip
Drying Cylinders
Paper Guide Rolls
Spreader Rolls
Thermo
Rolls
Chilled Iron
Rolls
Fly Rolls
Reel Drum Winder Drums
Sectional Rolls
Spreader Rolls
Targets
Dryers
Dryer fabric rolls
Paper rolls
Cooling cylinders
Sheet cutter nip rolls
Benefits
Excellent non-stick
Good release
Excellent wear
resistance
Corrosion free
Doctorable coating
PR Clean Coatings
PR Clean Coatings
Läpileikkauskuva
Teflon
Hard carbide
Base material
PR Tecno Clean Coatings
Technical details
Hardness of ready
made coating 1200 ±
150 HV
Roughness 1 – 3 Ra
With grinding
roughness 0.4-0.8 Ra
Thickness 100 - 150
µm
Tecno Clean Coatings
Work description
Grit blasting
HVOF spraying
Teflonizing
Surface treatment
Tecno Grip Coatings
Targets
Pope drums
Winder drums
Winder carrier drums
Winder section rolls
Sheet cutter nip rolls
Benefits
Excellent anti-slip
properties
Good wear
resistance
Corrosion free
Re-roughnable
Tecno Grip Coatings
Tecno Grip Coatings
Technical details
Hardness of ready
made coating 1200 ±
150 HV
Roughness 4 – 16 Ra
(tailorable by paper
quality)
Thickness 70 - 120
µm
PR Tecno Grip Coatings
Work description
Grit blasting
HVOF spraying
Surface treatment
Tecno Diamond Coatings
Targets
Suction roll shells
Pick-up rolls
G-band rolls
Chilled rolls
Hard calander rolls
Pope drums
Benefits
Longer grinding
period
Excellent
smoothness after
grinding
Corrosion free
Good wear
resistance
Grindable by
customer
Tecno Diamond Coatings
Tecno Diamond Coatings
Tekno Diamond V
Tekno Diamond G
Tekno Diamond C
Vacuum rolls
G-band rolls
Chilled and calander
rolls
PR Tecno Diamond Coatings
Technical details
Hardness of ready
made coating 1300 ±
100 HV
Smoothness 0.05 –
0.2 Ra
Thickness 100 – 250
µm
Tecno Guide Coatings
Targets Wet wire guide rolls
Press felt guide rolls
Dryer fabric guide rolls
Benefits Excellent corrosion
recistance
Excellent heat recistance
Excellelent chemical
resistance
Tekno Guide Coatings
Tekno Guide Coatings
Technical details
Thickness 300-400 microns
Ph range 3-13
Good non stick and release
Good wear resictance
Temperature range 20 – 200 C degrees
Excellent corrosion resistance
Machinery
Cyphon groove
machining
Milling of
keyway
Turning of
manhole
Grinding
Machining of dryer cylinders: Benefits
• Better CD-profile
• No passing through the doctor blade
• Higher drying capacity
• Less slipping between paper web and dryer
• Less breaks
• Les dust in the dryer section
• Possibility to increase speed
• Higher-quality end product
Other machining
• Drilling and grooving of cylinders
• Machining of manhole sealing surfaces
• Repair of rope grooves
• Machining of cylinder shaft journals
• Reaming of shaft holes
• Machining of base rails
Grooving and Drilling
Grindings
Problem
Waving and grooving on the dryer surface
Corrosion on the dryer surface
Sludge and contamination on the dryer surface
Geometrical problems
Grindings
Solution
On-site grinding in paper machine
Grindings
Technical details
Circumference
tolerance ± 0.15 mm
Roughness < 0.7 Ra
Repairing of grooves and damages of
dryers and rolls
Problem
Damages, crater or groove etc on the roll or dryer
surface
Solution
Cold spraying
Electrical plating
Dynamic Balancings
Problem
High vibration level
Bearing damages
Dynamic Balancings
Solution
Dynamic balancing
In machine or in workshop
Middle balancing of guide rolls
Dynamic Balancings
Dynamic balancing on
Two planes
Three planes with
center weights
Balancing Grade
G1.0, G 1.6 or G 2.5
Maximum paper
machine speed
Vibration measurement
and balancing
equipment
CSI 2130 two
channel vibration
analyzer