af3-0208e3 cp-49e 12-2007.pdf

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    PROCESSING MANUAL

    DIGITAL MINILAB

    FRONTIER 340/500

    FRONTIER 550/570/590

    FRONTIER 700/710/720

    FRONTIER 750/760/770/790

    FUJICOLOR PAPER PROCESS

    CP-49E

    Ref. No. AF3-0208E3

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    INTRODUCTION

    This manual provides comprehensive information about paper processing usingProcess CP-49E rapid-processing chemicals for FUJIFILM digital minilabs, includinginformation on compatible machines, processing steps, chemical mixing proce-dures, processing control, changes in photographic characteristics due to process-ing factors, and other related matters. Please refer to this manual carefully and regu-larly after the equipment has been installed to achieve the best FUJICOLOR printquality possible on a day-to-day basis.

    Developed for use with the FRONTIER 340/500/550/570/590/700/710/720/750/ 760/770/790, Process CP-49E realizes a dramatic reduction in processing timecompared with previous systems. As a revolutionary new chemical system designedfor fully automated operations within the Minilab-rom the mixing of replenisherchemicals to the washing of bottles, Process CP–49E completely eliminatesall human contact with processing solutions, requiring only the loading of the

    replenisher cartridge by the operator.

     And thanks to their compactly designed cartridges, Process CP-49E chemicals re-quire much less storage space than the previous chemicals, and generate aboutone-half the amount of effluent, greatly reducing their negative impact on the envi-ronment.

    Note : Process CP-49E is not compatible with CP-48S processing chemicals de-signed for the FRONTIER 330/350/355/370/375/390.To prevent mistaken use, the design of the replenisher cartridge has beenpartially altered, making it impossible to load into incompatible machines.

     Attention should be given to this point, however, to avoid errors during order-ing or cartridge use.

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    CONTENTS

    1   PACKAGING OF PROCESSING CHEMICAL COMPONENTS .............4

    2   SAFE HANDLING OF PROCESSING CHEMICALS ..............................5  Handling Chemicals ......................................................................................5  Storing Chemicals .........................................................................................5  Work Environment .........................................................................................5  Emergency Procedures .................................................................................6

    3   MIXING INSTRUCTIONS FOR PROCESSING SOLUTIONS ................7

      3-1 Processing Procedure for the FRONTIER 340 ..............................8

      3-2 Processing Procedure for the FRONTIER 500 ............................10

      3-3 Processing Procedure for the FRONTIER 550/570/590..............12

      3-4 Processing Procedure for the FRONTIER 700/710/720..............14

      3-5 Processing Procedure for the FRONTIER 750 ............................16

      3-6 Processing Procedure for the FRONTIER 760 ............................18

      3-7 Processing Procedure for the FRONTIER 770 ............................20

      3-8 Processing Procedure for the FRONTIER 790 ............................22

    4   MANAGEMENT OF PROCESSING SOLUTIONS ...............................24  pH and Specific Gravity ...............................................................................24  Processing Solution Shelf Life .....................................................................24

    5   CONTROL OF PROCESSING CONDITIONS ......................................26  Processing Solution Temperature ............................................................... 26  Circulation Volume ......................................................................................26  Solubility and Precipitates ...........................................................................27  Replenishment Rate ....................................................................................27

    6   PROCESSING PERFORMANCE MANAGEMENT ..............................28

    7   CHANGES IN PROCESSING FACTORS AND THEIR  EFFECTS ON PHOTOGRAPHIC CHARACTERISTICS ......................30  Outline of the Effects of Changes in Processing Factors on

    Photographic Characteristics ............................................................... 30  Condition Variation Charts ...........................................................................31

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    1  PACKAGING OF PROCESSING CHEMICAL

      COMPONENTS

    The CP-49E processing chemicals are designed for dedicated use on the FRONTIER 340

     /500/550/570/590/700/710/720/750/760/770/790. The P1-R, P2-RA and P2-RB replenisher

    chemicals are pro vided in a single "PC Replenisher Cartridge", making it possible to load the

    replenisher in a single operation. Start-up chemicals are also separately supplied for the initial

    installation of tank solutions.

    Product CodePackage Con-

    tentsComponents Remarks

    Replenisher Cartridge PC 2 Cartridges P1-R, P2-RA, P2-RBProcessing capacity:

    111m2 per cartridge

    Start-up

    Chemicals

    Color

    DeveloperP1 Makes 3.7 L / 4.3 L A chemical, B chemical

    Bleach

    Fixer P2 Makes 3.7 L / 4.3 L A chemical, B chemical

    Fuji Super Conditioner FSC100 Makes 5 L × 100 100 tablets

    Storing Chemicals   Store processing chemicals away from direct sunlight and at

    temperatures of less than 30°C.

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    2   SAFE HANDLING OF PROCESSING CHEMICALS

    ■  When handling chemicals, always wear protective gloves and goggles. For further

    safety, it is recommended that you wear protective mask and apron also. The wearing ofgloves and goggles is recommended even for chemicals without the danger mark.

    ■  After handling chemicals, wash your hands thoroughly.

    ■  Wipe up chemicals immediately if spilled.

    ■  Caution should be used to avoid mixing chemicals or solutions that may result in the

    generation of noxious gases.

    ■  Store in a cool, dry, well-ventilated area.

    ■  While working with chemicals, you should always open a window or turn on a ventilation

    fan to provide adequate ventilation.

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    ■  If you should get any chemical substances on your skin or in your eyes, flush the af -

    fected areas with large amounts of running water.

    ■  If you should ingest chemical substances or get some in your eyes, take the label of the

    offending substance and seek medical attention immediately.

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    3   MIXING INSTRUCTIONS FOR PROCESSING

    SOLUTIONS

    Replenishment is done by loading the replenisher cartridge and replenishing the water.

    Solution Mixing Instruction

    [PC]

      P1-R

      P2-RA

      P2-RB

    1 Open the replenisher supply port cover and remove the empty replenisher car-

    tridge.

    NOTE   After gently detaching the cartridge, rotate it immediately so that the caps

    face upward and remove it from the compartment. If the caps face down-

    ward, some of the residual solution may leak out (this poses absolutely no

    danger).

    2  Load a new PC replenisher cartridge into the port.NOTE   Hold the cartridge with the caps facing downward, the arrow on the bot-

    tom of the cartridge pointing towards the machine, and the arrow on the

    side of the cartridge aligned with the "▲" indication inscribed on the left

    side of the replenisher supply port.

    3  Close the replenisher supply port cover.

      (The machine then mixes the replenisher solution automatically.)

      PS-R

    1  Open the water supply port cover.

    2  Remove the cap to the FSC supply port and insert one FSC100 tablet.

    3  Add deionized water (FRSS processed water) into the water supply port.

    •  Add 4 L of deionized water during normal operations.

    •  Add deionized water up to the rim of the water supply port at the time of ma-

    chine installation. (Approximately 10 L of deionized water can be added. Add-

    ing one FSC100 tablet to this amount of deionized water is sufficient.)

    NOTE   PS-R is used for preparing P1-R and P2-R (A, B) (as well as bottle washing and

    dilution), for rack washing, and for compensating for water evaporation.

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    3-1 Processing Procedure for the FRONTIER 340

    Step Color Bleach-Fix Super Super Super  Super  Drying

      Developer Rinse Rinse Rinse Rinse

    Code P1 P2 PS-1 PS-2 PS-3 PS-4 DRY 

    Temper- 42.0±0.3 40±2 40 40 40 40 65 – 85

    ature (45.0±0.3)*4  (38-42) (38-42) (38-42) (38-42)

    (°C)

    Time 25sec 25sec 24sec

    *1 The PS-2 overflow enters PS-1.

    *2 The PS-3 overflow enters PS-2.

    *3 The PS-4 overflow enters PS-3.*4 Some country sets 45°C in the world.

    Note : It is necessary to use the correction factors provided specifical ly for Process CP-

    49E when using control strips for processing management.

    Solution Basic Replenishment Rate (mL/m2 paper)

    P1-R 45 mL

    P2-R 35 mL

    PS-R 215 mL

    ↓ ↓*1 *2 ↓ *3

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    Tank solutions are prepared using the start-up chemicals (2 Boxes) and are mixed directly in the

    tanks.

    SolutionTankCapacity Preparation

    P1 7.1 L

    1  Add about 1 L of water into a 5-liter measuring cup, then pour the

    solution into the processing tank through the P1 circulation filter port.

    2  Add about 2 L of water and 2 bottles of A chemical into a 5-liter mea-

    suring cup, then pour the solution into the processing tank in the

    same way as in Step1.

    3  Add about 2 L of water and 2 bottles of B chemical into a 5-liter mea-

    suring cup, then pour the solution into the processing tank in the

    same way as in Step1.

    4  Set the level gauge into the P1 circulation filter port, then add water upto the P1 line. (Approx. 0.5 L.)

    P2 7.3 L

    1  Add about 2 L of water and 2 bottles of A chemicals into a 5-liter mea-

    suring cup, then pour the solution into the processing tank through

    the P2 circulation filter port.

    2  Add about 2 L of water and 2 bottles of B chemical into a 5-liter mea-

    suring cup, then pour the solution into the processing tank in the

    same way as in Step1.

    3  Set the level gauge into the P2 circulation filter port, then add water up

    to the P2 line. (Approx. 0.9 L.)

    PS 13.5 L

    1 Add about 4 L of deionized water (FRSS processed water) and 1 dis-

    solved FSC tablet into a 5-liter measuring cup, then pour the water into

    the processing tank through the PS4 circulation filter port.

    2 Add about 3 L of deionized water (FRSS processed water) and 1 dis-

    solved FSC tablet into a 5-liter measuring cup, then pour the water into

    the processing tank through the PS3 sub-tank.

    3 Add about 3 L of deionized water (FRSS processed water) and 1 dis-

    solved FSC tablet into a 5-liter measuring cup, then pour the water into

    the processing tank through the PS2 sub-tank.

    4 Add about 4 L of deionized water (FRSS processed water) and 1 dis-solved FSC tablet into a 5-liter measuring cup, then pour the water into

    the processing tank through the PS1 sub-tank.

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    3-2 Processing Procedure for the FRONTIER 500

    Step Color Bleach-Fix Super Super Super  Super  Drying

      Developer Rinse Rinse Rinse Rinse

    Code P1 P2 PS-1 PS-2 PS-3 PS-4 DRY 

    Temper- 42±0.3 40±2 40 40 40 40 75 – 80

    ature (38-42) (38-42) (38-42) (38-42)

    (°C)

    Time 23sec 24sec 21sec

    *1 The PS-2 overflow enters PS-1.

    *2 The PS-3 overflow enters PS-2.

    *3 The PS-4 overflow enters PS-3.Note : It is unnecessary to use the correction factors provided specifically for Process CP-

    49E when using control strips for processing management.

    Solution Basic Replenishment Rate (mL/m2 paper)

    P1-R 45 mL

    P2-R 35 mL

    PS-R 215 mL

    ↓ ↓*1 *2 ↓ *3

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    Tank solutions are prepared using the start-up chemicals (2 Boxes) and are mixed directly in the

    tanks.

    SolutionTankCapacity Preparation

    P1 6.3 L

    1  Add about 2 L of water and 2 bottles of A chemical into a 5-liter mea-

    suring cup, then pour the solution into the processing tank in the

    same way as in Step1.

    2  Add about 2 L of water and 2 bottles of B chemical into a 5-liter mea-

    suring cup, then pour the solution into the processing tank in the

    same way as in Step1.

    3  Set the level gauge into the P1 circulation filter port, then add water up

    to the P1 line. (Approx. 1.0 L.)

    P2 6.3 L

    1  Add about 2 L of water and 2 bottles of A chemicals into a 5-liter mea-

    suring cup, then pour the solution into the processing tank through

    the P2 circulation filter port.

    2  Add about 2 L of water and 2 bottles of B chemical into a 5-liter mea-

    suring cup, then pour the solution into the processing tank in the

    same way as in Step1.

    3  Set the level gauge into the P2 circulation filter port, then add water up

    to the P2 line. (Approx. 1.0 L.)

    PS 14.5 L

    1 Add about 6 L of deionized water (FRSS processed water) and 1 dis-

    solved FSC tablet into a 5-liter measuring cup, then pour the water into

    the processing tank through the PS3 sub-tank.

    2 Add about 4 L of deionized water (FRSS processed water) and 1 dis-

    solved FSC tablet into a 5-liter measuring cup, then pour the water into

    the processing tank through the PS2 sub-tank.

    3 Add about 5 L of deionized water (FRSS processed water) and a dis-

    solved FSC tablet into a 5-liter measuring cup, then pour the water into

    the processing tank through the PS1 sub-tank.

    1 Tune ON the main power supply and built-in circuit breaker

    2 Pour 1 L of water slowly into the P1 tank

    3 Pour 1 L of water slowly into the P2 tank

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    3-3 Processing Procedure for the FRONTIER 550/570/590

    Step Color Bleach-Fix Super Super Super  Super  Drying

      Developer Rinse Rinse Rinse Rinse

    Code P1 P2 PS-1 PS-2 PS-3 PS-4 DRY 

    Temper- 43.0±0.3 43±2 45 45 45 45 75 – 80

    ature (43-46) (43-46) (43-46) (43-46)

    (°C)

    Time 19sec 19sec 17sec

    *1 The PS-2 overflow enters PS-1.

    *2 The PS-3 overflow enters PS-2.

    *3 The PS-4 overflow enters PS-3.Note : It is unnecessary to use the correction factors provided specifically for Process CP-

    49E when using control strips for processing management.

    Solution Basic Replenishment Rate (mL/m2 paper)

    P1-R 45 mL

    P2-R 35 mL

    PS-R 215 mL

    ↓ ↓*1 *2 ↓ *3

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    Tank solutions are prepared using the start-up chemicals (3 boxes) and are mixed directly in the

    tanks.

    SolutionTankCapacity Preparation

    P1 11 L

    1  Add about 3 L of water into a 5-liter measuring cup, then pour the

    solution into the processing tank through the P1 circulation filter port.

    2  Add about 2 L of water and 3 bottles of A chemical into a 5-liter mea-

    suring cup, then pour the solution into the processing tank in the

    same way as in Step1.

    3  Add about 2 L of water and 3 bottles of B chemical into a 5-liter mea-

    suring cup, then pour the solution into the processing tank in the

    same way as in Step1.

    4  Set the level gauge into the P1 circulation filter port, then add water upto the P1 line. (Approx. 1.8 L.)

    P2 11 L

    1  Add about 2 L of water into a 5-liter measuring cup, then pour the

    solution into the processing tank through the P2 circulation filter port.

    2  Add about 2 L of water and 3 bottles of A chemical into a 5-liter mea-

    suring cup, then pour the solution into the processing tank in the

    same way as in Step1.

    3  Add about 2 L of water and 3 bottles of B chemical into a 5-liter mea-

    suring cup, then pour the solution into the processing tank in the

    same way as in Step1.

    4  Set the level gauge into the P2 circulation filter port, then add water up

    to the P2 line. (Approx. 1.5 L.)

    PS 25.3 L

    1 Add about 7 L of deionized water (FRSS processed water) and 1 dis-

    solved FSC100 tablet into a 5-liter measuring cup, then pour the solu-

    tion into the PS4 tank.

    2 Add about 7 L of deionized water (FRSS processed water) and 1 dis-

    solved FSC100 tablet into a 5-liter measuring cup, then pour the solu-

    tion into the PS3 tank.

    3 Add about 6 L of deionized water (FRSS processed water) and 1 dis-

    solved FSC100 tablet into a 5-liter measuring cup, then pour the solu-tion into the PS2 tank.

    4 Add about 6 L of deionized water (FRSS processed water) and 1 dis-

    solved FSC100 tablet into a 5-liter measuring cup, then pour the solu-

    tion into the PS1 tank.

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    3-4 Processing Procedure for the FRONTIER 700/710/720

    Step Color Bleach-Fix Super Super Super  Super  Drying

      Developer Rinse Rinse Rinse Rinse

    Code P1 P2 PS-1 PS-2 PS-3 PS-4 DRY 

    Temper- 42±0.3 40±2 40 40 40 40 75 – 80

    ature (38-42) (38-42) (38-42) (38-42)

    (°C)

    Time 22sec 27sec 43sec

    *1 The PS-2 overflow enters PS-1.

    *2 The PS-3 overflow enters PS-2.

    *3 The PS-4 overflow enters PS-3.Note : It is unnecessary to use the correction factors provided specifically for Process CP-

    49E when using control strips for processing management.

    Solution Basic Replenishment Rate (mL/m2 paper)

    P1-R 45 mL

    P2-R 35 mL

    PS-R 215 mL

    ↓ ↓*1 *2 ↓ *3

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    The FRONTIER 700, FRONTIER 710 and FRONTIER 720 tank solutions can be prepared in the

    same manner since the tank capacities of all three models are identical.

    Product Code

    Packing

    Quantity Components

    Amount

    of Use

    CP-49E Start-upChemicals

    ColorDeveloper

    CP49E P1 4.3L 4.3 L A chemical and B chemical 2 boxes

    Bleach Fixer CP49E P2 4.3L 4.3 L A chemical and B chemical 2 boxes

    Fuji Super Conditioner FSC100 5 L x 100 100 tablets 4 tablets

    SolutionTankCapacity

    Mixing Instruction

    ColorDeveloper(P1)

    8.5 L

    1  Add 2 L of deionized water (FRSS processed water) into a 5-litermeasuring cup, then pour the solution into the P1 sub-tank.

    2 Add 2 L of deionized water (FRSS processed water) and 2 bottles ofCP49E P1 4.3L A chemical into a 5-liter measuring cup, then pour thesolution into the sub-tank.

    3 Add 2 L of deionized water (FRSS processed water) and 2 bottles ofCP49E P1 4.3L B chemical into a 5-liter measuring cup, then pour thesolution into the sub-tank.

    4  Add deionized water (FRSS processed water) up to the level gauge.(Approx. 0.8 L.)

    Bleach

    Fixer (P2)8.2 L

    1  Add 1 L of deionized water (FRSS processed water) into a 5-litermeasuring cup, then pour the solution into the P2 sub-tank.

    2 Add 2 L of deionized water (FRSS processed water) and 2 bottles ofCP49E P2 4.3L A chemical into a 5-liter measuring cup, then pour thesolution into the sub-tank.

    3 Add 2 L of deionized water (FRSS processed water) and 2 bottles ofCP49E P2 4.3L B chemical into a 5-liter measuring cup, then pour thesolution into the sub-tank.

    4  Add deionized water (FRSS processed water) up to the level gauge.(Approx. 0.6 L.)

    PS (STB) 11.6 L

    1  Add 5 L of deionized water (FRSS processed water) into a 5-litermeasuring cup and the prepared FSC100 solution (a tablet of FSC100dissolved in small amount of deionized water (FRSS processedwater)). [Note 1]

    2  Pour the solution into the PS4 sub-tank up to the level gauge. (Approx.2.6 L.)

    3  Pour the remaining solution into the PS3 sub-tank up to the levelgauge. (Approx. 2.1 L.)

    4  Pour all the remaining solution into the PS2 sub-tank. (Approx. 0.3 L.)5  Add 5 L of deionized water (FRSS processed water) into a 5-liter

    measuring cup and the prepared FSC100 solution (a tablet of FSC100dissolved in small amount of deionized water (FRSS processedwater)). [Note 1]

    6  Pour the solution into the PS2 sub-tank up to the level gauge. (Approx.3.2 L.)

    7  Pour the remaining solution into the PS1 sub-tank.8  Pour deionized water (FRSS processed water) into the PS1 sub-tank

    up to the level gauge. (Approx. 1.6 L.)

    Note 1 : Dissolve a single FSC100 tablet in advance by placing it into a plastic film case along with

    deionized water (FRSS processed water), closing the lid and then shaking the film case.

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    3-5 Processing Procedure for the FRONTIER 750

    Step Color Bleach-Fix Super Super Super  Super  Drying

      Developer Rinse Rinse Rinse Rinse

    Code P1 P2 PS-1 PS-2 PS-3 PS-4 DRY 

    Temper- 42±0.3 40±2 40 40 40 40 75 – 80

    ature (38-42) (38-42) (38-42) (38-42)

    (°C)

    Time 28sec 28sec 45sec

    *1 The PS-2 overflow enters PS-1.

    *2 The PS-3 overflow enters PS-2.

    *3 The PS-4 overflow enters PS-3.Note : It is unnecessary to use the correction factors provided specifically for Process CP-

    49E when using control strips for processing management.

    Solution Basic Replenishment Rate (mL/m2 paper)

    P1-R 45 mL

    P2-R 35 mL

    PS-R 215 mL

    ↓ ↓*1 *2 ↓ *3

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    Product Code

    Packing

    Quantity Components

    Amount

    of Use

    CP-49E Start-upChemicals

    ColorDeveloper

    CP49E P1 4.3L 4.3 L A chemical and B chemical 3 boxes

    Bleach Fixer CP49E P2 4.3L 4.3 L A chemical and B chemical 3 boxes

    Fuji Super Conditioner FSC100 5 L x 100 100 tablets 4 tablets

    SolutionTankCapacity

    Mixing Instruction

    ColorDeveloper(P1)

    12.9 L

    1  Add 3 L of deionized water (FRSS processed water) into a 5-litermeasuring cup, then pour the solution into the P1 sub-tank.

    1 Add 3 L of deionized water (FRSS processed water) and 3 bottles ofCP49E P1 4.3L A chemical into a 5-liter measuring cup, then pourthe solution into the sub-tank.

    1 Add 3 L of deionized water (FRSS processed water) and 3 bottles ofCP49E P1 4.3L B chemical into a 5-liter measuring cup, then pourthe solution into the sub-tank.

    1 Add deionized water (FRSS processed water) up to the level gauge.(Approx. 1.3 L.)

    Bleach

    Fixer (P2)12.8 L

    1  Add 3 L of deionized water (FRSS processed water) into a 5-litermeasuring cup, then pour the solution into the P2 sub-tank.

    2 Add 3 L of deionized water (FRSS processed water) and 3 bottles ofCP49E P2 4.3L A chemical into a 5-liter measuring cup, then pourthe solution into the sub-tank.

    3 Add 2 L of deionized water (FRSS processed water) and 3 bottles ofCP49E P2 4.3L B chemical into a 5-liter measuring cup, then pourthe solution into the sub-tank.

    4 Add deionized water (FRSS processed water) up to the level gauge.(Approx. 0.8 L.)

    PS (STB) 30.2 L

    1  Lift the PS4 tank rack and drop a tablet of FSC100, then return therack.

    2 Pour deionized water (FRSS processed water) into the PS4 sub-tankup to the level gauge. (Approx. 7.3 L.)

    3  Lift the PS3 tank rack and drop a tablet of FSC100, then return therack.

    4 Pour deionized water (FRSS processed water) into the PS3 sub-tankup to the level gauge. (Approx. 8.0 L.)

    5  Lift the PS2 tank rack and drop a tablet of FSC100, then return therack.

    6 Pour deionized water (FRSS processed water) into the PS2 sub-tankup to the level gauge. (Approx. 7.5 L.)

    7  Lift the PS1 tank rack and drop a tablet of FSC100, then return therack.

    8 Pour deionized water (FRSS processed water) into the PS1 sub-tankup to the level gauge. (Approx. 7.4 L.)

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    3-6 Processing Procedure for the FRONTIER 760

    Step Color Bleach-Fix Super Super Super  Super  Drying

      Developer Rinse Rinse Rinse Rinse

    Code P1 P2 PS-1 PS-2 PS-3 PS-4 DRY 

    Temper- 42±0.3 40±2 40 40 40 40 75 – 80

    ature (38-42) (38-42) (38-42) (38-42)

    (°C)

    Time 22sec 27sec 40sec

    *1 The PS-2 overflow enters PS-1.

    *2 The PS-3 overflow enters PS-2.

    *3 The PS-4 overflow enters PS-3.Note : It is unnecessary to use the correction factors provided specifically for Process CP-

    49E when using control strips for processing management.

    Solution Basic Replenishment Rate (mL/m2 paper)

    P1-R 45 mL

    P2-R 35 mL

    PS-R 215 mL

    ↓ ↓*1 *2 ↓ *3

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    Product Code

    Packing

    Quantity Components

    Amount

    of Use

    CP-49E Start-upChemicals

    ColorDeveloper

    CP49E P1 4.3L 4.3 L A chemical and B chemical 3 boxes

    Bleach Fixer CP49E P2 4.3L 4.3 L A chemical and B chemical 3 boxes

    Fuji Super Conditioner FSC100 5 L x 100 100 tablets 4 tablets

    SolutionTankCapacity

    Mixing Instruction

    ColorDeveloper(P1)

    12.9 L

    1  Add 3 L of deionized water (FRSS processed water) into a 5-litermeasuring cup, then pour the solution into the P1 sub-tank.

    2 Add 3 L of deionized water (FRSS processed water) and 3 bottles ofCP49E P1 4.3L A chemical into a 5-liter measuring cup, then pourthe solution into the sub-tank.

    3 Add 3 L of deionized water (FRSS processed water) and 3 bottles ofCP49E P1 4.3L B chemical into a 5-liter measuring cup, then pourthe solution into the sub-tank.

    4 Add deionized water (FRSS processed water) up to the level gauge.(Approx. 1.3 L.)

    Bleach

    Fixer (P2)12.7 L

    1  Add 3 L of deionized water (FRSS processed water) into a 5-litermeasuring cup, then pour the solution into the P2 sub-tank.

    2 Add 3 L of deionized water (FRSS processed water) and 3 bottles ofCP49E P2 4.3L A chemical into a 5-liter measuring cup, then pourthe solution into the sub-tank.

    3 Add 2 L of deionized water (FRSS processed water) and 3 bottles ofCP49E P2 4.3L B chemical into a 5-liter measuring cup, then pourthe solution into the sub-tank.

    4 Add deionized water (FRSS processed water) up to the level gauge.(Approx. 0.7 L.)

    PS (STB) 29.1 L

    1  Lift the PS4 tank rack and drop a tablet of FSC100, then return therack.

    2 Pour deionized water (FRSS processed water) into the PS4 sub-tankup to the level gauge. (Approx. 7.3 L.)

    3  Lift the PS3 tank rack and drop a tablet of FSC100, then return therack.

    4 Pour deionized water (FRSS processed water) into the PS3 sub-tankup to the level gauge. (Approx. 6.9 L.)

    5  Lift the PS2 tank rack and drop a tablet of FSC100, then return therack.

    6 Pour deionized water (FRSS processed water) into the PS2 sub-tankup to the level gauge. (Approx. 7.5 L.)

    7  Lift the PS1 tank rack and drop a tablet of FSC100, then return therack.

    8 Pour deionized water (FRSS processed water) into the PS1 sub-tankup to the level gauge. (Approx. 7.4 L.)

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    3-7 Processing Procedure for the FRONTIER 770

    Step Color Bleach-Fix Super Super Super  Super  Drying

      Developer Rinse Rinse Rinse Rinse

    Code P1 P2 PS-1 PS-2 PS-3 PS-4 DRY 

    Temper- 42.0±0.3 40±2 40 40 40 40 75 – 80

    ature (38-42) (38-42) (38-42) (38-42)

    (°C)

    Time 22sec 22sec 35sec

    *1 The PS-2 overflow enters PS-1.

    *2 The PS-3 overflow enters PS-2.

    *3 The PS-4 overflow enters PS-3.Note : It is unnecessary to use the correction factors provided specifically for Process CP-

    49E when using control strips for processing management.

    Solution Basic Replenishment Rate (mL/m2 paper)

    P1-R 45 mL

    P2-R 35 mL

    PS-R 215 mL

    ↓ ↓*1 *2 ↓ *3

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    Product Code

    Packing

    Quantity Components

    Amount

    of Use

    CP-49E Start-upChemicals

    ColorDeveloper

    CP49E P1 3.7L 3.7 L A chemical and B chemical 4 boxes

    Bleach Fixer CP49E P2 3.7L 3.7 L A chemical and B chemical 4 boxes

    Fuji Super Conditioner FSC100 5 L x 100 100 tablets 4 tablets

    SolutionTankCapacity

    Mixing Instruction

    ColorDeveloper(P1)

    14.9 L

    1  Add 5 L of deionized water (FRSS processed water) into a 5-litermeasuring cup, then pour the solution into the P1 sub-tank.

    2 Add 3 L of deionized water (FRSS processed water) and 4 bottles ofCP49E P1 3.7L A chemical into a 5-liter measuring cup, then pourthe solution into the sub-tank.

    3 Add 3 L of deionized water (FRSS processed water) and 4 bottles ofCP49E P1 3.7L B chemical into a 5-liter measuring cup, then pourthe solution into the sub-tank.

    4 Add deionized water (FRSS processed water) up to the level gauge.(Approx. 1.0 L.)

    Bleach

    Fixer (P2)15.6 L

    1  Add 5 L of deionized water (FRSS processed water) into a 5-litermeasuring cup, then pour the solution into the P2 sub-tank.

    2 Add 2 L of deionized water (FRSS processed water) and 4 bottles ofCP49E P2 3.7L A chemical into a 5-liter measuring cup, then pourthe solution into the sub-tank.

    3 Add 2 L of deionized water (FRSS processed water) and 4 bottles ofCP49E P2 3.7L B chemical into a 5-liter measuring cup, then pourthe solution into the sub-tank.

    4 Add deionized water (FRSS processed water) up to the level gauge.(Approx. 2.0 L.)

    PS (STB) 27.3 L

    1  Lift the PS4 tank rack and drop a tablet of FSC100, then return therack.

    2 Pour deionized water (FRSS processed water) into the PS4 sub-tankup to the level gauge. (Approx. 7.3 L.)

    3  Lift the PS3 tank rack and drop a tablet of FSC100, then return therack.

    4 Pour deionized water (FRSS processed water) into the PS3 sub-tankup to the level gauge. (Approx. 6.9 L.)

    5  Lift the PS2 tank rack and drop a tablet of FSC100, then return therack.

    6 Pour deionized water (FRSS processed water) into the PS2 sub-tankup to the level gauge. (Approx. 6.6 L.)

    7  Lift the PS1 tank rack and drop a tablet of FSC100, then return therack.

    8 Pour deionized water (FRSS processed water) into the PS1 sub-tankup to the level gauge. (Approx. 6.5 L.)

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    3-8 Processing Procedure for the FRONTIER 790

    Step Color Bleach-Fix Super Super Super  Super  Drying

      Developer Rinse Rinse Rinse Rinse

    Code P1 P2 PS-1 PS-2 PS-3 PS-4 DRY 

    Temper- 42±0.3 40±2 40 40 40 40 75 – 80

    ature (38-42) (38-42) (38-42) (38-42)

    (°C)

    Time 20sec 20sec 32sec

    *1 The PS-2 overflow enters PS-1.

    *2 The PS-3 overflow enters PS-2.

    *3 The PS-4 overflow enters PS-3.Note : It is unnecessary to use the correction factors provided specifically for Process CP-

    49E when using control strips for processing management.

    Solution Basic Replenishment Rate (mL/m2 paper)

    P1-R 45 mL

    P2-R 35 mL

    PS-R 215 mL

    ↓ ↓*1 *2 ↓ *3

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    Product Code

    Packing

    Quantity Components

    Amount

    of Use

    CP-49E Start-upChemicals

    ColorDeveloper

    CP49E P1 3.7L 3.7 L A chemical and B chemical 4 boxes

    Bleach Fixer CP49E P2 3.7L 3.7 L A chemical and B chemical 4 boxes

    Fuji Super Conditioner FSC100 5 L x 100 100 tablets 4 tablets

    SolutionTankCapacity

    Mixing Instruction

    ColorDeveloper(P1)

    14.0 L

    1  Add 4 L of deionized water (FRSS processed water) into a 5-litermeasuring cup, then pour the solution into the P1 sub-tank.

    2 Add 3 L of deionized water (FRSS processed water) and 4 bottles ofCP49E P1 3.7L A chemical into a 5-liter measuring cup, then pourthe solution into the sub-tank.

    3 Add 3 L of deionized water (FRSS processed water) and 4 bottles ofCP49E P1 3.7L B chemical into a 5-liter measuring cup, then pourthe solution into the sub-tank.

    4 Add deionized water (FRSS processed water) up to the level gauge.(Approx. 1.1 L.)

    Bleach

    Fixer (P2)14.6 L

    1  Add 5 L of deionized water (FRSS processed water) into a 5-litermeasuring cup, then pour the solution into the P2 sub-tank.

    2 Add 2 L of deionized water (FRSS processed water) and 4 bottles ofCP49E P2 3.7L A chemical into a 5-liter measuring cup, then pourthe solution into the sub-tank.

    3 Add 2 L of deionized water (FRSS processed water) and 4 bottles ofCP49E P2 3.7L B chemical into a 5-liter measuring cup, then pourthe solution into the sub-tank.

    4 Add deionized water (FRSS processed water) up to the level gauge.(Approx. 1.0 L.)

    PS (STB) 31.5 L

    1  Lift the PS4 tank rack and drop a tablet of FSC100, then return therack.

    2 Pour deionized water (FRSS processed water) into the PS4 sub-tankup to the level gauge. (Approx. 9.6 L.)

    3  Lift the PS3 tank rack and drop a tablet of FSC100, then return therack.

    4 Pour deionized water (FRSS processed water) into the PS3 sub-tankup to the level gauge. (Approx. 8.8 L.)

    5  Lift the PS2 tank rack and drop a tablet of FSC100, then return therack.

    6 Pour deionized water (FRSS processed water) into the PS2 sub-tankup to the level gauge. (Approx. 6.6 L.)

    7  Lift the PS1 tank rack and drop a tablet of FSC100, then return therack.

    8 Pour deionized water (FRSS processed water) into the PS1 sub-tankup to the level gauge. (Approx. 6.5 L.)

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    4   MANAGEMENT OF PROCESSING SOLUTIONS

    If the pH and specific gravity of the prepared processing solutions are not within the limits

    indicated below, the solutions cannot be used. Since the system is designed for fully auto-mated solution preparation after insertion of the cartridge, abnormal pH or specific gravity

    values will not normally occur.

    Should you detect an abnormality in the pH or specific gravity, it will likely be due to an ab-

    normality in the chemicals themselves or a malfunction in the automatic mixing system. In

    this case, contact a service representative.

    Tank Solutions

    SolutionFresh Solution Running Solution

    pH Specific Gravity pH Specific Gravity

    P1

    P2

    10.30±0.05

    5.93±0.20

    1.042±0.005

    1.073±0.020

    10.35±0.05

    6.00±0.30

    1.058±0.005

    1.111±0.020

    Replenisher

    Solution pH Specific Gravity

    P1-R

    P2-RA

    P2-RB

    12.60±0.05

    2.51±0.10

    5.77±0.10

    1.055±0.005

    1.107±0.010

    1.194±0.020

      Unit: weeks

    Tank Solution*1

    Replenisher

    P1

    P2

    PS

    1

    1

    1

    P1-R

    P2-RA

    P2-RB

    PS-R

    4

    4

    4

    4

    Note :  The durations above are for tank solutions that are stored in the tanks without pro-

    cessing activity.

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    Note 1 :  When preparing the PS-1 to PS-4 tank solutions, do this in each of the pro-

    cessing tanks with the processing racks removed.

    Note 2 :  Referring to the figure below, dissolve a single FSC100 tablet in advance by

    placing it into a plastic film case along with deionized water, closing the lid

    and then shaking the film case.

    Note 3 :  After pouring the solutions into the PS-1 to PS-4 tanks, the processing racks

    are attached; however, this should be done in order starting with PS-4.

      If the racks are attached starting with PS-1, the tank solutions may overflow

    and become deficient. Care should thus be taken to attach the racks in the

    proper sequence.

    Dissolving the FSC 100 tablet in water

    FSC 100 (1 tablet)

    Plastic Film Case

    Gloves

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    5   CONTROL OF PROCESSING CONDITIONS

    The processing temperature greatly affects photographic characteristics. The temperature

    of the color developer (P1) is particularly crucial. To maintain the correct processing tem-perature, observe the following precautions.

    A   Solution Temperature Settings

      When first installing processing equipment or when replacing control circuit boards, be

    sure to input the correct processing solution temperatures.

    B   Temperature Calibration

     A discrepancy sometimes develops between the actual temperature of a solution and

    the displayed temperature output by the thermal sensor used to monitor the solution

    temperature. If this occurs, the temperature display of the thermal sensor should be

    calibrated.

     An inadequate circulation volume will cause variations in the processing tank temperatures,

    which will adversely affect photographic characteristics. To prevent this, do the following

    maintenance checks.

    A   Circulation Filter

      If the circulation filters clog, the circulation volume is reduced. To prevent this, replace

    the circulation filters once a month.

    B   Circulation Pump

      Since circulation failure is conceivable due to a malfunction in the circulation pumps or

    a short in the circulation pump circuit, it is important to visually verify that circulation is

    continuing.

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    When the tank or replenisher solution storage temperature falls below 15°C, the dissolved

    chemicals become less soluble and begin to precipitate out. Excessive precipitation may

    cause abrasions in the sensitized materials and/or equipment malfunction. It is therefore im-

    portant to avoid an excessive drop in the storage temperature during the winter.

    The replenishment of processing solutions restores chemical substances that have been

    exhausted during processing. The replenishment rate is set as a proportional amount (pre-

    scribed volume) which is added to a particular processing solution. If the actual volume of

    replenisher added does not meet the prescribed volume, the processing capacity will be al-

    tered and the finished product quality will be affected. To prevent this, particular care should

    be paid to the following points.

    A   Replenishment Rate Settings

      Make sure to enter the replenishment rate values indicated on page 8 and correctly.

    B   Replenisher Filter

      If the replenisher filter clogs, replenishment rate is reduced. To prevent this, replace the

    replenisher filter once a month.

    C   Replenishment Volume Checks

      Since the volume of replenisher provided by the replenisher pump changes according

    to the pump performance, replenisher flow rates should be checked once a month.

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    6   PROCESSING PERFORMANCE MANAGEMENT

    In the management of processing performance, the most precise way to judge the

    processing results of a paper is through densitometric measurements. Since it is impossible

    to attain consistent and precise exposure levels in normal prints, paper that has been

    precisely exposed with a specific pattern is used for this purpose. This paper is called a"control strip."

    Each set of control strips includes a "reference strip," which is a control strip that has been

    exposed under the same conditions as the others, but processed under minutely controlled

    conditions. Whenever a control strip is processed, densitometric measurements are taken

    of that strip and of the reference strip from the same set. Using the reference strip values

    as reference values, a comparison is then made to determine how much the processing

    performance deviates from standard performance.

    Given target ranges and control limits are used as references for evaluating processingperformance. Target ranges represent the desired parameters for the maintenance of good

    results. As long as the processing parameters stay within these ranges, then good results

    can be obtained. The management of processing performance is therefore necessary to

    ensure that the parameters stay within (i.e., do not deviate from) the target ranges.

    Control limits represent the maximum deviation allowed for the maintenance of good results.

    When the processing parameters exceed the control limits, then good results cannot be

    obtained. It is essential that processing be conducted within the control limits. For this

    reason, processing performance must be managed so that the control limits are never

    exceeded.

    Table 1: Processing Performance Management Values

    STAIN (Fog) LD (Speed) C (Contrast)*1

    D-MAX*2

     Y-MAX*3

    Target RangeControl Limit

    +0.03 or less+0.03 or less

    ±0.08±0.10

    ±0.08±0.10

    95% or more90% or more

    3 or less5 or less

    *1 C=HD-LD *2 For checking color fomation *3 For desivering management

    If handled improperly, control strips may undergo changes in characteristics that make them

    unusable for the management of processing performance. To prevent such changes, it is

    essential to gain a firm understanding of the proper way to handle control strips and to use

    them accordingly.

    1) When a control strip is processed, five different patterns appear, as shown in figure

    on the next page. Three of the patterns, HD, LD and STAIN, are used for processing

    management. D-MAX and Y-MAX are used for checking color formation and the residual

    silver concentration, respectively.

    2) Each box of control strips contains 30 control strips (10 control strips in 3 moisture- and

    light-proof envelopes) and one reference strip. The reference strip are provided in an

    envelope, along with a correction chart. The photographic density of the reference strips

    is normally expected to be uniform, but some variation may arise due to differences in

    exposure or processing conditions. For this reason, a correction chart is included with

    the reference strip in each envelope. The reference strip and correction chart are valid

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    only for the control strips with which they were packaged. Thus, if control strips share the

    same code number, but are contained in different boxes, the correction chart that is used

    will be the one in the respective box.

    3) Storage

      Control strip boxes should be stored in a freezer at -10 °C or below and used before

    the expiration date printed on the box and envelope. To prevent soiling of the reference

    strips, keep them in the envelope and store them in a cool, dark place, away from hightemperatures and humidity.

    1) Opening the control strip envelope immediately after removal from the freezer will

    cause condensation to form. The control strip envelope should therefore be left at room

    temperature for about 30 minutes, and then opened in a darkroom. When handling the

    control strips, take care not to touch the emulsion surface with your bare hands. Return

    the remaining control strips to the envelope, squeeze out the air, put them into the box

    and put the box back into the freezer for storage.

    2) Insert the control strip to be used into the dedicated holder as far as it will go. Make sure

    the strip is oriented so that the patterns always face the same direction. Process the

    control strip according to the processing procedure of the respective equipment.

     After processing the control str ip, the photographic density of the control str ip and the

    reference strip are measured at the same time. Five places are measured: Y-MAX, D-MAX,

    HD (High Density), LD (Low Density) and STAIN (fogging). Conduct the measurement

    according to the procedure for the densitometer being used.

    1) Reference Value Determination

    To obtain the reference values, add the correction values from the correction chart to the

    densitometric measurements of the reference strip.

    • Densitometric measurement of reference strip + correction value = Reference

    value

    2) Determination of Target Range

    Subtract the reference value from the control strip densitometric measurement. The

    difference is the amount of deviation from standard processing performance, which indicates

    whether the processing performance is acceptable or not.

    • * Densitometric measurement of control strip - reference value = Deviation from

    standard

    The acceptability of the processing performance depends on whether the deviation from

    atandard is within the target range/control limit or not.

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    7   CHANGES IN PROCESSING FACTORS AND

    THEIR EFFECTS ON PHOTOGRAPHIC

    CHARACTERISTICS

     As explained above, when variations occur in the processing conditions or processing solu-tion performance, a change will occur in the processing performance if they are detected

    by control strips as abnormalities. If you detect an abnormality on a control strip, determine

    the cause of the abnormality by comparing the density measurement results on the control

    strip with the following graphs, then take the appropriate countermeasures.

    Outline of The Effects of Changes in Processing Factors on Photographic Characteristics

    SolutionProcessing

    FactorDirection of

    ChangeD-MAX 

    LD(Speed)

    C(Contrast)

    STAIN(Fog)

    FigureNumber

    P1

    Temperature LowC,M Y 

    C,M Y 

     Y MC C,M,Y  

    1High C,M,Y Y  

    C,MC,M,Y 

    C,M,Y 

    ReplenishmentRate

    InadequateC

    M,Y CM,Y 

    CM,Y C,M,Y  

    2Excessive M,Y  

    CM,Y C M,Y  

    CC,M,Y 

    Concentration Diluted C,M Y 

    C,M Y 

    CM,Y C,M,Y  

    3Concentrated

     Y C,M C,M,Y  

    M,Y C

    C,M,Y 

    P2

    Contamination

    Small

    C,M,Y 

     Y 

    C,M

    C,M

     Y C,M,Y 

    4Medium

    M,Y C

    C,Y 

    M

    MC,Y 

     Y C,M

    LargeM,Y C

    C,Y 

    M

    M,Y 

    C

     Y C,M

    P2

    Temperature Low

    C,M,Y 

    C,M,Y C,Y M

    C,M,Y 

    5

    HighC,M,Y C,M,Y C,M,Y C,M,Y  

    ReplenishmentRate

    Inadequate M,Y  C

    M,Y C

    M Y C

    C,M Y 

    6

    ExcessiveC,M,Y C,M,Y C,M,Y C,M,Y  

    Concentration Diluted Y  MC

    C,M,Y C,M,Y C,M,Y  

    7

    ConcentratedC,M,Y C,M,Y C,M,Y C,M,Y  

    PS

    Temperature Low

    C,M,Y 

    C,M,Y C,Y M

    C,M,Y 

    5

    HighC,M,Y C,M,Y C,M,Y C,M,Y  

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    Fig. 1  Color Developer (P1) Temperature Variations ............................................

    Fig. 2  Color Developer (P1) Replenishment Variations ........................................

    Fig. 3  Color Developer (P1) Concentration Variations ..........................................

    Fig. 4  Color Developer (P1) Contaminated with Bleach-Fix (P2) ........................

    Fig. 5  Bleach-Fix (P2) and Super Rinse (PS),

      Temperature Variations ..................................................................................

    Fig. 6  Bleach-Fix (P2) Replacement Variations ......................................................

    Fig. 7  Bleach-Fix (P2) Concentration Variations ....................................................

    CP-49E Process

    Condition Variation Figures ———— Contents

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    7-3, Akasaka 9-chome, Minato-ku, Tokyo 107-0052, Japan