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Because of their delivery rates and reservoir capacities these grease pump units are designed to supply small- and medium-sizesystems.They come with 2 or 3 pump outlet ports.

The possible operating voltages are 115 or 230 V AC, 50 or 60 Hz or 12 or 24 V DC.

Safety elements like safety valves, overpressure indicators or rupture discs must be provided for in order to protect the pump unit fromoverloads. Information on this point can also be found in leaflet 1-0107-6-US, page 3 Accessories.

www.vogelag.com

electrically driven, for small- and medium-sizeprogressive and multiline systems

Grease Pump Units1-0107-2-US

GSJ0KFA1 / KFA10 KFG1-5

Diagram of a modular progressive systemwith KFA10-W pump unit

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Progressive Systems, Grease Pump Units KFA1 and KFA10 1-0107-2-US 2

Piston pump with reservoirModels KFA1 and KFA10

The pump can be outfitted with a maximum of two pumpelements.Versions for various operating voltages are available.

With lubricant-level switchOrder No. Order No. Operating voltage

KFA1-M KFA1-M-W 24 V DC

KFA10 KFA10-W 115 V AC, 50 or 60 Hz230 V AC, 50 or 60 Hz

Pump elementsOrder No. Delivery rate 1) Connection

[ccm/min] thread

KFA1.U1 2.0KFA1.U2 1.5 M14x1.5KFA1.U3 1.0

1 ) The indicated delivery rates refer to the delivery of NLGI grade 2 grease at a temperature of +20 C and a back pressure of 50 bars.Temperatures and pressures that deviate therefrom will change thedelivery rate.Take the indicated values as a basis when configuring a centrallubrication system.

Safety valvesOrder No. Opening pressure Connection Connection

[bars] thread for tube diam.

161-210-012300 20 M14x1.5

6161-210-016 10

Please indicate in addition to the order No.:operating voltage,quantity and order No. of pump elements with safety valve.

Order exampleKFA1-M-W, 24 V DC

outfitted with pump elementoutlet 1 KFA1.U1outlet 2 KFA1.U3 and2 safety valves 161-210-012

Technical data

Unit

Model KFA1Operating voltage . . . . . . . . . . . 24 V DCTyp. power consumption . . . . . . 0.5 A at 24 Vat max. operating pressure and 20 C

Max. back pressure . . . . . . . . . . 300 barsMode/ON time . . . . . . . . . . . . . . S3 20 % 50 minutesPerm. operating temperature . . . 25 C to +75 C

Model KFA10Operating voltage . . . . . . . . . . . 115 V AC, 50 or 60 Hz

230 V AC, 50 or 60 HzTyp. power consumption . . . . . . 1 A at 115 V / 50 Hzat max. operating pressure and 20 C 1.3 A at 115 V / 60 Hz

. . . . . . . . . . . . . . . . . . . . . . . 0.45 A at 230 V / 50 Hz

. . . . . . . . . . . . . . . . . . . . . . . 0.66 A at 230 V / 60 HzMax. back pressure . . . . . . . . . . 300 barsMode/ON time . . . . . . . . . . . . . . S3 10 % 50 minutesPerm. operating temperature . . . 0 C to +40 C

Models KFA 1 and KFA10Type of enclosure, DIN EN 60529 . IP 55Reservoir capacity . . . . . . . . . . . 1 kgNumber of outlet ports . . . . . . . . max. 2

Meets EC Directives: 89/336/EEC (EMC)

Lubricant . . . . . . . . . . . . . . . . . grease up to NLGI grade 2with EP additives,max. flow pressure 700 mbars

Please note: only use grease that has been approved byWilly Vogel AG.

Approved lubricants list Lubricants for Progressive systems,NLGI grade 2 see www.vogelag.com orplease request from info@vogel-berlin.de.

Lubricant-level switchType of contact . . . . . . . . . . . . . 1 changeoverMax. rated voltage . . . . . . . . . . . 24 V DCMax. switching current . . . . . . . . 0.5 ASocket box. . . . . . . . . . . . . . . . . M12x1 (4-PIN)

Please note:The installation's ambient surroundings and cable connectionshave a decisive influence on the unit's electromagnetic compati-bility. During the installation it is therefore necessary to assure theEMC of the entire system.

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Progressive Systems, Grease Pump Units KFA1 and KFA10 1-0107-2-US 3

Legend, model KFA1

L+ +potential, supply voltage(main machine switch ON)

M potential, supply voltage(OV, GND)

X1 plug-in connection, supply voltageX2 plug-in connection, lubricant-level switchWS lubricant-level switch

contact illustration: full reservoir)

F fuse (line protection)

1) external control system:

relay contact pump ON2) PIN without internal connection

Protective measures to be taken for properoperation:Functional extra-low voltage with safetyseparation (FELV)Standards: EN 60204 Part 1: 1992 / IEC 204-1:1992, modified DIN VDE 0100 T 410 A2 / IEC 364-4-41: 1992

X2 Color code Core colorPIN abbreviations

1 BN brown2 WH white3 BU blue4 BK black

KFA1-M-W / KFA10-W (with lubricant-level switch)

Terminal diagramModel KFA1

Terminal diagramModel KFA10

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Progressive Systems, Grease Pump Units KFG1-5 and KFG1-5W2-M 1-0107-2-US 4

Piston pump with reservoirModels KFG1-5 and KFG1-5W2-M

The pump can be equipped with a maximum of three pumpelements.

With lubricant-level switchOrder No. Order No.

KFG1-5 KFG1-5W2-M

Pump elements

Order No. Delivery rate 1) Connection[ccm/min] thread

KFG1.U1 2.5KFG1.U2 1.8KFG1.U3 1.3 M14x1.5KFG1.U4 0.8KFG1.U40 0.8 to 2.4 adjustable

1 ) The indicated delivery rates refer to the delivery of NLGI grade 2 grease at a temperature of +20 C and a back pressure of 50 bars. Tempera- tures and pressures that deviate therefrom will change the delivery rate.Take the indicated values as a basis when configuring a centrallubrication system.

Safety valves

Order No. Opening Connection Connectionpressure thread for[bars] tube diam.

161-210-006 300 20 M14x1.5 10

Please indicate in addition to the order No.:operating voltage,quantity and order No. of pump elements with safety valve.

Order example

KFG1-5W2, 24 V DCoutfitted with pump elementKFG1.U1 (left 1.1)KFG1.U2 (middle 1.2)KFG1.U3 (right 1.3)and 3 safety valves 161-210-006

Technical data

MotorOperating voltage . . . . . . . . . . . 12 V DC / 24 V DCFuse . . . . . . . . . . . . . . . . . . . . . 5 A / 3 A

UnitMax. back pressure . . . . . . . . . . 300 barsMode/ ON time. . . . . . . . . . . . . . S3 20 % 50 minutesPerm. operating temperature . . . 25 C to +75 CType of enclosure DIN 40050, T9 . IP 5K6KReservoir capacity . . . . . . . . . . . 2 kgReservoir material . . . . . . . . . . . PA6iNumber of outlet ports . . . . . . . . max. 3 (1.1, 1.2 and 1.3) 1)

(If less than 3 outlet ports are needed, screw plugs are used in place ofpump elements.)

Lubricant . . . . . . . . . . . . . . . . . grease up to NLGI grade 2compatible with: plastics, NBR elastomers,

copper and copper alloys.Max. flow pressure 700 mbarsPlease note: only use grease that has been approved byWilly Vogel AG.Approved lubricants list Lubricants for progressive systems,NLGI grade 2 see www.vogelag.com orplease request from info@vogel-berlin.de.

Lubricant-level switchFunction:Switch opens when lubricant drops to critical level.Fault also signaled in the event of a wire break.Operating voltage . . . . . . . . . . . 10 to 30 V DCSwitching frequency. . . . . . . . . . 100 Hz

Continuous current . . . . . . . . . . 200 mANatural current consumption . . . 6 to 12 mAVoltage drop . . . . . . . . . . . . . . . 1.8 V at I continuousSpecial protective measures . . . load dump protection for

commercial vehiclesto DIN 40839-T1

EC directives . . . . . . . . . . . . . . . EN 60947-5-2

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Progressive Systems, Grease Pump Units KFG1-5 and KFG1-5W2-M 1-0107-2-US 5

Protective measures to be taken forproper operation on machinery:

Functional extra-low voltage with safety separationto standards: EN 60204, Part 1: 1992

DIN VDE 0100T410 A2 Disconnect the unit for insulation and voltage tests

to EN 60204-1:1992.

KFG1-5W2-M (with lubricant-level switch)

Hydraulic layout Lubricant-level switch

Color coding Core colorabbreviations

BN brownBU blueBK black

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Progressive Systems, Grease Pump Units GSJ0 1-0107-2-US 6

Grease pump units, electrically drivenModel GSJ0

The pump can be outfitted with a maximum of two adjustablepump elements.

Two different max. delivery rates are available in this connection.The delivery rate is set from the outside without any dismantlingbeing required.

Depending on the size of the system and topping-up intervals,four reservoir sizes are available, each of which is equipped witha follower piston. The unit can also be outfitted with an electricallubricant-level monitor on request.

Reservoir [kg] 2.5 3.5 5 8

H [mm] 370 415 475 560

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Progressive Systems, Grease Pump Units GSJ0 1-0107-2-US 7

Technical data

UnitOutlet ports . . . . . . . . . . . . . . . . . 2Delivery rate per outlet and stroke: 0 - 0.08 (6 piston). . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 0.15 ccm (8 piston)

Reservoir capacity . . . . . . . . . . . . 2.5; 3.5; 5 or 8 kgMax. back pressure . . . . . . . . . . . 250 barPerm. operating temperature . . . . 0 C to +60 C

Lieferbare Pumpenelemente . . . GS100-6-6 , GS100-6-8adjustable from 0-1.2 ccm/min;GS100-8-6 , GS100-8-8adjustable from 0-2.25 ccm/min

MotorOperating voltage :. . . . . . . . . . . . optional

230/400 V AC, 50/60 Hz230 V AC, 50/60 Hz

Drive power . . . . . . . . . . . . . . . . . 90 W

Power consumption . . . . . . . . . . . 230/400 V AC; 0.59/0.34 A. . . . . . . . . . . . . . . . . . . . . . . . . . 230 V AC; 0.89 A

Type of enclosure, DIN EN 60529 IP 55

Lubricant-level switchMax. switching capacity . . . . . . . . 10 VAMax. voltage. . . . . . . . . . . . . . . . . 250 VMax. power consumption . . . . . . . 0.5 A

Lubricant . . . . . . . . . . . . . . . . . . grease, NLGI grade 2max. flow pressure 700 mbars

Please note: only use grease that has been approved byWilly Vogel AG.Approved lubricants list Lubricants for Progressive systems,NLGI grade 2 see www.vogelag.com orplease request from info@vogel-berlin.de.

Order information

Pump unit GSJ0- _ K _ + _ _ _Max. 2 outlet ports

Reservoir [kg]

2.5 23.5 35 58 8

Lubricant-level switchwithoutmin. 1max. 2min./max. 3

Voltage code3-phase 230/400 V 1401-phase 230 V 428

Order exampleThe order No. for a unit outfitted with5 grease reservoir,lubricant-level switch, max. level,operating voltage 230/400 Vreads as follows: GSJ0-5K2+140

The pump elements have to be ordered in addition.

Pump element GS100- _ - _Piston

6 mm 68 mm 8

Screwed outlet union for tubing6 mm 68 mm 8

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Leaflet information

1-0107-1-US Progressive Feeders1-0107-3-US Grease Pump Units (models GSJ, FB, FF)1-0107-4-US Grease Pump Units (models PF, PFP, PFH)1-0107-5-US Piston Pumps (models PPU, PHU)1-0107-6-US Accessories for Progressive Systems

Progressive Systems, Grease Pump Units 1-0107-2-US 8

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Willy Vogel AGMotzener Strasse 35/3712277 Berlin, GermanyP.O. Box 9704 44 12704 Berlin

Phone (++49) 30-720 02-0Fax (++49) 30 -7 20 02-111E-mail info@vogel-berlin.deInternet www.vogelag.com