1.4P14 ,

2. Lean Production LP 1960TPS 3. Lean P L Production ? 4. 20032004 678 860 81.33 2003200224 (1050>=++) 825 200300 2004747101.43 2005825114.30 5. 20032004 200379% 92%2003/7 3815 6. 18961896 13 1908485 193040 1914 1933 1928 120 1936AA19374000 7. 1950 1950 8910 32 1982 321982 11.5 54.6 8. 1973 - 2080 - 2090 9. 10. 1985 14 5500 11. 12. (1)(Products) (2)(Inventory) (3)(Cost) (4)(Quality) (5)(Maintenance) (6). (Delivery) (7).(Safety) (7).(Safety ) 13. 14. : !!! 15. 9010 9010 16. :. 17. 18. , =+() 19. 20. : ;;. 21. ---- 22. Excessive MotionWaiting TransportationpProcessing Pi ProcessingDefectInventory 23. 1 : 2 24. / ( ) 25. 26. 27. ( ) 28. 29. 30. / 31. 32. 33. /// / / / // / // / 34. 1) 2) 3) 4) 5) (1) (2) (3) 35. 100/ 101 101 81 100 120 100 36. () 37. %% 100% 38. 100/H 1234 100/H 125/H 80/H 100/H 100%125%80% 80% 0 0125% 39. 40. /, 41. 4P () , () , ,. 42. 4P 43. 4P JIT LciaSMEDLayout IE5S 44. 14 1 28 911 1214 45. 141 2 46. 142 47. 143 48. 14 4 1/3 49. 145 built-in quality 50. 14 6 51. 14 7 A3 52. 148 53. 14 9 54. 1410 55. 14 11 56. 14 12 57. 1413 nemawashi 58. 1414hansei 59. 14 60. 4P () , () , 61. 4P 90% 90% 62. 4P ProcessProcessProcessCA B 10 minutes10 minutes10 minutes Lead Time: 30+ minutes for total order 21+ minutes for first piece Process Process ProcessA BC 12 min. for total order3 min. for first part 63. 4P1 23 4: 64. 4P 65. 4P A B C D 1 2 3 4 66. 4P 67. 4P 30 3040160140 14080 605020 1070 150 90100 110 120130 68. 4P30 40 10 203050 6070140130 120 110 100 90 80 160 140150 69. 4P : 70. 4P 71. 4P (processislands)(work cell ) 72. 4P 1 ? 2!!! :. 73. 4P 74. 4P 75. 4P , , 76. 4P () , () , 77. 4P 78. 4P 79. 4P ++ NO YES 80. 4P KANBAN (1 =50 ) 50 1 KANBAN 2 5050 350 450 5 2 81. 4P 1962 1970 60 1982 98 198087 /4.2 82. 4P () 83. 4P () , () , 84. 4P() (BTO build-to-order),Dell:, , 85. 4P () 86. 4P ()Muda MuriMura 87. 4P () 1/3 88. 4P () SMED? (