2020 第三届中国智慧供应链与物流创新峰会 2020/10/21 shanghai
TRANSCRIPT
2020 第三届中国智慧供应链与物流创新峰会2020/10/21 Shanghai
Long Wong
About the Speaker
• COO of UCO.com, the market leader for cosmetics eCommerce in China
• 2004-05 Amazon.com HQ, responsible for World Wide Operations projects
• 2006-07 Director of Supply Chain & Transportation for Amazon China
• 2009-10 Head of Supply Chain & Logistics at Metersbonwe, a leading Chinese casual apparel retailer
• Various eCommerce start-up experience
Leader in China Beauty Ecommerce
2019GMV
USD~1.5B
Staff
1400+
DSR Service Level
20 shops >industry
average by at least 35%
TmallFlagship
20+ Tier 1 Brands
12 >100M2>1B
ISO27001 Data Security Service Certification
Company Services – Core Service Elements
Evolving Brands
Incubation
• 2019 RMB 10B+ (~USD 1.5B) GMV
• No. 1 Tmall, VIP Beauty Partner,
Selected JD partner
• 40+ Beauty Brands partnership
• Brand China Strategy and
Market Development
• Omni Channel development
• Social and content marketing
service partner that combines
ecommerce conversion and
social index
Social and Content
Marketing
Full Channels Ecommerce
Partner
Offline and Social
Commerce Channel
partnership
• Data driven retail enabler to
extend total Channel coverage
to offline and other evolving
channels
Spinning Off Professional
Service Elements to act as
independent 3rd
party service
• For Individual area of expertise such as Pre-sales and post-sales customer
services, supply chain and E-commerce system application, we are
planning for potential spin off of these services into an independent 3rd
party company to serve clients beyond the Beauty category.
Leading eCommerce Fulfillment Operator for Luxury Beauty
City with Fulfillment DC
Temp Fulfillment OperationCross-dock / Forward DC Ops
• Turnkey solution available at all fulfillment DCs
• Cities with temporary fulfillment operations to overcome peak
• Cities with cross-docking / forward DC operations (mainly for offline retail & bulky items)
Double-11 Beauty Order Shipped
2017 Over 1.8 million
2018 Over 2.7 million
2019 Over 4.4 million
2009-10
2011
2014
2017
China eCom PioneerDeveloped the first generation OMS & courier
management system (TMS) that form the basis of the current solution framework.
Experienced Fulfillment TeamStarted operations for cosmetics eCommerce
fulfillment and firmly established as the leading service provider in this segment.
Proven System SolutionDevelopment of current retail system solution began, integrated with all major platforms &
battle-tested through many Double-11s.
3PL Business ModelExpanded eCommerce fulfillment and TMS system service to cover FMCG, packaged food, apparel &
retail industry.
Omni-Channel FulfillmentIntegrated all supply chain service offerings.
First omni-channel warehouse launched.
Mid-2000
Omni-Channel Supply Chain Expertise with IT & Fulfillment Capability
Company Awards
2017 VIP.com Best Supplier Award
2017 “Jinzhuang” Best Service Partner Award
2018 5-Star TmallPartner
2018 Best IndustryContribution Award
2015 Supply Chain Award for “Best Ecommerce Logistics Operations”
2016 Tmall CosmeticsCategory Golden Partner Award
2015 “Jinzhuang”AwardBest Brand Service Award
ISO27001 Certification(an Internet Security Certificate)
INDUSTRY LEADING SUPPLY CHAIN SERVICES
Winner of THE 2015 SUPPLY CHAIN AWARD FOR
“BEST ECOMMERCE LOGISTICS OPERATIONS”,
Competing against AMAZON AND JD.COM.
·PREMIUM AND CUSTOMISED PACKAGING STANDARD
·OUTSTANDING WAREHOUSE PERFORMANCE KPI
·OUTSTANDING CUSTOMER EXPERIENCE
·INNOVATIVE LAST-MILE MANAGEMENT SOLUTION
·ABILITY TO MEET THE HUGE VOLUME SURGE OF DOUBLE-11
China Omni-Channel Challenges
By piece / package
processing, requiring
different equipment,
processes and skills
“Last mile” logistics
faces millions of
end-consumers
Shorter order
fulfillment lead time
and year-round
operations
Reverse logistics and
handling consumer
refunds
eCommerce Fulfillment is Different than Traditional Distribution
…
Main DC
Retail store
Retail store
Retail store
Manufacturer /
Bonded WarehouseDepartment
stores
Stores
Other outlets
By Carton
Typical Traditional Distribution Model
eCommerce Fulfillment Requires these Changes
• Much higher volume fluctuation (Double-11 volume is 30-500x daily average; promotion from live streaming, super brand day, 6.18, Valentine’s Days can easily be 10-100x)
• Majority of EC sales is through dominant eCommerce platforms rather than official sites
• Increased system integration cost and difficulties due to various integration standards
• Must cater to platform-specific requirements that add complexity and require flexibility
• Much faster eCommerce sales growth that add stress to inventory, warehouse network and order fulfillment planning
• Relative low labor cost makes standardization more difficult and high-level of automation counter-productive
• Lack of reliable and affordable delivery solution partners
Additional Challenges Unique to China
…
Main DC
Retail store
Retail store
Retail store
Manufacturer
/ Bonded
Warehouse
Department
stores
Stores
Other outlets
By Carton
EC DC (TP / 3PL)
By Package / Other Distributors
Tmall, Official Site, WeChat, etc……
Advantages:1. Specialized local EC partners to deal the
challenges that come with the ultra-fast growth
2. No need to disrupt Main DC plan, which was
also experience relatively fast growth
3. Fit into the company selling model (treating
EC as a distributor or store) with minimum
ERP / Finance / Supply Chain impact
Trade-Offs:1. EC partners often compromise quality to attain
speed and flexibility
2. Scaling usually means lack of customizable
and Individualized service
3. Lack of supply chain visibility and inventory
integration which become more and more
important as EC retail share grows
Most Companies Chose to Use a Specialized EC Warehouse
Offline下单 订单待处理 订单已处理 已发货
eCommerce sales as
a percentage of total
retail sales is fast
increasing, and can
be over 50% in the
medium term
Peak Temporary DC?
Regional DC?
Forward DC?
Direct Ship from Store?
…………
客户拍下订单
Moving Towards the Omni-Channel World
Increase supply chain visibility
Consolidate inventory to lower safety stock
Meet omni-channel fulfillment needs
…
Main DC
Retail store
Retail store
Retail store
Manufacturer
/ Bonded
Warehouse
Department
stores
Stores
Other outlets
By Carton
Regional / Temp / Forward DC…
Omni-Channel Warehouse Network for China Retail Business
By PackagePlatform DC
(JD, VIP, Cainiao, XiaoHongShu…)
Cross Border DC
By Package
Tmall, Official Site, WeChat, etc……
By Package
Tmall, Official Site, WeChat, etc……
By Package
By Package
Tmall, Official Site, WeChat, etc……
Puzzles to Support a Holistic EC Fulfillment Strategy
Multi-channel Inventory Management
Flexible Fulfillment Capacity Expansion
Real-time Inventory Allocation & Order Planning
Omni-Channel Fulfillment Capability
Integrated System
Solution
Integrated System
Solution
Our MethodologyMulti-channel Inventory Management
Flexible Fulfillment Capacity Expansion
Real-time Inventory Allocation & Order Planning
Omni-Channel Fulfillment Capability
Integrated System Solution
eCom
Distributor(s)
Official Site(s)
/ WeChat(s)Tmall(s)
Inventory &
Order allocation
Accounting ERP
WMS WMS
Offline
Store(s)
Sales/Cancelling Sales/Return Order Sales/Return Order
Delivery/Return Order
Delivery Cancelling
Inventory Adjustment
OMSOfficial Site/WeChat* eCom Distributor* Tmall*Offline Store(s) …
Total Sales/Return
Inventory Transfer /
Adjustment
Sales/Return Order
Allocated Inventory
Sales/Return Order
Allocated Inventory
Sales/Return Order
Allocated Inventory
Channel
Brand
3rd Party
UCO
Delivery/Return Order
Delivery Cancelling
Inventory Adjustment
TP OMS
WMS
Delivery/Return Order
Delivery Cancelling
Inventory Adjustment
Our Order Management System (OMS) as the Control Tower for the Omni-Channel Supply Chain
Real-time Inventory Allocation & Order Planning
Multi-channel Inventory Management
B2BB2C C2C
Unified View of
InventoryFinance
Manager
Logistics
ManagerSales Operations
Manager
Supply Chain
ManagerBy
Warehouse By Brand By Channel
Set / Bundle
Handling
Multi-platform / Multi-Warehouse / Multi-Brand Inventory Management in OMS
Multi-channel Inventory Management
Virtual Stock Allocation by Channel without any Impact to Physical Stock Storage
Real-time Inventory Allocation & Order Planning
Multi-channel Inventory Management
Profile Turns
Age Expiry
ABC Profiling ≠ Sales %
Inventory Age > 90 Days
Days of Cover > 90 Days
Expiry < Within Rules
Inventory Analysis
Check
Act
Do
Plan
FrequencySystematic Control Of Near-Expiration &Slow Moving Inventory
Support Stock Expiry & Batch Management• Expiration date control at receiving (configurable by brand / sku)• Separate storage for different expiry dates / batches• Support FIFO / FEFO, with expiration date control (configurable)• Validation upon returns• Inventory hold for stock unfit for shipping / pending vendor return
Inventory Reporting & Management• Stock expiry report with customizable alerts• Stock replenishment calculation based on sales data (support MOQ,
round to case size, seasonal product, promotion reservation, set/bundle, end-of-life tagging, etc.)
Multi-channel Inventory Management
Jurisdiction Engine
Delivery Data Tracking &Feedback Loop
•Flexible & versatile rule setting (e.g. air restriction)•Filter out non-applicable ship method
Use tracking data to discover service problem and mitigate proactively
•Solution for delivery area definition (zip code is not commonly used in China)•Solution for parsing Chinese address•Ability to exclude based on key words
Select carrier based on estimated cost & service performance considerations
Integrate with CM & ranking rules
Rule Engine
Ranking Agent
TMS Logic
Sophisticated Courier Selection is Another Key Decision Factor in Rule-Based Order Assignment
Fulfillment Planning Engine (OMS) auto-processes 97%
of Tmall orders (including those with customer notes)
Real-time Inventory Allocation & Order Planning
100% of Manual Orders
40%Simple
50%Standard
10%Difficult
Order Planning
Given order priority and inventory constrains, maximizes pre-packed & batch order processing; orders requiring manual processing are further categorized and into 3 groups.
Innovative fool-proof picking solution and practical usage of automation enable effective peak scaling; Process path diversion enforced by OMS ensures production quality & timeliness.
Maximize Pre-Packed & Batch
Order
Prioritize Urgent Orders
Omni-Channel Fulfillment Process that Can Scale Smartly
Omni-Channel Fulfillment Capability
Comprehensive Training Program that Enables Flexibility in Capacity Planning with Quality Assurance
Flexible Fulfillment Capacity Expansion
Self-study video with online test that can be customized by project; classroom lecture / discussion & team building for advanced topics
Innovative Training Delivery
仓储物流人才发展
仓储管理及领导力
项目
仓储通用技能提升
仓储专业技能提升
仓储文化协同项目
仓储专业技能认证讲师 仓储通用能力培养讲师
仓储文化类 仓储专业技能类
消防安全
规章制度
基础作业
项目体系
制度体系
讲师体系
课程体系
新员工转正制度 专业能力认证制度 课程开发制度 内训师管理制度
仓储通用技能 仓储管理类
技能带教
排班技巧
外部门对接
人员管理
团队规划
仓储专项问题解决
项目
项目带班流程
Courier
Consumer
Platforms /
POS
Warehouse
Operations
Customer
Service
Flexible engine for promotion and
offer setup, can work with
membership and loyalty program
Personalized services such as
address change, gift card
messages are enabled through
automated interface with OMS
system; Use big data to
segment customers for
personalized chat response,
product recommendation and
service policy
Optimize courier selection with
TMS; Identify delivery abnormality
with TMS SkyView to preemptively
handle customer problem
AliWangWang Youjie + Real Time
Inventory allows flexible GWP
and offer solution for sales offer
Post-sale customer service and
refund system, all done through
automated system support to
ensure satisfactionSupport multi-warehouse and
omni-channel; Enable single
view of inventory to facilitate
safety stock reduction and
minimize obsolete inventory
Real-time inventory allocation for all
warehouses and platforms,
including support for virtual set
and expiry date management
Financial record reconciliation down to per
transaction level from various platforms and
synchronizes with brand’s in-house POS /
accounting systemSales
Operations
Inventory
Management
Orders are allocated to various warehouses based
on inventory, capacity & logistics constrains to
optimize for cost & quality; OMS & WMS are
battle-tested at peak Double-11 volume and
enables efficient shipping while maintaining quality
Integrated System Solution
Integrated System Brings the Entire Value Chain Together
Our Insights
The Keys to Providing Supply Chain Support for Omni-Channel Network in Dynamic eCommerce Environment
• Accurate information on Available-to-Promise (ATP) Inventory
• Inventory data accuracy, including expiry and stock condition; set / bundle / pre-packed properly handled
• Enforcement of multi-channel inventory allocation and support for multi-warehouse inventory models
• Flexibility in promotion support to make use of available inventory
• SKUs with limited inventory depth / limited GWP offer
• Dynamic sales offer with ever changing GWP combination
• Holistic consideration in order fulfillment planning
• Capacity limit across the fulfillment and courier networks during peak
• Optimize warehouse assignment based on inventory, processing capacity and delivery speed
• Overall supply chain oversight in making strategic decisions in cost vs. risk
• Fulfillment cost vs. inventory cost
• Delivery speed vs. delivery cost
• Network flexibility vs. minimize order split rate
More Difficult for Offline to Move Online Because of Deeper Engagement in End-to-End Supply Chain
• Inventory Allocation: Usually push model rather than pull, as reaction time is usually too long for major allocation adjustment
• Distribution Network: Relative fixed and can be optimized using static methods
• Last Mile: Handle by consumers
• Customer Service: Often handle by distributors
• Team Capability: Mature industry, often lacking “Internet” thinking / speed
Think Differently, Prepare for a Whole New World
Speed Speed Speed
Decision Making—handling ambiguity, be ready to act with cautious instead of waiting for the cloud to clear
Business Cycle goes from year/quarter to day/hour/minute
Agility, think flexibility
Expect things to change, have backup plan for your backup plan
Make technology and automation decision only for mature processes
Organizational barrier
If you don’t have the right team structure, consider using partners to make your life easier
In-House
Relative Stable eCommerce Volume
Excess Capacity
Strong IT Capability and Management Flexibility to eCommerce Needs
Core Logistics Requirements Cannot be Met on Market
Outsource
Management Attention Can be Better Used on Brand/Product/Marketing
Less Capital Investment
Can Lower Cost Specially for Non-Operation Oriented Companies
3PL Market is More Mature Now with Many Capable Options to Choose from
• Be clear about your needs and requirements
• Do you just want a low-cost guy to do your dirty work? Or someone to collaborate to fulfill a long-term vision?
• Low Cost• Think risk
• Understand why cost is low
• Have an exit plan
• Quality Play• Evaluate strategic match
• Understand why its ability to perform is sustainable
• Maintain a spirit of collaboration
Finding the Right Outsource Partner
• Company should evaluate its strategic direction, and can use a mixed strategy
• But many offline retailers have under-estimated the transformation required to meet online fulfillment challenges, and often come up with a solution that is not cost competitive with inferior service and little strategic value (except for a bunch of “valuable” lessons learned)
• And China is a very special place
• The long-term model often includes a mixed of combined and stand-alone facilities managed by both in-house team and outsource vendors
Supply Chain is About Best Fit