风机电机一体底座 - gitstech.weebly.com -...
TRANSCRIPT
Draft Only Second Contract_ YL-QC-FT-20101022
The Project of Citinickel on the sintering plant
LIST:1. Process Flow (Detailed)
2. Plant Layout (OrePads,Plant Equipment,Production Plans)
3. Material Balance (Feed to Products)
Quantity/Quality (Feed Rate, Output)
4. Capital Requirement (List of Eqpt. and Infra with cost).
5. Estimated operating Cost.
6. Manpower/ Technical Requirement.
7. Consumption rates (Power, Raw Materials).
8. Power Plant Capacity.
9. Summary.
Proposal:
Everlite Mining & Smelting Co. propose a joint venture with Citinickel Corp, to install a pilot Reduction Sintering Processing Plant at Espanola, Palawan, for the purpose of primarily upgrading in pilot level, the Nickel ore of Citinickel at Narra, Espanola from the present 42% to 45% Fe to above 55% Fe and 0% of moisture, This pilot treatment by same process of laterite ore from Palawan and other sources likewise to provide added value to the nickel raw ore.
Upgrading the present Nickel/Iron assaying of Citinickel from 40% Fe to 60% will provide much higher revenue to the company.
Draft plan by Irving Lin on 6/18/20
- 1 -
Draft Only Second Contract_ YL-QC-FT-20101022
1. Process Flow (Detailed).
- 2 -
Draft Only Second Contract_ YL-QC-FT-20101022
2. Plant Layout (Ore Pads,Plant Equipment,Production Plans)Please see the attach file, sinter layout 1 and sinter Layout 2 , sinter,layout 3, Sinter layout 4. picture
二十四箱烧结设备价格 24 Box Sinter parts List
a. Major Parts:,名称:Names
规 格Specification
单位UNIT
件数PCS
单价($) 合计($)
调 速 电 机 : Variable Speed motor 5.5KW Pc 2 $1800 $3600减速器: Reducer(Gear) 350 pc 2 750 1500皮带轮: Pulley (Wheel Disc) PC 4 100 400电动滚筒: Electric Roller Drum 5.5KW Pc 2 1200 2400液压站系统: Hydraulic system 1sets sets 24 1300 31,200
风 机 : Drawing fan or Exhausting Fan 220KWH800 sets 2 35,000 70,000
- 3 -
Draft Only Second Contract_ YL-QC-FT-20101022
引风机: Blower Fan 5.5KWH sets 2 650 1300
皮带机被动滚筒: Belt Conveyor with Roller Φ325 Sets 2 250 500电 机 启 动 柜 : Three-phase motor starter cabinet 220KWH 2 6500 13,000风机电机一体底座
integration of special fans, wall panel, Motor Units
base Blower and motor
mounted on steel
welded base sets 2 700 1400煤气发生炉: Gas Furnace :GasifierWith fixture unit 直径 2 米: Dia
meter:2 m sets 1 100,000100,000
Total$225,300
b. 非标产品: Non-standard Parts:
名称:Names
规 格 : Specification
单位: Unit
件数: Pcs
单价(元
)Price($)合计(元):
Total ($)
备注Remar
k
大小链轮链条: Big Chain or Small Chain or Roller Chain None Sets 2 300 600 箱体耐热护板: Heat Resistant Cast Iron box Sets 24 2250 54,000 箱体支撑件: Support Pieces of Material sets 24 300 7200 门耳: Gate ear
Big hoop or ring sets 48 60 2880 翻板阀: Flap Valves Φ300 sets 24 600 14,400
- 4 -
Draft Only Second Contract_ YL-QC-FT-20101022
篦条: Sinter Grate bar sets 24 1500 36,000 点火车跑轮 : Run round ignitor sets 2 2500 5000 布料车跑轮 : Run Round Hopper (Feeder) sets 2 1900 3800 皮带轮: Belt Pulley sets 4 60 240 加风阀: Fan Valve Φ1500 Sets 2 7500 15,000
Total:$139,1
20
c. 备件: Spare Parts
名称: Name规 格 : Specifications
单位: Unit
件数Pcs
单价(元)Price$
合计(元)Total
($)备注:
Remark
箱体耐热护板: Heat Resistant Cast Iron box set 6 2250 13,500 篦条: Sinter Grate bar set 6 1500 9000
Total:$ 22.500
Total $386.920
Other Processing parts:
a. Conveyor system with motor:
b. Crusher and screen for row ore and sinter feed.
c. Magnetic separation unit (MSU) for upgrading the FE (Iron content)
Total about $250, 000.00
Grand Total: 386.920+450.000=$836.920.00 for the parts,
Not including shipping and set up, installation, testing, operation etc. and
construction for the housing of plant and Machine shop and dormitory for the
worker not including…..
- 5 -
Draft Only Second Contract_ YL-QC-FT-20101022
3. Material Balance (Feed to Products). A. Daily feed in 600 M/T, products sinter feed 300M/T
B. Quantity/Quality (Feed Rate, Output)a. If feed in row ore 0.5% to 1.0% NI and 40% to 45% grade of iron, we can beneficiary and
upgrade to 55% to 60%b. Capital Requirement (List of Eqpt. and Infra with cost), about 1.5 millions to 2.0 millions
4. Capital Requirement (List of Eqpt. and Infra with cost).
The Parts will Purchasing at Philippines, Taiwan, China
a. Construction materials: about 90 Tons of steels will purchasing from
Local or Taiwan.
b. The Blending Drums like Cement Mixer drum and will purchasing
from local.c. the construction of sintering machine rolling machine with oxygen
acetylene welding electrodes chain hoists and other aids to solve in the Philippine
24 square meter sinter Equipment List, 24平米烧结机配置单序号 名称, name
数量quantity
单位units
备注:remark
1煤气炉炉体, 煤气发生炉: Gas Furnace body, :Gas
ifier 1set 套 set
含支脚、支腿、汽包, include. foot, leg, bubble enclouser.
2 灰盘:Ash Tray 1set 套 set含钢球、球架、炉栅:include steel
ball, ball support, Furnace Rack,
3上煤系统: Coal deliever
System,1 套 Set
含轨道、煤斗、卷扬机: include, Rail, Coal Hopper, Motor Hoist,
4加煤系统: Coal add
system1 套 双煤箱、双钟罩:Double coal box,
double bell-type cover.
5动力传动: Power
transmission system,1 套 蜗轮蜗杆传动(或齿轮传动)
6重力除尘器: Gravity de-
dust system1 台
7 旋风除尘器: Cyclone de- 1 台 带隔断水封- 6 -
Draft Only Second Contract_ YL-QC-FT-20101022
dust system
8 放散阀:release valve 1 台 含烟囱9 供风管: air supply pipe 1 套 含风阀10 风机: blower. 1 台 5.5kw
11 控制柜:Control box 1 台 含电偶,测温仪、压力计work on the way need some auxiliary for housing, machine shop, dormitory for smelter worker, civil work, ground work etc………$850K cost
A. Standard Power Generator 1000Kva B. Dryer for pre-heat wet nickel ore. Use de-dusting sinter heat from blower .
to the storage tank sucking to dryer with 2.2 X 20 meter length of Rotary dryer.
Ф2.2×20m 烘干机主要技术参数C. . Electric transformer 13800v to 440v 1000kva.(for Dryer
& Sinter use.).D. Crusher and and MSU (Design & install on the spot).
THE BUDGETING EXPENSES OF SINTERING PLANT.
1. THE COST OF MAJOR PARTS INCLUDING
A. STANARDS PARTS.............................................................................. ..,$225,300.00
B. NON-STANDARD PARTS...........................................................................$139,120.00
C. SPARE PARTS.............................................................................. ...... …..$ 22,500.00.
D. Processing Parts………………………………………………………………..$250,000.00
2. THE COST OF OTHER AUXILIARY PARTS & TOOLS..................................$100,000.00
3. THE BUDGETING COST OF CIVIL WORK FOR LABOR AND PARTS ……….$180,000.00
4. ENGINEER JOB PLUST INSTALLATION AND SET-UP(3-4 MONTHS)............$200.000.00
(8-10 ENGINEER WILL STAY AT PH FOR THE JOB, UNTIL COMPLETED)
5. INLAND TRANSPORTATION AND OCEAN SHIPPING(TAIWAN, CHINA, PH,).$100,000.00
- 7 -
Draft Only Second Contract_ YL-QC-FT-20101022
(8-12 pcs CONTAINER FROM CHINA SANXI TO NINBO,& TAIWAN KAOSHUNG
AND WILL ARRIVED Manila, THAN transfer to Palawan by Barge)
6. WARRANTY SERVICE FOR CHINESE ENGINEER IN ONE YEARS.................$100,000.00
(ONE ENGINEER WILL STAY AT PHILIPPINE FOR THE SERVICE)
7. STEEL PARTS FROM TAIWAN (90X1200)............................................................$180,000.00
8. THE BLENDING DRUMS (PH MIXER WITH MOTOR AND ALL THE PARTS.)……$60,000.00
9. OTHER EXPENSES, AND RESERVE FOR CUSTOM (IN AND OUT TAX.).........$100,000.00
TOTAL........................................................................................................................$1,228,920.00
Grand Total………………………………………………….$1,656,920.00
Power Gen-set with installation and set up……………………..1,000.000.00
Start Working capital………………………………………………..800.000.00
5. Estimated operating CostEstimated operation cost will be ORE,monthly 700X30days= 21,000M/Tx20=480,000USDMonthly Coal 10%$2400M/T plus Gasifier(15X30=750T)=3150 M/TX$70=220,500USDManpower and Engineer 60x3=180worker 180 X10,000peso=1.8 millions==40,000USD
6. Manpower/ Technical Requirement.Total have 4 shift, one shift about 45 people including service people and engineer, total about
180people..
7. Consumption rates (Power, Raw Materials)Power will be 200W X2 =400kW for sintering plus other beneficiary usage like crusher, ball mill, MSU,
total about 1000kW max.
8. Power Plant Capacity. One M.W. but can be expanded to 5 M.W for future use.
9. Summary.
Process Description:
- 8 -
Draft Only Second Contract_ YL-QC-FT-20101022
The process involves subjecting the bed of material (iron and laterite) to a reduction-sintering temperature environment with coal as reductant to fuse and transform the hematitic iron to magnetite in the case of the laterite followed by beneficiation using magnetic separation and heavy media separation in order to effectively discard the non-metallic in the ore and achieve a higher grade iron and nickel. In the case of magnetite concentrate, sintering and partial reduction of the magnetite is achieved and followed by beneficiation to produce 60% Fe final product.
All the material products will be exported to China and to other countries.
Project Description and facilities:
The project involves installation of 12 sintering boxes of standard specification complete with:
1. Complete Gas producer 2.0 meter diameter with 2 ignition heads, safety valves and sealing mechanism.2. Ignition fan for the gas ignition chamber3. Gas sealing mechanism the entire length of sintering boxes layout4. One sucking fan ( blower), 300 kw drive with 48 inch dia main ducts and 16 inch individual ducts complete
with cyclone precipitator, drive motor and control, scrubber and effluent column.5. Center loading conveyor with loading hopper6. One crusher, blender & agglomerator, motor and conveyors.7. Loading bin and conveyor8. Coal bin and proportionator9. Sintering breaker and cooling system10.Beneficiation equipment composed of crusher, hammer mill, ball mill, classifier, spiral and table, magnetic
separators.11. Environmental protection facilities, scrubbers and dust collectors12.Transportation system for sinter13.Admin and maintenance facilities14.90 tons of steel material15.Water supply facilities
Capital Cost:
The complete project to include plant equipment facilities and 6 months working capital cost will require about US$ 1.656,920.00 million.(1.66 millions). Not including housing of plant and Machine shop and dormitory for the worker, not including Option:A. Standard Power Generator 1000KvaB. Dryer for pre-heat wet nickel ore. Use de-dusting sinter heat from blower
- 9 -
Draft Only Second Contract_ YL-QC-FT-20101022
to the storage tank sucking to dryer with 2.2 X 20 meter length of Rotary dryer..C.. Electric transformer 13800v to 440v 1000kva.(for Dryer & Sinter use.).
…..
Equity Sharing:
Everlite Mining & Smelting Corp - 15%
Citinickel Mining & Dev. Corp - 85%
Citinickel will amortize the plant capital cost and working capital before the above equity sharing will take effect.
Prices of products for export will be based on the world metal price on thee metals
At the time of the shipment.
Responsibilities: Citinickel and Everlite
A. Citinickel Cons. Mining & Dev.Corp:
1. CitinickelCorp will provide the land for the plant on a lease agreement for 10 years renewable for another 10 years.
2. Citinickel to obtain the processing permit, environmental compliance certification and
other governmental requirement and export license, as well as corporate relationship with the LGU and City officials. Cost of permitting, environmental compliance and process plant permit is to be born by Citinickel Corp.
- 10 -
Draft Only Second Contract_ YL-QC-FT-20101022
3. Citinickel to guarantee the security in the mine site for the technical engineers and staff
Everlite will be supervising the installation, operation and maintenance of the plant operation.
4. Everlite to provide operating personnel, employees for the operation of the plant.5. Citinickel to be responsible to make available power source from the grid, about 1000 kW.
for this pilot project.
B. Everlite Mining & Smelting Corp:
1. Everlite Mining & Smelting Corp should make available the Sintering Processing Facilities to achieve the pilot level purpose composed of initially 24 sinter boxes, non-moving type, with the ignition chambers moving from box to box and other facilities.
2. Citinickel will purchase all the equipment and operating supplies to operate the plant at the most efficient manner.
3. Everlite should bear the transportation of the equipment to Manila,
Organize the training of personnel for operation and maintenance and provide Chinese technical staff initially to install the process equipment.
4. Everlite to bear the salary and living allowances of the technicians from China during the installation, training and commissioning.
5. Everlite should complete one production line within 6 months from the start of the project or after permits are approved.
Both parties agree that the cooperation and contractual period is based on 10 years from the signing of the agreement with the option to extend another 10 years.
.
- 11 -
Draft Only Second Contract_ YL-QC-FT-20101022
- 12 -