xepcon introduction 2015.ppt [相容模式] · pharmaceutical pure water system case 1 xepcon...
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矽富康科技股份有限公司
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XEPCONFounded under three elements
CONcentration
XEPCONXEPCON
SEParation CROSS Flow
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XEPCONBasic Information
Founded
• June 6, 2008• June 6, 2008
•USD 1million•USD 1million
Capitals
Core Business
•Waste Water Recycle•Pure and Ultrapure Water System•Membrane System
•Waste Water Recycle•Pure and Ultrapure Water System•Membrane System
d b fd b f
Distribution
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• Process and Pure Water membranes, EDI, UF of GE Water•Pure Water System of Purite/Suez•Process and Pure Water membranes, EDI, UF of GE Water•Pure Water System of Purite/Suez
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XEPCONCore Business
Ultrapure Water System(UPW)System(UPW)
XEPCONWaste Water Recycle(WWR)
Separation and Concentration S t (S&C)System(S&C)
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XEPCONIntegration
NewTech
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XEPCONMarket/Application
Maarket
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XEPCONUltrapure Water System
Features:
Custom‐madeCustom‐made
Module Design, to Reduce Site Installation Time
Compact
Advanced Membrane and EDI Technology
Salt Rejection over 99%
Cl i Pl S tClean‐in‐Place System
Fully Automatic, No Extra Manpower
Automatic Time Flushing, Prolong Operation Timeg, g p
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XEPCONRegulation and Pure water quality requirement for pharmaceutical userequirement for pharmaceutical use
符合USP中CFR32 PART11要求• 符合USP中CFR32 PART11要求
In accordance with USP CFR 32 Part 11
• 純水: TOC<500 ppbP t TOC <500 bPure water: TOC <500 ppb
• 純水: Conductivity<1.25 μS/cm at 25℃Pure water: Conductivity<1.25 μS/cm at 25℃
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XEPCONPure water system flow chart
Heat exchanger Circulation and hotwater sanitationg water sanitation
Concentration circulation system
M l i di S ft t S ft t C t id filt RO hi h EDIMultimedia filter
Softener filter
Soft water storage tank
Soft water transfer pump
Cartridge filter + Activated carbon filter
RO high pressure pump + RO system
EDI pressure pump + EDI system
UV disinfectant
Heat exchanger
Circulation and hot sanitation s stemsanitation system
POU Sanitary transfer pump
UV disinfectant Purified water storage tank
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Hot water sanitation function shall be available for RO, EDI and circulation systems
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XEPCONQualification process
URS DS/DQ FAT/SAT
User requirement specification
Design Specification/Design qualification
Factory acceptance test / site acceptance test
IQOQPQ
PerformanceQualification
OperationQualification
Installation Qualification
Responsible: XepconResponsible: Customer
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XEPCONPharmaceutical Pure Water System Case 1
Operation date: December 2012
Requirement: Pharmaceutical pure water
In compliance to PIC/S
Pure water Product: 5 000 l/hrPure water Product: 5,000 l/hr
System design:
• Raw water: City water• Pretreatment: Multimedia filter + Softener +Activated carbon filter
• Membrane: Reverse Osmosis• Deionization: EDI Module • Sanitation: Hot Water Sanitation (85℃)• Documentation: DQ/IQ/OQ Validation
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XEPCONPharmaceutical Pure Water System Case 1
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EDI System (Hot water sanitation) Central Control Panel
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XEPCONPharmaceutical Pure Water System Case 2
Operation date: May 2012
Requirement: Pharmaceutical pure water
In compliance to PIC/S
Pure water product: 4,000 l/hrPure water product 4,000 l/hr
System design:
• Raw water: City water• Pretreatment: Multimedia filter + Softener +
Activated carbon filter
• Membrane: Reverse Osmosis + Ultra Filtration (UF)Membrane: Reverse Osmosis + Ultra Filtration (UF)• Deionization: EDI Module• Sanitation: Hot water sanitation (85℃)• Documentation: DQ/IQ/OQ Validation
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XEPCONPharmaceutical Pure Water System Case 2
Pretreatment system
Pure water circulation system and cool/hot water station
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cool/hot water station
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XEPCONPharmaceutical Pure Water System Case 3
Operation date: 2013 MarchOperation date: 2013 March
Requirement: Pharmaceutical pure water
In compliance to PIC/S
Pure water flow: 250 l/hr
System design:
• Raw water: City water• Raw water: City water• Pretreatment: Multimedia filter + Softener + Activated carbon filter
• Membrane: Reverse Osmosis • Deionization: EDI ModuleS it ti H t t it ti (85℃)• Sanitation: Hot water sanitation (85℃)
• Documentation: DQ/IQ/OQ Validation
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XEPCONUltrapure Water System for IC Packaging
Operation date: 2008 AprilRequirement:: UPW 20 CMHRequirement: : UPW 20 CMH
Resistivity > 18 MΩ‐cmSystem design:
Feed Water: 28 CMHFeed Water: 28 CMHConductivity > 400 µS/cmTemperature 25 ℃
Pretreatment:Multimedia filter + Softener + Activated carbon filterUPW System:Two pass RO system, Degasifier, EDI system, TOC UV system, Polisher, UF system
Features:Fully Automatic Control by PLC and HMIHigh Stability, Low Maintenance
CIP Period:> 6 monthsSystem Recovery > 60%
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XEPCONMarket/Application
Maarket
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XEPCONWaste Water Recycle System
Feature:
Custom‐made DesignCustom‐made Design
Module Design, Flexible to Extend Treated Capacity
Compact Design, Saves Space
Advanced Membrane Technology
Average Recovery Rate 80%
E h d C I P S t M i t i Hi h P fEnhanced C‐I‐P System, Maintain High Performance
Fully Automatic, no extra manpower
Automatic Flushing Settingg g
HMI Control
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XEPCONIntegrated solutions for our customer
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XEPCONWWR System for IC Packaging and Wafer Grinding – Case 1
Operation date : Nov. 2008
Wafer Grinding Case 1
pRequirement:Wafer Grinding Waste Water to Feed Water of PW System, Target T.S.S. < 10 ppmSystem Design:
Waste Feed:20 CMHWaste Feed:20 CMHT.S.S. 500 ppm
Treated Method:UF Membrane SystemFeatures:
PLC Control with HMI, Fully AutomaticReliable Less Maintenance NeededReliable, Less Maintenance Needed
Clean Cycle:Every 2~3 MonthsSystem Recovery Rate > 90%
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y y
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XEPCONWWR System for IC Packaging and Wafer Grinding – Case 1Wafer Grinding Case 1
Feed Waste Water Treated Water
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Feed Waste Water Treated Water
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XEPCONWWR System for Cooling Water Blow Down – Case 2
Operation date :Nov. 2010Requirement:Strictly Control of Waste Water Discharge
Down Case 2
equ e e t St ct y Co t o o aste ate sc a geSystem Design:Total Membranes Technology
Blow Down Quality:Capacity 34CMH
TH 860 C CO3TH 860ppm as CaCO3Silica 120ppmConductivity > 2,200 µS/cmTemperature 32℃p ℃
Pretreatment:Auto Filter Pore Size 100µmMembranes:
Hollow Fiber UFN filt ti (M lti t D i )Nano‐filtration (Multi‐stages Design)RO (Low Fouling)
Result:NF Permeate
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XEPCONMarket/Application
Maarket
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XEPCONSeparation and Concentration (S&C)
Feature:
• Textile Dye Wastewater Treatment• Commercial Laundry Wastewater T t t
Feature:
Treatment• Recovery and Reuse Water from Waste Stream• Recycle acids from process waste waterRecycle acids from process waste water• Valuable ingredients Concentration and Purification• Recovery of animal, fish & vegetable
iproteins• Desalting and Concentration of Fluid Products• ED Paint Recovery• ED Paint Recovery• Fractionation of extracts from Chinese medicines
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XEPCONSeparation and Concentration (S&C)
Pilot Scale System
Molecular Cut Off
Temperature Control
Wide Range of Choices
NF Membrane
150~1 000MW150~1,000MW
UF Membrane
1,000~100,000MW, ,
MF Membrane
0.1~0.3um
Size : 1812~2012
Active Area : 2.5 ~ 3.5 ft2
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XEPCONSeparation and Concentration (S&C)
Medium Scale System
Molecular Cut Off
Temperature Control
Wide Range of Choices
NF Membrane
150~1 000MW150~1,000MW
UF Membrane
1,000~100,000MW, ,
MF Membrane
0.1~0.3um
Size : 4” OD
Active Area : 6.2 to 9.3 M2
Flow Rate : 3 0 to 8 3 M3/day
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Flow Rate : 3.0 to 8.3 M /day
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XEPCONLarge and Production Scale System
Reduced Cost improved yields and quality
Benefits
Reduced Cost, improved yields and qualityEnergy savings resulting in lower power operation costsReliable operation for minimum downtime and increased profitsOptimized processes for maximum throughout at minimum i t tinvestmentThe product to be separated are purified and concentrated simultaneouslyLinear scale up from an initial production capacity for clarification,
ti ifi ti t ti d i ld h tseparation, purification, concentration and yield enhancement
Application
‐ Textile Dye Wastewater Treatment
‐ Commercial Laundry Wastewater Treatment
‐ Recovery and Reuse Water from Waste Stream
‐ Recycle acids from process waste watery p
‐ Valuable ingredients Concentration and Purification
‐ Recovery of animal, fish & vegetable proteins
‐ Desalting and Concentration of Fluid Products
ED P i t R
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‐ ED Paint Recovery
‐ Fractionation of extracts from Chinese medicines
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XEPCONOfficial Distributor: GE water & process technologiestechnologies
ChemicalsWater treatment products: membrane、EDI、chemicals Chemicals
Management
Membrane
chemicals
Membrane Technology
C tCustom Equipment
Competitive price
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XEPCON
Industrial Wastewater TreatmentIndustrial Wastewater TreatmentFor Reuse
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XEPCONZeeWeed® MBR System
Ai H d
Permeate
Air Header
Header
Control Panel
Biological Reactor
ZeeWeed® 500 Membrane Cassettes Permeate
Pump Air Blower
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p
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XEPCONBrine Concentrator/Crystallizer PFD
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XEPCONOfficial Distributor: Purite
High quality pure water system
Hospital and healthcare laboratoriesp
Function reliably and efficiently
Simple to setup and use
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XEPCON
Thank youThank you
Contact us:Xepcon Technology Co., LTD.Xepcon Technology Co., LTD. Tel:+886 2 2325‐5768Fax:+886 2 2325‐5703Email:[email protected]:www.xepcon.com.tw
版權所有 © 2015 Xepcon All Rights Reserved. 33 Mar 2015