a perfect pairing: smart instrumentation and modular controls · pdf filea perfect pairing:...
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A PERFECT PAIRING: SMART
INSTRUMENTATION AND
MODULAR CONTROLS
Andrew Brodie &
Christopher Schneider
26 Oct 2016
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
© 2015 by Honeywell International Inc. All rights reserved.
• Oil & Gas Metering Skids
• Gas Trains
• MeterSuite™ Embedded
Flow Computation
• Terminal Automation
• Storage
SolutionsControlMeasurement
• Controllers, Indicators,
Programmers, Recorders
• Modular Control
Solutions
• SCADA / PLC / RTU
• Multi-stream Controllers
for Loading and Blending
• Pressure
• Temperature
• Flow
• Level
• Analytical Instruments
Three Pillars of Technology
Process Measurement and Control Portfolio
Integration From the Individual Measurement to the Total Solution
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
© 2015 by Honeywell International Inc. All rights reserved.
Perfect Vision, 20/20 Vision with RTU2020
Honeywell RTU2020 Process Controller
75º70º
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Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
© 2015 by Honeywell International Inc. All rights reserved.
Onboard with Controller or as Expansion I/O
28 Channels of Mixed I/O per Module
CPM IOM
R110
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Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
© 2015 by Honeywell International Inc. All rights reserved.
To Help Manage 1,000’s of Dispersed Assets
Why have HART?
• Better Maintenance Decisions
- Use HART diagnostics in RTU
- Use FDM for device specific faults
- More productive (& less) site trips
• Fast & Accurate Commissioning
- Pre-built templates from FDM
Field ‘A’
x 100 ++
Field ‘C’
x 100 ++Field ‘B’
x 100 ++
Safer Save Cost
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Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
© 2015 by Honeywell International Inc. All rights reserved.
Save Cost, Save Power
Why have HART Onboard?
More Cost Effective
- No extra I/O Modules for HART
Less Power Consumption
- No extra I/O Modules for HART
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Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
© 2015 by Honeywell International Inc. All rights reserved.
All Onboard: No Special Modules or Extra Hardware
RTU2020 and HART
FDM
Experion
HA
RT
IP
HART
AI
AO
CMD48CMD03
SV Logic
Common
Alarm
PID
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Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
© 2015 by Honeywell International Inc. All rights reserved.
API 21.1 Compliant
Gas Meter Run
• RTU Builder 5 step ‘wizard’
- Orifice
- Turbine
- Ultrasonic
- Coriolis
• 4 meter runs per RTU
R1107
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
© 2015 by Honeywell International Inc. All rights reserved.
Gas Flow Calcs with SMV, Versaflow Ultrasonic, and RTU2020 via HART
AGA 3, AGA 8, and AGA 9 Calculations with
HART Instruments
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Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
RTU2020 Wireless I/O9
R120
Access Point
(FDAP)
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
© 2015 by Honeywell International Inc. All rights reserved.
Reduce Capital Cost - Increase Safety - Reduce Site Time
Use Wireless I/OR120
Expensive Duct Worklaid at site
Cabling at Risk
… Expensive
… Difficult
… At risk of damage
… On pre-built skids
separate to controller
… where ‘wiring’ is
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Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
© 2015 by Honeywell International Inc. All rights reserved.
Integrated - No Specialised Modules
RTU2020 Wireless I/O
Less Hardware
- No extra modules
- Less spares
- More reliable
Single Configuration Tool
- Hardwired & wireless I/O
- No address mapping
- Firmware management
- Remote configuration &
management
… On boardR120
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Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
© 2015 by Honeywell International Inc. All rights reserved.
ISA100 Wireless Instruments and Control in One
Seamless Package
Integrated Wireless Device Manager12
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
Single
Input
Multiple
Inputs
Temperature
ST 800 Platform
User Interface
Buttons
Window
Cap
Display
(Basic/
Advanced)
Comm
Board
Terminal
Block
Sensor
Rear
Cap
Radar
Pressure
Smart
Multi-Variable
Remote Seal
Flange Mount
The SmartLine Platform
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
Transmitter messaging
allows real-time
communication
between Experion and
SmartLine instrument,
increasing operator
efficiency.
Integrated SmartLine, a Connection Advantage
Auto maintenance mode
indication when
integrated with
Experion improves
safety by preventing
work to be done on a
wrong transmitter
Tamper alerts for
preventing un-
authorized changes to
configuration from field
or control room and the
write-protection options
allow SmartLine to
tailor to site safety
practices.
.
Device dashboard in
FDM provides health
status for all SmartLine
instruments
Reduce
Commissioning
time & increase
operator efficiency
Ease of
maintenance &
Increase plant
safety
Increase Plant
Safety
Reduce
maintenance time
& increase
instrument uptime
Transmitter
Messaging
Maintenance Mode
Indication
Tamper Alerts Device Health
Dashboards
Improving Operations and Minimizing Risk: Unique Experion SmartLine Integration
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
Transmitter
messaging
Auto-
identification &
assignment
Auto-device
commissioning
with Experion
SmartLine Connection Advantage
Auto
maintenance
Tamper alerts
Advanced
diagnostics on
Experion
Station
Integrated with
Experion
Pre-built
Templates in
Experion
Simulated in VEP
for Cloud
Project & CAT
Integrated
Support
Fast and easy
upgrades thru
lifecycle
Integrated
Maintenance &
Diagnostics
Reduce
commissioning
time & increase
operator efficiency
Simplify
maintenance &
increase plant
safety
Reduce FAT &
commissioning
time and mitigate
schedule risk
Reduce
maintenance time
& increase
instrument uptime
Commissioning &
Operations
Safety &
Maintenance
Project Execution Lifecycle Support
Cloud
Engineering
Pre-built
SmartLine in
Experion
Pre-built
SmartLine in
FDM
Reduce
engineering time &
reduce errors
Design &
Engineering
Minimize Risk, Schedule and Life-Cycle Costs
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
Three measurements in one – for Accurate
Flow measurement
SmartLine Multivariable
Line
Pressure
16
+ Mass Flow
SmartLine
Multivariable
Differential
Pressure
Process
Temperature
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
Application Example – Boiler Drum Level
Source: ISA S77-42.01
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18
Application Example – Boiler Combustion
Source: ISA S77-41.01
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
Application Example – Turbine Bypass
19
Source: ISA S77-13.01
© 2016 by Honeywell International Inc. All rights reserved.
SmartLine Level Overview
Best-in-Class Technology & Intuitive design tools
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• Suitable for foam, dust, vapor, and other interfacial applications
• Rapid changing levels
• Suitable for low dielectric media, down to 1.4 K
• ± 3mm (or 0.03%) accuracy
• ± 1mm repeatability
• 1 mm resolution
• at - 60°C to 450°C
• 0.4 m to 50m distance
SmartLine Level Performance
Guided Wave Radar Technology
Application and Validation Tool• Cloud based tool
• Live, joint collaboration session
• Save and share output file
• Document your engineering effort
SLG 700 Series
Application and Validation Tool
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
© 2015 by Honeywell International Inc. All rights reserved.
21
SmartLine Applications in Terminals
SmartLine Level Applications
Non Custody Transfer
• Crude storage tanks
• Additives tanks
• Process tanks
• Water tanks
• Underground tanks
• Slop tanks
Smart Line Pressure & Temp.
• Density measurement
(PT at tank bottom)
• Product pipeline
(PT & TT compensation)
• Spot temperature
Automated Overfill Protection
System
Solution Components
• Overfill Sensor w/ SIL2 Output: SmartLine GWR
• Safety Logic Solver SIL2: HC900 system
• Safety Shutdown Valve SIL2: 3rd Party
Value
• Fully pre-configured, integrated solution from single
vendor to reduce incidents & meet regulatory safety
requirements in reduced cost and schedule
Best choice for non custody & automated overfill protection
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
© 2015 by Honeywell International Inc. All rights reserved.
Delivering Capital Efficiencies
Integrated Asset ManagementAlert Broadcasting ERP/CMMS Integration Planning & Scheduling Plant Documentation
DOC4000
SPI Intools
• Instrument Configuration
• Commissioning Support
• Reporting and Audit Trail
• Integrated Security
• Remote access
•Central Alerts Console
•Central Asset Database
•Asset History
•Advanced Valve Diagnostics
•Equipment Fault Modeling
•Corrective actions
Process / Rotating
Equipment
Maintenance Station
Instruments/Sensors
Smart Device
Management
Field Workflow
Management
Electrical
Equipment Health
Management
Asset
History
Platform
Management
Process
Equipment Health
Management
Historian
Databases
Electrical Equipment Systems Handheld /
Field Rounds
IEC61850
Standard Experion
Station tools- Trend, Groups, Alarm &
Events, report, analysis
- Scope of responsibility
definition determines
user access, view, use
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Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
FDM Basics
SIMPLIFYING SMART INSTRUMENT MAINTENANCE
FDM supports configuration, diagnostics
and field device management tasks
Displays device health status to help
maintenance personnel quickly find problems
Handles a large database of devices from
the entire plant (up to 16K)
Very scalable –from 16 to 16,000 devices
Saves effort by auto-building database
from live connected devices
Uses open standard DDs/EDDLs, DTMs and FDI packages to create templates
for devices
Allows easy download from FDM to devices or upload from devices to save
valuable configurations
Works with Experion, non-Experion, Wireless, RTU, TPS, and Safety networks
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Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
Why is FDM Essential to Experion LX and
RTU2020?
Experion only reads HART
device configuration
(universal commands) and
alarms (no writes)
• Experion does not provide
any means for HART device
configuration
• HART device configuration
MUST be done with a
handheld communicator or
FDM
• FDM also supports
RTU2020, ISA100 Wireless,
Wireless HART
• Profibus and FF support
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Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
FDM Competitive Points
• Completely integrated with Experion LX, RTU2020, and more!
- No special hardware required
• FDM is easy to set up!
- Simple to install, little effort to configure networks
- Easy Build Network command adds live devices – no effort!
• FDM is very scalable
- 32 to 16,000 device per Server
- Multiple Experion LX Servers per FDM Server, Client access to any one
• FDM MUX Monitoring is unique!
- Brings 3rd-party HART device alarms to Experion LX
- DeltaV and AMS don’t have this!
• Station Maintenance View is unique!
- Right from Experion LX alarm to FDM view for fast diagnostic access
- Saves time! Avoids searching!
• More mature, superior FDT/DTM support!
- AMS just starting to support DTMs and FDT/DTM technology
- FDM has been doing this for years, has evolved
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Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
FDM Architecture Example
PMIO AI/AO
Series-A (1756) AI/AO
Series C I/O AI/AO
Series C Universal I/O
Series-A FIM
Series C FIM
RS232orUSB
RS232
Wireless Devices
IPIP
Wireless Device Manager
RTU2020
Universal Safety I/O
Universal Safety Logic Solver
Safety Manager
ExperionServer
FDM Server
Gateway PCMUX Monitoring
Profibus
Gateway
Module
RS485
MUX
Remote PCwith RCI
MODEM
Remote PCwith RCI
Experion Stationwith FDM ClientFDM Client
One Wireless Adaptor
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