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TRANSCRIPT
SOLUTIONS IN CONTROL OF CORROSION AND THERMAL INSULATING HIGH TECHNOLOGY.
Technologies
SOLUTIONS CONTROL OF CORROSION UNDER INSULATION AND THERMAL INSULATION.
• Proven performance with over 20 years experience.• No down time for applications • Extends maintenance cycles• Increases Safety• Decreases evaporative product loss.• Increased tank integrity.
Products
CORROSION CONTROL
•RUST GRIP® (ONLY GRAY)•RUST GRIP® 1000 (V. O. C. 148 G/l)•MOIST METAL GRIP (white)•LINING KOTE•ENAMO GRIP 5000
Finishes
• ENAMO GRIP (colors)• ENAMO GRIP 1000• ENAMO GRIP 3700 (Cases
- ANTIGRAFFITI)
INSULATORS/FIRE CONTROL
•SUPER THERM® (White)•HPC ® COATING•HSC ® COATING•OMEGA FIRE™
ROOF SEALANT
• SP LIQUID MEMBRANE• SUPER BASE• TOTAL SEAL
RUST GRIP ® Corrosion Inhibitor of a single component
Encapsulation of existing rust (no blasting required)
Perfect Rating in saline testing: 15,000 Hours = 30 years
Metal pigmentation Hygroscopic
Five year Marine environment rating
USDA Approval
10 Years WARRANTY in writing.
Energy Conservation to retain heat, which improves flow and retains the low viscosity of the crude. Savings in costs for energy use.
Savings in maintenance and repair cost
Ease of installation.
Strength and Durability
Hot Pipe Coating Benefits
As insulation system on pipelines and hot valves.
Increased site safety by blocking the migration of heat on pipes and valves.
Blocks conductivity and thermal convection.
Easily applicable to systems with high temperatures without downtime. Can be applied to hot surfaces.
Typical Uses of HPC®
A systematic application of Rust Grip +HPC or Moist Metal Grip + HPC can be accomplished without downtime and eliminates the need for insulation.
Reduces application time and achieves better efficiency in maintaining heat within the system.
System HPC-Rust Grip or moist Metal Grip: guarantees zero Corrosion Under Insulation (CUI) on the metal surfaces.
Easy to remove to perform maintenance and repairs.
Systems Approaches
Comparative HPC 0.23 "= 6mm vs. metal jacket of 3 " = 7.5cm
HPC @ 6mmMetal Jacket Silica Rock Wool @ 7.5Cm
Without Heat Loss0 Corrosion under InsulationMinimum 10 years of duration.Increase in Diameter= 6mm
Loss of heat or 85FCorrosion under InsulationDuration Less Than 3 yearsIncrease in Diameter= 14 cm
Comparative HPC 0.23 "= 6mm vs. Metal jacket of 3 " = 7.5cm
Metal Jacket Slicia Rock Wool @ 7.5Cm
Traditional Insulating to the 2 years after. 185ºC.
HPC 2 years later. 55ºC
Comparative HPC 0.23 "= 6mm vs. Metal jacket of 5 " = 12.7cm
Linde VALVE 16¨ Cantarell
HPC• Application Time: 3 Hrs• Staff Required: 1 person.• Temp. Interior/Exterior: 95C/45C• Difference in Temp.: 50C• 2 Years after ¨ 0¨ Corrosion Under
Insulation (CUI)• Thickness: 6MM
• Traditional Insulating• Application Time: 2 days• Staff Required: 2 people• Temp. Interior/Exterior: 95C/95C• Heat loss -50C • Corrosion Under Insulation (CUI)
after 2 years • Thickness: 98cm width x79cm long
Comparative HPC Vs. Coating System
HPC + MMG Current System
HIGH-TECHNOLOGY SYSTEM WITHOUT HEAT LOSS
1. Carbon Steel Pipe, ISO 3183-3 Gr. L-360 (X-52).
2. HPC Thermal insulating coating of High Technology. 25MM maximum thickness. (Conservation of energy and prevents corrosion under insulation (CUI)
3. Moist Metal Grip (Corrosion Inhibitor and water protection 10 mils)
TOTAL OF 2 steps.
TRADITIONAL SYSTEM TECHNOLOGYWITH HEAT LOSS
1. Steel Pipe, ISO 3183-3 Gr. L-360 (X-52).2. Primary coating.3. Anti abrasive.4. Thermal insulation on the basis of cellular glass.5. Reinforcement mesh.6. Waterproof Coating line (buried LINES)
TOTAL OF 6 steps.
Comparative HPC Vs. Coating System of Downspouts
HPC + Rust Grip Current System
HIGH-TECHNOLOGY SYSTEM WITHOUT LOSS OF HEAT - 2 steps
1. Carbon Steel Pipe, ISO 3183-3 Gr. L-360 (X-52).
2. HPC Thermal insulating coating of High Technology. 25MM maximum thickness. (Conservation of energy and prevents corrosion under insulation (CUI)
3. Rust Grip (Corrosion Inhibitor)
TRADITIONAL SYSTEM TECHNOLOGYWITH THE LOSS OF HEAT - 6 steps.
1. Carbon Steel Pipe, without sewing, ASTM A106 gr. B.2. Primary coating.3. Resistant to Abrasion.4. Thermal insulation on the basis of cellular glass.5. Reinforcement mesh.6. Waterproof coating surface line.
LIVE LINES. In lines with process temperatures up to 480º C implementation of HPC is simple and without limitations of space:a. Minimal Cleaning (Mechanical) SP06 and SP11b. Application by means of Hopper (Graco Texspray 1500) With a
nozzle from 2 to 4mm from 1 to 4 layers of 50mm to 250mm in thickness according to desired temperature in inside line
c. Application of finishing topcoat of Rust Grip or Moist Metal Grip, after allowing HPC to cure.
d. For the cases of buried pipelines, RG or MMG can be applied directly on Concrete Ballast.
Implementation of HPC® Systems
COST BENEFIT IN ENERGY SAVINGS PROJECT NUCOR STEEL
Tank Maintenance Systems
RG + Super Therm +Enamel Grip (optional)
Increases tank intergrity by 5% Can reduce internal tank temperature by
up to 30%, depending on climate. Example: external tank temperature 35C – internal tank temperature 25C.
Reduces evaporative losses by up to 30% Increases maintenance cycles typically by
five years. (10 year life cycle) Reduction in evaporative losses can be
used to develop carbon credits.
Traditional System
Even the best reflective coatings reduce internal tank temperatures by 5% or less.
Typical maintenance cycles are 3-5 years. Does not improve tank integrity. Corrosion penetrates coatings.
Tank Maintenance Systems
Environmental Advantages
Significant reduction of carbon footprint
Potential to generate significant carbon credits.
Reduces evaporative losses by up to 30%
Maintain higher SPI values
A Pemex study, in a conservative model, realized a $18-22.5 million savings in lost product via evaporation
Operational Advantages
A systemic approach of Rust-Grip and Super Therm application increased operational maintenance from 5 to 10 years.
Tank wall intergrity increased by 5-10%.
Insulation from fire impacts increased significantly.
Finished Tanks
RG+Super Therm Coating
KSA – NG Tank
The project was conducted in KSA on a NG tank. These the FLIR studies conducted at the conclusion of the coatings. This gives you a direct side-by-side comparision of two tanks, one treated with Super Therm and a second identical tank is the same location under exactly the same conditions.
Mitsubishi Tank Farm
Super Therm Description
SUPER THERM is a water-borne combination of high performance aliphatic urethanes, elastomeric acrylics, and resin additives which produces a tough but flexible coating.
SUPER THERM contains 4 unique ceramics to block 95% of solar heat from entering the coated vessel or structure. These include visual light, ultra violet (UV), and infra red (IR) radiation.
These insulative properties drastically reduces expansion and contraction of the roof and a structures’ sidewalls which significantly increases the integrity and useful life of the structure.
Summary of Advantages for Tank Farm Management
A System Approach to Tank Management utilizing Rust Grip + SUPER THERM is significant over traditional coatings.
Increase required maintenance cycles by 5 years.
Significant reduction of evaporative losses, up to 20% depending on climate and mean ambient temperatures. These reductions in evaporative losses does not only save product loss and associated revenues, but when verified by source testing, these reductions in losses can be converted to valid carbon credits.
Improves tank integrity, thus lowering blow-out risk and extending the life of existing tank farms.
Proven Performance
Current Client List:
BP Oil SUNOCO
PEMEX (Mexico)
Luk Gasprom (Russia)
ARAMCO (Saudi Arabia)
LINDE
Mitsubishi
For further Information:
Contact: William Anderson ZMENDCO 946 Morgan Street Brackenridge, Pa. USA 15014 Cell Direct: 001.425.463.5486 Email: redhawk 500@ gmail.com
Or: Global Engineering Trading and Industry Ninth Floor, Al Shrooq Tower-2 Sharq, Jaber Al Mubarak St. , Kuwait P.O. Box 2880, Salmiya, 22029 State of Kuwait Tel Office : (965) 2247 6953 / 4 Fax : (965) 2247 6955 Email: Ghazi Eidi @[email protected]