1. about testing center - 比亚迪新能源官方网站 · pdf file ·...

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1. About Testing Center New Energy Testing Center was established in 2009 which aimed at testing and certification for new energy products. This Testing Center covers an area about 3000 square meters and contains four laboratories, High Power Products Lab, Environment Test Lab, EMC Test Lab and Electrical Safety Lab. It has 1MW global power grid environment, advanced testing equipments and test analysis team rich in experience. Besides it is in accordance with the requirements of ISO/IEC 17025. Quality policy Scientific & just, accurate & reliable, normative, customer satisfaction Testing must be done according to the following principle, test method should be scientific, behavior must be just to ensure results are accurate and reliable, good specification and satisfied testing service to clients. Quality object Do not have any conclusive mistake in the test report. Accuracy rate is more than 95.5%. Customer satisfaction is more than 80%. Testing completion rate is more than 95% every month. Laboratory qualification From now on New Energy Testing Center has obtained the authorization from UL, VDE, TUV and other certification authorities. These authorities also test and carry out projects in it, such as solar power and electrical quality test items of NESC, CQC certification item of CCIC Southern Electronic Product Testing (Shen Zhen) Co. LTD, Nuclear power plant high-capacity battery energy storage system prototype identification of China General Nuclear Power Group Technology Institute,

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Page 1: 1. About Testing Center - 比亚迪新能源官方网站 · PDF file · 2013-12-06The authorized standards are as follow: IEC 62109-1:Safety of power conversion equipment for use

1. About Testing Center

New Energy Testing Center was established in 2009 which aimed at testing and certification for

new energy products. This Testing Center covers an area about 3000 square meters and contains four

laboratories, High Power Product‘s Lab, Environment Test Lab, EMC Test Lab and Electrical Safety

Lab. It has 1MW global power grid environment, advanced testing equipments and test analysis

team rich in experience. Besides it is in accordance with the requirements of ISO/IEC 17025.

Quality policy

Scientific & just, accurate & reliable, normative, customer satisfaction

Testing must be done according to the following principle, test method should be scientific,

behavior must be just to ensure results are accurate and reliable, good specification and satisfied

testing service to clients.

Quality object

Do not have any conclusive mistake in the test report.

Accuracy rate is more than 95.5%.

Customer satisfaction is more than 80%.

Testing completion rate is more than 95% every month.

Laboratory qualification

From now on New Energy Testing Center has obtained the authorization from UL, VDE, TUV

and other certification authorities. These authorities also test and carry out projects in it, such as

solar power and electrical quality test items of NESC, CQC certification item of CCIC Southern

Electronic Product Testing (Shen Zhen) Co. LTD, Nuclear power plant high-capacity battery energy

storage system prototype identification of China General Nuclear Power Group Technology Institute,

Page 2: 1. About Testing Center - 比亚迪新能源官方网站 · PDF file · 2013-12-06The authorized standards are as follow: IEC 62109-1:Safety of power conversion equipment for use

CGC certification item of Shen Zhen Academy of Metrology & Quality inspection, SAA

certification item of Bureau Veritas.

UL Laboratory Authorization

The authorized standards are as follow:

UL 1741-2010:Inverters, Converters, Controllers and Interconnection System Equipment for Use with Distributed Energy Resources

IEEE1547:IEEE Standard for Interconnecting Distributed Resources with Electric Power Systems

IEEE1547-1 IEEE Standard Conformance Test Procedures for Equipment Interconnecting

Distributed Resources with Electric Power Systems

UL2202 Electric Vehicle (EV) Charging System Equipment

UL Subject 2594 EV Cord Sets& Charging Stations

UL2231-1 Personnel Protection Systems for Electric Vehicle (EV) Supply Circuits: General Requirements

UL2231-2 Personnel Protection Systems for Electric Vehicle (EV) Supply Circuits: Particular Requirements for Protection Devices for Use in Charging Systems

TUV Laboratory Authorization

Page 3: 1. About Testing Center - 比亚迪新能源官方网站 · PDF file · 2013-12-06The authorized standards are as follow: IEC 62109-1:Safety of power conversion equipment for use

The authorized standards are as follow:

IEC 62109-1:Safety of power conversion equipment for use in photovoltaic power systems—Part 1-general requirements

DIN V VDE V 0126-1-1:2006-02 Automatic disconnection device between a generator and the public low-voltage grid

VDE-AR-N4105:2011-08 Power generation systems connected to the low-voltage distribution network

IEC/EN 61851-1:2011 Electric vehicle conductive charging system —Part 1: General requirements

IEC_69_186_CD_2010 (IEC61851-23) Electric vehicle conductive charging system-part23:d.c. electric vehicle charging station

VDE laboratory Authorization

Page 4: 1. About Testing Center - 比亚迪新能源官方网站 · PDF file · 2013-12-06The authorized standards are as follow: IEC 62109-1:Safety of power conversion equipment for use

The authorized standards are as follow:

IEC62109-1:Safety of power conversion equipment for use in photovoltaic power systems—Part 1-general requirements

DIN V VDE V 0126-1-1:2006-02 Automatic disconnection device between a generator and the public low-voltage grid

Page 5: 1. About Testing Center - 比亚迪新能源官方网站 · PDF file · 2013-12-06The authorized standards are as follow: IEC 62109-1:Safety of power conversion equipment for use

Testing process

Confirm test requirment

Receive testing

sample

Confirm sample status

Test plan

Doing test

Tracking record during test

Complete the test

Raw data preparation

Audit raw test data

Write test report

Audit test report

Approve the test

report

Test report controlled

Send test report to

client

Receive test order

Feedback to client

Return the sample

Feedback to client

Reconfirm test data

Rewrite

Y

Y

N

N

N

Y

N

Y

Page 6: 1. About Testing Center - 比亚迪新能源官方网站 · PDF file · 2013-12-06The authorized standards are as follow: IEC 62109-1:Safety of power conversion equipment for use

Certification process

The applicant provide product

information & quote

Estimate certification cost &

provide certification scheme

Sign service contact

apply

Confirm application

Test standard Test ability Test itemSample

requirement

Prepare sample according to the

requirement

Provide sample and documents

Product predictionReview technical

documents

Witness test

Provide project number, follow

up test schedules

Complete the test

Pass or not

Equipment

requirement

Factory inspection

requirment

Factory inspection guidance

Determine checking date

Accompanying to review

Review of qualified

Issue the

certificate

Certificate

maintennance

N

Y

Page 7: 1. About Testing Center - 比亚迪新能源官方网站 · PDF file · 2013-12-06The authorized standards are as follow: IEC 62109-1:Safety of power conversion equipment for use

2. Scope of service

Cooperating organization

Certification authorities

Testing organization

Page 8: 1. About Testing Center - 比亚迪新能源官方网站 · PDF file · 2013-12-06The authorized standards are as follow: IEC 62109-1:Safety of power conversion equipment for use

3. Main testing platform

Electrical diagram for small capacity products’ testing platform

1. full-automatic test, only needs to press a button, avoiding the artificial mistake.

2. Saving the test time, the standard test item is excellent.

3. The test report can trace back and storage.

4. Match the test request of IEEE1547, 1547.1, UL1741, VDE0126, CEI-021, GB/ T 19939, and CGC/

GF001: 2009A.

Electrical diagram for big capacity products’ testing platform

Page 9: 1. About Testing Center - 比亚迪新能源官方网站 · PDF file · 2013-12-06The authorized standards are as follow: IEC 62109-1:Safety of power conversion equipment for use

1、Voltage 480VAC, frequency 60Hz, rated power 500kW.

2、there are three kinds of work mode, grid-connected charging,grid-connected discharging, and isolated

power system operation.

1、Voltage 380VAC, frequency 50Hz, rated power 500kW.

2、there are three kinds of work mode, grid-connected charging,grid-connected discharging, and isolated

power system operation.

4. Main equipment resources

Power analyzer HIOKI 3390 power quality analyzer Fluke 1760

Page 10: 1. About Testing Center - 比亚迪新能源官方网站 · PDF file · 2013-12-06The authorized standards are as follow: IEC 62109-1:Safety of power conversion equipment for use

AC/DC withstand voltage/insulation

resistance tester TOS9201

Leakage current tester TOS3200

Lighting surge tester SKS-0506

Instrument for measuring partial

discharge KPD2050

Simulated electric network power supply

Chroma 61512+A615103

Simulated PV-array supply

TC.P.32.800.400.S

Page 11: 1. About Testing Center - 比亚迪新能源官方网站 · PDF file · 2013-12-06The authorized standards are as follow: IEC 62109-1:Safety of power conversion equipment for use

Islanding tester ACLT-48500 UL Rain & water spray library

HALT equipment Salt spray test chamber RSC-012

Vibration table for four tone

DC-4000-40

Vibration table for four tone

DC-1000-15

Page 12: 1. About Testing Center - 比亚迪新能源官方网站 · PDF file · 2013-12-06The authorized standards are as follow: IEC 62109-1:Safety of power conversion equipment for use

High power DC source manufactured by BYD High power AC source manufactured by BYD

High-low temperature test

chamber EBS-SDJ620

Low temperature test

chamber DW-216

High temperature test

chamber STU4-10

Walk-in high-low temperature test chamber

Page 13: 1. About Testing Center - 比亚迪新能源官方网站 · PDF file · 2013-12-06The authorized standards are as follow: IEC 62109-1:Safety of power conversion equipment for use

5. News and information

Visit by certification authority

BYD&UL sign MOU

Group photos of leaders of both parties

Award UL250KW inverter certificate Post UL mark on BYD inverter

Page 14: 1. About Testing Center - 比亚迪新能源官方网站 · PDF file · 2013-12-06The authorized standards are as follow: IEC 62109-1:Safety of power conversion equipment for use

Christopher Flueckiger visited and communicated UL standard

VDE chairman Wilfried Jaeger visited BYD, signed long term cooperation agreement

and awarded certificate

Sign long term cooperation agreement Conference field

Page 15: 1. About Testing Center - 比亚迪新能源官方网站 · PDF file · 2013-12-06The authorized standards are as follow: IEC 62109-1:Safety of power conversion equipment for use

Vice president of TUV Greater China Holger Kunz visited BYD and issued C100D

certificate

UL MEIHUA certification Co.LTD visited to BYD

Leaders of both parties talk in the

award ceremony

Holger Kunz represent TUV issued C100

certificate to BYD

Communicate the UL certification The two sides talked friendly

Page 16: 1. About Testing Center - 比亚迪新能源官方网站 · PDF file · 2013-12-06The authorized standards are as follow: IEC 62109-1:Safety of power conversion equipment for use

Field testing

The test of BSG250K- U isolated photovoltaic inverter contains 40 test items according to the

standard UL1741 and IEEE1547, the typical items are over voltage test, under voltage test, over

frequency test, under frequency test, islanding detection, temperature rise test, overload test,

voltage/insulation resistance, rainfall test, and EMI test and so on.

The test of BSG500KTL-E non-isolated photovoltaic inverter contains 50 test items according to the

standard VDE0126-1-1 and IEC62109, the typical items are over voltage test, under voltage test,

over frequency test, under frequency test, islanding detection, DC injection test, Single fault test,

temperature rise test, dust prevention test, voltage/insulation resistance, EMC test and so on.