zhongji machinery best solution · 2018. 2. 27. · made by korean. technolog and designer. 1 5. 2...

BEST SOLUTION @ ZHONGJI

MADE BY KOREANTECHNOLOGY AND DESIGNER

ZHONGJI MACHINERY !!!

ADD: 上海市嘉定区沪宜公路 5931 号上海市青浦区新丹路 368 号

No.5931, Huyi Road, Jiading Industry District, Shanghai, China

No.368, Xindan Road, Qingpu Industry District, Shanghai, China

TEL: +86-21-68453855 52303505 WHATSAPP: +86-13916868669

E-MAIL: [email protected] WEBSITE: www.zhongji.com

上海中吉机械有限公司Shanghai Zhongji Machinery Co., Ltd.

WORLD STANDARDCOMPETITIVE COMPANYZHONGJI MACHINERY !!!Zhongji Machinery Was Founded In 1992.Polyurethane Sandwich Panel Production Line Made By Korea Hi-tech.Factory Area Is 70,000 m2 with More Than 600 Staffs And Ten Overseas Branch Offices.CEO Of Zhongji, Mr Gunther Hou, Is The Vice President Of Chinese Private Enterprises Association.

ZHONGJI MACHINERY

PU Sandwich PanelProduction Line

MANUFACTURING PROCESS


Mineralwoolinsert line

Uncoiler Rollforming

Doubleconveyor

Crosscutter

Coolingconveyor PackingStaker

Preheating

Foamingportal

PUPouring

PUMeteringmachine

03

1

7 8 9 10 11

12 2 3 4 5 6

35mmPU

50mmEPS

55mm Glass Wool

60mm Mineral Wool

80mm Fiber Board

175mm Wood

475mm Concrete

1,075mm Brick

1

2

5

4

3

6

7

8

9

10

11

12

ZHONGJI MACHINERY


1 5

2

6

7

3 4

Uncoiler PU Foaming Machine & Tank Station

Roll Forming

Pentane metering machine

PU Pouring

Pre Heating Potal & PU Foaming

05

Uncoiler for lower and upper facing. Uncoiler units including coil loader, pressing rollers,band edge control system, band delivery drivers, shearing, band connecting stations,looping station, delivery roller table.

Advantage: Time-saving(and therefore also cost-saving) continuous coil and band exchange standstill of the facility.

Roll Forming machines to shape surfaces and edges of the wall, roof and sectional door elements.

Advantage: Good accessibility and minimum profile exchange times by the serial installation of the profiling machines. Driving the profiling tool sets by means of DC motor including electronic control guarantees the synchronous inlet of the two metal widths into Double Conveyor facility without tension or thrust.

Foaming Potal to apply the raw material mixture by means of the oscillating mixhead.

PU Foaming Machine Axial piston, series piston, single piston and diaphragm pumps to process the different components. Design of the entire "Wet part" complying with the environmental requirement.

ZHONGJI MACHINERY


8 10

11

12

139-1 9-2

Double Slat Conveyor Cross Cutter

Cooling Conveyor

Stacker

PackingSide Block Heating System

07

Cross Cutter to cut the continuous element hank to preprogramed lengths. Belt saw for longitudinal saw and cut edge cleaning machine as well as sound insulation cabin, exhaustion device and filtering installation.

Advantage: Program controlled stacking to opimize stacks of element to meet product users' requirements.Use of vacuum suction device to treat element surface with care as well as for

Crosshead design for separate stacking of1A and 2A rated products.

ZHONGJI MACHINERY


09

Mineral Wool(Glass Wool)Sandwich PanelProduction Line


Transport Conveyor

Up-downLift

Doubleconveyor

6

1

7

2 3 4 5

ArrangementConveyor

Cutting &Cutting Saw

After Cutting

90 Rotatio

Transport onSlat conveyor

One by one byUp-down lift Cutting 90˚C roatation Arrangement Arrangement

Double conveyor

Upper steel

Double conveyorPU adhesiveLower steel

1

2

3

4

5

67

ZHONGJI MACHINERY


90 deg Turing& Arrangement conveyor

Mineral Wool PanelProduction Line

Uncoiler

Slat conveyor

Groovingrolls

Up-downlifter

Cutter

Pad cuttingmachine

6

F

1

A

7

2

B

8

3

C

4

D

5

E

Stacker Packing(Wrapping)

Roll formingmachines

Cuttingmachines

PU Bonding(Glue)

LaminatingMachine

PU Bonding(Glue)


1

2

3

A

B

C

D

11

Transport onSlat conveyor

One by one byUp-down lift Cutting 90˚C roatation Arrangement

Arrangement

Upper steel

Double conveyor PU adhesive Lower steel

Double conveyor

42

1

E

F

5

6

7

8

ZHONGJI MACHINERY


1

4

3

6

2

5

7

9

8

10

Transport Conveyor

After Cutting

Cutting & Cutting Saw

Arrangement

Up Down Lift

90° Rotation

Arrangement Conveyor

Insert to Double Conveyor

Pu bonding(Glue)

Pad Cutting

13

Consists of Transfer conveyor, Lift, Board Cutter and Turning Conveyor in accordance with the thickness of sandwich panel, and supplies it to the equipment continuously.

It is a device applying glue, having a couple of types such as Mixing type and Spray type. Mixing type is widely used throughout the world, as it is relatively inexpensive and durable. Spray type can save the discharge and application quantity of glue, while the price is somewhat higher.

It is a device that makes the shape of sandwich panel applying constant pressure and heat to the upper and lower steel plates where glue is applied.Consists of Transfer conveyor, Lift, Board Cutter and Turning Conveyor in accordance with the thickness of sandwich panel, and supplies it to the

equipment continuously.

Mineral wool Board Supply, Cutting & Turning System Glue applying system

Insert to Double conveyorBoard side trimming & supplying

Mineral Wool Panel Mineral Wool + PU Panel(Boltless Wall Panel)

BOLTLESS PANEL BOLTLESS PANEL

SS PANEL SS PANEL

ROOF PANEL ROOF PANEL

ZHONGJI MACHINERY


15

Flexible Facing Sandwich PanelProduction Line(Insulation Board / Al Duct Panel)


Uncoiler

Uncoiler

Heating system

24MDouble Conveyor

FreeConveyor

Conveyor

5000 5000 5000 24000

48000

5000 4000

1st Cutting

UncoilerFormingPortal

Pre Heating

Cross Cutter

CoolingConveyor PackingStaker

FoamingPortal

PUFoamingmachine

DoubleConveyor

PU Injection

1

7 8 9 10

2 3 4 5 6

1

2

3

5

4 6

7

8

9

10

ZHONGJI MACHINERY


17

1

5

4

6

2

3

Uncoiler

Double Conveyor & heating

PU Injection

Cutting

Pre Heating

PU Foaming Machine

Uncoiler is drive type, and is installed two each at the upper part and the lower part separately. It is very difficult for the flexible facing such as paper, minerals hear non woven, aluminum foil differently on steel plate to entry into a double belt conveyor when it is untied from uncoiler. So, auto centering device(E.P.C.) and tension control device should be installed to the uncoiler.Facing materials : Soda kraft paper, Aluminium foil, mineral shear non oven, etc.

The double belt is designed to contain the uprising pressure during the foam reactive process by the action of a screw jack ensure the required flexible facing panel thickness.The double belt conveyor conveys a continuous panel from PU foaming portal to the cutter while containing upper, lower and lateral uprising pressure while keeping up the uniform thickness and facing of the finished panel.

PU material is outputted from outlet pipe of the mixing head onto the lower facing layer while moving crosswise along the Foaming Portal (Coating Gantry)

It is designed for mixing and metering the raw material Polyol, Iso, Pentane, Additive and Catalysts.

ZHONGJI MACHINERY


19

Discontinuous PanelProduction LineCold Room Panel Production Line(2+2 System)


Upper Platen

Lower Platen

PressingMachine

PU FoamingMachine

PUInjection

1 2 3 4 5

2

1

4

5

3

2

1

ZHONGJI MACHINERY


21

One fixed top plate and 4 movable platens for simultaneous and alternating loading/unloading.

Each metering unit is separately fitted for the Polyol and Isocyanate, and consists of an axial piston pump, coupling, flanged A.C motor, pump support and safety valve.The pump output can be adjusted infinitely by hand-wheel and scales fitted to the pump housing.

Welded beam structure composed by steelbeams.Every support point (for the beams, for the pistons, for the plates), are worked by CNC tool-machine to grant the parallelism during the assembling of the structure.Double rack and pinion system on the length and on the width to grant the perfect movement of the plates.

Assembled solid steel plates predisposed for heating plant which uses water as heating liquid.

Working Platens

Frame & Structure

Heating Plate

1-2 4

5

3

Upper and Lower Platen PU Foaming Machine

2+2 press layout

Pressing MachineZHONGJI MACHINERY


PU Sandwich PanelsBOLTLESS WALL PANEL

PU DECK PANEL (T.P.O PANEL)

ROOF PANEL

WALL(SS, COLD ROOM) PANEL

JOINT

JOINT

JOINT

JOINT

JOINT

JOINT

JOINT

23

JOINT

ZHONGJI MACHINERY


25

MINERAL WOOL PANEL(BOLTLESS)PU SIDING PANEL

ROOF TILE PANEL

SOLAR PANEL

PU BOARD PANEL PU AL DUCT PANEL

MINERAL WOOL ROOF PANEL

JOINT

JOINT

JOINT

JOINT

JOINT

JOINT

JOINT

ZHONGJI MACHINERY


27

All Kinds of RollForming Machines

ZHONGJI MACHINERY


29

EPS Machines

ZHONGJI MACHINERY


31

Sales Network in the world

RUSSIA

SOUTH AFRICA

U.S.A

MEXICO

COLUMBIA

BRAZIL

AUSTRALIA

INDIA

SAUDI ARABIA

IRAN

QATARUAE

ALGERIA

KENYA

SPAIN

FRANCE

JAPAN

PHILIPPINES

SHANGHAI

INDONESIA

VIETNAM

THAILAND

KOREA

CANADA

Jiading Factory

Qingpu FactoryDowntown office

Shanghai Pudong International Airport

Shanghai Hongqiao International Airport

ZHONGJI MACHINERY

zhongji machinery best solution · 2018. 2. 27. · made by korean. technolog and designer. 1 5. 2...

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