© gnu su-jin kim deformation & strengthening material science deformation & strengthening...
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© GNU Su-Jin Kim© GNU Su-Jin Kim
Deformation & StrengtheningDeformation & StrengtheningMaterial ScienceMaterial Science
Deformation & Strengthening
변형 경화
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Deformation & StrengtheningDeformation & StrengtheningMaterial ScienceMaterial Science 2
Dislocation Motion ( 전위 )• Metals - plastic deformation occurs by dislocation movement• If dislocations can't move, plastic deformation doesn't occur!
• Single Crystal Slip ( 단결정미끄럼 )
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Deformation & StrengtheningDeformation & StrengtheningMaterial ScienceMaterial Science
Slip Motion in Polycrystals ( 다결정미끄럼 )Polycrystals stronger than single crystals grain boundaries
are barriers to dislocation motion.
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Deformation & StrengtheningDeformation & StrengtheningMaterial ScienceMaterial Science 4
Anisotropy can be induced by rolling a polycrystalline metal.
- before rolling
235 m
- after rolling
- anisotropic( 이방성 ) since rolling affects grain orientation and shape.
rolling direction
Anisotropy in y
- isotropic( 등방성 ) since grains are equiaxed & randomly oriented.
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Deformation & StrengtheningDeformation & StrengtheningMaterial ScienceMaterial Science 5
Strengthening( 강화 ): 1: Reduce Grain Size( 결정립 미세화 )
Smaller grain size increase grain boundaries, barriers to make slip difficult.
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Deformation & StrengtheningDeformation & StrengtheningMaterial ScienceMaterial Science 6
Strengthening by 2. Solid Solution Alloying ( 합금 )• Reduce mobility of dislocations and increase strength
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Deformation & StrengtheningDeformation & StrengtheningMaterial ScienceMaterial Science 7
Ex: Solid SolutionStrengthening in Copper
• Tensile strength & yield strength increase with wt% Ni.
• Alloying increases y and TS.
Adapted from Fig. 7.16(a) and (b), Callister & Rethwisch 8e.
Ten
sile
str
engt
h (M
Pa)
wt.% Ni, (Concentration C)
200
300
400
0 10 20 30 40 50 Yie
ld s
tren
gth
(MP
a)wt.%Ni, (Concentration C)
60
120
180
0 10 20 30 40 50
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Deformation & StrengtheningDeformation & StrengtheningMaterial ScienceMaterial Science 8
Strengthening: 3: Cold Work (Strain Hardening, 변형경화 )
• Deformation at room temperature (for most metals). • Cod work increase strength and decrease ductility.
-Forging
Ao Ad
force
dieblank
force
-Rolling
roll
AoAd
roll
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Deformation & StrengtheningDeformation & StrengtheningMaterial ScienceMaterial Science 9
Impact of Cold Work ( 냉간가공 효과 )
• Yield strength (y) & Tensile strength (TS) increases.
• Ductility (%EL or %AR) decreases.
As cold work is increased
low carbon steel
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Deformation & StrengtheningDeformation & StrengtheningMaterial ScienceMaterial Science 10
• 1 hour treatment at Tanneal... ( 풀림 ) decreases TS and increases %EL.• Effects of cold work are nullified!
Annealing( 풀림 ) After Cold Working te
nsi
le s
tre
ngth
(M
Pa)
duc
tility
(%
EL
)tensile strength
ductility
Recovery
Recrystallization
Grain Growth
600
300
400
500
60
50
40
30
20
annealing temperature (ºC)200100 300 400 500 600 700 • Three Annealing stages:
1. Recovery 2. Recrystallization 3. Grain Growth
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Deformation & StrengtheningDeformation & StrengtheningMaterial ScienceMaterial Science 11
33% coldworkedbrass
New crystalsnucleate after3 sec. at 580C.
0.6 mm 0.6 mm
Three Stages During Heat Treatment:2. Recrystallization( 재결정 )• New grains are formed
TR = recrystallization temperature =
0.3Tm < TR < 0.6Tm
After 4seconds
After 8seconds
0.6 mm0.6 mm
• All cold-worked grains are eventually consumed/replaced.
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Three Stages During Heat Treatment:3. Grain Growth( 결정립성정 )• At longer times, average grain size increases.
After 8 s,580ºC
After 15 min,580ºC
0.6 mm 0.6 mm
- Small grains shrink and large grains continue to grow
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TR
TR = recrystallization temperature
º