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Page 1: Aços
Page 2: Aços

A EMPRESAA MANGELS Divisão Aços ocupa posição de liderança no cenário industrialbrasileiro, creditando seu sucesso à condução de seus negócios com de-terminação e vontade de satisfazer às mais exigentes demandas do mer-cado.Rigorosas tolerâncias dimensionais, perfeita uniformidade, geometria es-pecial de bordas, excelente desempenho de estampagem e resistênciamecânica, essas são algumas características das tiras de aço relaminadas afrio fabricadas pela Divisão Aços.Com qualidade reconhecida internacionalmente, as tiras de aço relamina-das MANGELS estão presentes nos mais importantes mercados do mundo.Localizada em São Bernardo do Campo, São Paulo, numa área de 37.532m²,a Divisão Aços relamina os aços com baixo, médio, alto teor de carbono eligados, aços micro ligados e aços-ferramenta, tudo de acordo com asnormas brasileiras NBR e equivalentes internacionais.Esses produtos atendem às necessidades de variados segmentos industri-ais, como os de autopeças, motocicletas, equipamentos eletro-eletrôni-cos, ferramentas, cutelaria, serras, eletrodomésticos, máquinas agríco-las, embalagens, construção civil e outros.O Centro de Serviços de Aço da divisão atende às solicitações específicasde cada cliente, tais como: decapagem contínua, aplainamento, cortelongitudinal e transversal, corte e preparação de blanks.Procurando a integração das linhas atuais e a prestação de serviços aosseus clientes, a Divisão Aços investiu em dois novos negócios: a Estampar-ia que possibilita o fornecimento de peças semi-acabadas ou acabadas aum menor custo final e a Metalização Eletrolítica que protege as tiras deaço contra a corrosão.A busca constante do aprimora-mento de seus processos eprodutos, bem como as certifi-cações ISO TS 16949:2002, ISO

9001:2000 e ISO 14001:2004, colocam a MANGELS Divisão Aços em posiçãode destaque no mercado mundial de tiras relaminadas de aço.

MANGELS STEEL DIVISIONMANGELS Steel Division occupies a leadership position among brazilian industrialcompanies.We attribute our success to business orientation toward satisfying the most demandingneeds of the marketplace.Rigorous dimensional tolerances, perfect uniformity, special edge geometry, high deepdrawing standards and mechanical resistance to stress, these are some of the maincharacteristics of the cold rolled steel strips manufactured by MANGELS Steel Division.Given its internationally recognized standards of quality, MANGELS cold rolled steelproducts can be found worldwide.Located in São Bernardo do Campo, São Paulo, in an area of 37,532 square meters,MANGELS Steel Division rolls low, medium and high carbon, alloy, micro-alloy and toolsteels, all in accordance with brazilian NBR and international industrial standards.These high varied products are used in a great number of industries including autoparts,motorcycles, electrical and electronic equipments, tools, cutlery, saws, householdappliances, farm machineries, packagings, civil engineering and many others.The Steel Division’s Service Center meets specific customer needs in service areas suchas continuos pickling, planing, longitudinal and transversal cutting and preparation ofsteel blanks.In order to better meet the needs of its customer while also integrating its serviceareas, the Steel Division invested in two new undertakings: stamping of steel parts andelectrolytic plating of strips.The former allows MANGELS to provide customer with finished or semi-finished productsat lower final cost, while the latter protects steel strip from corrosion.The constant search for improved processes and products, along with ISO TS 16949:2002,ISO 9001:2000 and ISO 14001:2004 certification, have placed the MANGELS Steel Divisionin the forefront of cold rolled steel strip producers worldwide.

Page 3: Aços

METALIZAÇÃO ELETROLÍTICAUma opção econômica para aplicações que exigem ampla proteçãocontra corrosão, as TIRAS DE AÇO METALIZADAS COM REVESTIMENTODE ZINCO MANGELS são fabricadas em três diferentes acabamentos:brilhante, bicromatizado e fosco.

ELECTROLITIC ZINC STEEL STRIPFor applications that demand an economical and extensive protectionagainst corrosion, MANGELS ZINC COATED STRIPS are manufactured in threedifferent surface finishes: bright, dull or matte and dichromate (yellow).

LINHA DE PRODUTOS E SERVIÇOSPRODUCT AND SERVICE LINE

TIRAS RELAMINADAS A FRIO DE AÇO DEBAIXO, MÉDIO E ALTO TEOR DE CARBONO EAÇOS LIGADOSPara aplicações que exigem diversos graus de conformação e composiçãoquímica adequada para o tratamento térmico subseqüente.Esses produtos são caracterizados por tolerâncias dimensionais restritase uniformidade ao longo do comprimento.

COLD ROLLED STEEL STRIP OF LOW, MEDIUM, HIGHCARBON AND ALLOY STEELSFor applications requiring several degrees of shaping, drawing and thecorrect chemical composition for subsequent heat treating.These products are characterized by strict and uniform dimensionaltolerances throughout the length.

TIRAS DE AÇO TEMPERADAS E REVENIDASPara aplicações que exigem alta resistência aliada a uma boatenacidade.

TEMPERED AND HARDENED STEEL STRIPFor applications requiring high mechanical resistance and tenacity.

ESTAMPARIA MANGELSEste é mais um serviço desenvolvido para ampliar a integração com nossosclientes. Nossa linha de ESTAMPARIA, capacitada para atender os mais variadossegmentos, conta com mão-de-obra altamente qualificada que contribuiefetivamente com definições técnicas precisas e produtivas.

MANGELS STAMPINGThis is a plus service that was developed to enlarge the integration with ourcustomers. Our STAMPING line, which is qualified to meet the demand of thedifferent segments, counts on a high skilled team that effectively contributes toachieve the most accurate and productive solutions.

Page 4: Aços

LÂMINA PARA CORTE DE GRANITOGRANIMAX E GRANIMAX TOPFabricadas em aço desenvolvido para suportar os rigores docorte de granito, as lâminas GRANIMAX E GRANIMAX TOP sãoextremamente resistentes à fadiga e desgaste, oferecendocortes retos e precisos que resultam em excelenteprodutividade.

GRANIMAX AND GRANIMAX TOPGANG SAW BLADESManufactured from steel that was developed to withstand granitestone cutting, GRANIMAX AND GRANIMAX TOP GANG SAW BLADES areextremely resistant to the fatigue and maste, providing straightand accurate cuts with excellent productivity as a result.

CENTRO DE SERVIÇO DE AÇOLinhas de corte circular, aplainamento e cortede blanks atendem às mais exigentes especi-ficações de tolerância e um moderno siste-ma de controle de produção oferece leadtime mínimo e garantia de entrega.

STEEL SERVICE CENTERSlitting lines, cut-to-length lines and blankcutting device can meet accurate customersspecifications and a modern production controlsystem offers short lead times.

FITA DE EMBALAGEM MANGELSUtilizando aço pré-selecionado, o processo produtivo da FITADE EMBALAGEM MANGELS atende aos diversos padrões e espe-cificações internacionais. A principal característica desse tipode aço é sua resistência ao alongamento, adequando-o às maisvariadas aplicações de embalagem.

MANGELS STEEL STRAPPINGUsing pre-selected steel, the productive process of MANGELS STEELSTRAPPING is foccused on attending to the several internationalstandards and specifications.The main characteristic of this type of steel is on its mechanicalresistance to the elongation, making it suitable to the variouspackaging application.

CAIXA DE MOLA DE PORTA

Utilizada em portas de supermercados, bancas dejornal, frigoríficos, lojas em geral, entre outros.A mola contida na caixa apresenta alta resistênciae precisão nas tolerâncias dimensionais e de forma.

BAUKUS DOOR SPRING BOXUsed in doors for supermarkets, news-stands, coldstorage warehouses, stores in general, among others.The spring contained in the box has high resistance,accurate dimensional and shape tolerances.

LINHA DE PRODUTOS E SERVIÇOSPRODUCT AND SERVICE LINE

Page 5: Aços

ENGENHARIADE PRODUTOSE CENTRO DEENSAIOSO objetivo fundamental desta equipe é garan-tir a qualidade e confiabilidade dos materiaisprocessados e desenvolver novos produtos,gerando soluções para nossos clientes.Pessoal altamente qualificado, formado porengenheiros e tecnólogos, define o processoprodutivo, garantindo o cumprimento das es-pecificações dos clientes nacionais e interna-cionais, atendendo as normas NBR, NM, EN,DIN, ASTM, SAE, JIS, entre outras.O centro de ensaios técnicos acompanha o pro-cesso produtivo da análise da matéria-prima àinspeção final do produto, para isso utilizaequipamentos de alta tecnologia, como: es-pectrofotômetro de absorção atômica, deter-minador de carbono e enxofre, microscópiosópticos, equipamentos para ensaios de tração,dureza, embutimento e rugosidade, além demoderno medidor tridimensional para peçasestampadas.

PRODUCT ENGINEERING ANDTESTING CENTERThe ultimate objective of this team is to ensure the highestquality and reliability to the processed materials and todevelop new products and solutions for our customers,following the entire production process from raw materialtesting to inspection of packaging and shipping.This center is staffed by highly trained engineers andtechnicians who define the production process in order toguarantee the accomplishment of national andinternational specifications, attending NBR, NM, EN, DIN,ASTM, SAE, JIS and other standards, using the latest inresearch equipment.These testing evaluation devices include: atomic absorptionspectrophotometer, carbon and sulfer determinater,optical microscopes and devices to perform tension,hardness, cupping and roughness tests, besides a modernthree-dimensional meter for stamped parts.

Page 6: Aços

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/odanimaleRodizoceRssaPnikShtiwdezidiorehpS 39 - 056 1 2 - -

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0701/e dna

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delaennA 39 - 056 1 2 1 2/odizoceRdezidiorehpS 59 - 096 1 2 - -

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Page 7: Aços

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Page 8: Aços

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Page 9: Aços

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Page 10: Aços

ARUGRALANSATIRTSERESIAMRONSAICNÂRELOTSECNARELOTHTDIWENIFDNALAMRON

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C /82,043,0

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/73,044,0

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.xámS 050,0 050,0 050,0 050,0 050,0 050,0 050,0 050,0 050,0 050,0 050,0 050,0 050,0 050,0

Outras tolerâncias podem ser fornecidas por encomenda especial. / Special dimensional tolerances can be providedunder consult.

TAMANHO DE ROLOS / COIL SIZESDiâmetro Interno / Inside Diameter:• 400 ou / or 500 mm (tiras relaminadas / cold rolled strips)• 450 ou / or 500 mm (tiras temperadas e revenidas / hardened and tempered strips)Diâmetro Externo / Outside Diameter: de acordo com especificações do cliente / according to customer specifications

OBSERVAÇÕES GERAIS / REMARKS

Page 11: Aços

ARUSSEPSEANSATIRTSERESIAMRONSAICNÂRELOTSECNARELOTSSENKCIHTENIFDNALAMRON

)0891(3536RBN

e-arussepsE)mm(

-ssenkcihT e)mm(

-)mm(lanimoNarugraLadoãçnuFmearussepsEanroirefnIeroirepuSotnematsafA l-)mm(htdiWlanimoNotgnidroccAnoitairaVssenkcihT-/+ l

l < 08 <08 l < 521 <521 l < 052 <052 l < 004 <004 l < 005lamroNlamroN

atirtseReniF

lamroNlamroN

atirtseReniF

lamroNlamroN

atirtseReniF

lamroNlamroN

atirtseReniF

lamroNlamroN

atirtseReniF

01,0 < e < 51,0 010,0 700,0 010,0 800,0 020,0 010,0 020,0 310,0 020,0 410,0

<51,0 e < 02,0 020,0 900,0 020,0 010,0 020,0 310,0 020,0 510,0 030,0 510,0

<02,0 e < 52,0 020,0 010,0 020,0 510,0 020,0 510,0 030,0 020,0 030,0 020,0

<52,0 e < 03,0 020,0 510,0 020,0 510,0 030,0 020,0 030,0 020,0 030,0 020,0

<03,0 e < 04,0 020,0 510,0 030,0 020,0 030,0 020,0 030,0 520,0 040,0 520,0

<04,0 e < 05,0 030,0 020,0 030,0 020,0 030,0 520,0 040,0 520,0 040,0 030,0

<05,0 e < 06,0 030,0 020,0 030,0 520,0 040,0 520,0 040,0 030,0 050,0 530,0

<06,0 e < 08,0 030,0 020,0 040,0 520,0 050,0 030,0 050,0 530,0 050,0 530,0

<08,0 e < 00,1 040,0 520,0 040,0 030,0 050,0 530,0 060,0 040,0 060,0 040,0

<00,1 e < 02,1 040,0 030,0 050,0 030,0 060,0 040,0 060,0 040,0 070,0 540,0

<02,1 e < 05,1 050,0 030,0 050,0 530,0 060,0 540,0 070,0 540,0 080,0 050,0

<05,1 e < 08,1 050,0 530,0 060,0 040,0 070,0 540,0 080,0 050,0 080,0 550,0

<08,1 e < 00,2 060,0 040,0 060,0 040,0 070,0 050,0 080,0 550,0 090,0 060,0

<00,2 e < 05,2 060,0 540,0 070,0 050,0 080,0 550,0 090,0 060,0 001,0 560,0

<05,2 e < 00,3 070,0 050,0 080,0 550,0 090,0 060,0 001,0 560,0 011,0 070,0

<00,3 e < 05,3 080,0 050,0 090,0 060,0 001,0 560,0 011,0 070,0 021,0 570,0

<05,3 e < 00,4 080,0 060,0 090,0 070,0 011,0 080,0 021,0 090,0 031,0 001,0

<00,4 e < 05,4 080,0 060,0 090,0 070,0 021,0 090,0 031,0 001,0 041,0 011,0

<05,4 e < 00,5 090,0 070,0 001,0 080,0 031,0 001,0 041,0 011,0 051,0 021,0

<00,5 e < 05,5 001,0 - 011,0 - 031,0 - 051,0 - 061,0 -

<05,5 e < 00,6 001,0 - 011,0 - 041,0 - 061,0 - 071,0 -

<00,6 e < 05,6 001,0 - 011,0 - 041,0 - 071,0 - 081,0 -

<05,6 e < 00,7 011,0 - 021,0 - 051,0 - 071,0 - 081,0 -

<00,7 e < 00,8 021,0 - 031,0 - 061,0 - 081,0 - 091,0 -

=e/arussepse=e ssenkciht l /arugral= l = htdiw

Page 12: Aços

ACABAMENTO DE BORDA / EDGE FINISH

A fórmula seguinte pode ser usada para converter o EmpenoLateral de um comprimento medido para outro:The following formula can be used to convert Camber from onemeasured length to another:

e = Espessura / Thicknessl = Largura / WidthC = Comprimento (1m ou 3,28’) / Gauge Length (1m or 3,28’)E = Empeno lateral / Camber

* Nota: válido para espessura até 1,00 mm* Note: valid for thickness up to 1,00 mm

LARETALONEPME ).ni(mm-REBMAC/

).lop(/mm-lanimoNarugraL).ni(/mm-htdiWlamroN

/lanimoNoãçairaV noitairaVlanimoN /atirtseRoãçairaV noitairaVeniF

m000,1=C )teef82,3( m834,2=C )teef8( m000,1=C )teef82,3( m834,2=C )teef8(

l < )"489,0(0,52 )"791,0(0,5 )"181,1(0,03 *)"970,0(0,2 )"274,0(0,21

<0,52)"489,0( l < )"575,1(0,04 )"831,0(5,3 )"728,0(0,12 *)"950,0(5,1 )"453,0(0,9

<0,04)"575,1( l < )"129,4(0,521 )"890,0(5,2 )"195,0(0,51 )"150,0(3,1 )"513,0(0,8

l )"129,4(0,521> )"970,0(0,2 )"274,0(0,21 )"930,0(0,1 )"632,0(0,6

E = C12 x eC2

e = Empeno Lateral Conhecido / Known CamberC = Comprimento Conhecido / Known LengthE = Novo Empeno Lateral / New CamberC1 = Novo Comprimento / New Length

OTNEMALUABA HSID/

uarG edarG/ )a(otnemaluabA hsiD/ )a(

odizoceRdelaennA

lanimoNarugraLad%0,1htdiWlanimoNfo%0,1

odarbilaC-odaurcnEdessaPnikS-draHlluF

lanimoNarugraLad%6,0htdiWlanimoNfo%6,0

odarepmeTderepmeTdnadenedraH

lanimoNarugraLad%3,0htdiWlanimoNfo%3,0

EICÍFREPUSEDOTNEMABACA HSINIFECAFRUS/

otnemabacAhsiniF

edadisoguR µµµµµ .xám)SMR(aRmssenhguoR µµµµµ .xam)SMR(aRm

*/etnahlirB* thgirB )26,32(06,0

**/arepmêTedlarutaN** eulBlarutaNroyerG )26,32(06,0

/ocsoF* ettaM* )60,95-26,32(05,1-06,0

/odaxiL** dednaS** .xám)47,87(00,2

oleramA-luzA-odiloP**dehsiloPwolleY-dehsiloPeulB-dehsiloPthgirB** .xám)18,11(03,0

sadineveResadarepmeTsariTaraP**-sadanimaleRsariTaraP*:atoNspirtSderepmeTdnadenedraHroF**-spirtSdelloRdloCroF*:etoN

Borda Aparada (n0 3)Slit Edge (number 3)

Borda Natural (n0 2)Mill Edge (number 2)

Borda Redonda (n0 1)Round Edge (number 1)

Borda Quadrada (n0 1)Square Edge (number 1)

e = Espessura/Thicknessl = Largura/Widtha = Altura da Onda Wave Height (widthwise)

Page 13: Aços

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