Key Skills Profile SummaryProject Execution

Process Improvement

Stakeholder Management

Quality Control

Liaison & Coordination

Root Cause Analysis

Documentation

Shift Management

Team Building & Leadership

Result-oriented Professional with 7 years of experience in Project Execution, Continuous Improvement, Assembly Operations, and Product audits.Presently associated with Ashok Leyland UAE LLC,RAS AL KHAIMAH UAE as Process Quality Engineer (Chassis Assembly & Bus body Building)Hands-on experience of Customer product audits, system audits and customer complaints resolutions.Proficient in monitoring the overall functioning of processes, identifying improvement areas and implementing adequate measures to maximize customer satisfaction levelSkilled in monitoring relationship with project stakeholders, keeping stakeholders informed of progress and issues in order to manage expectations on all project requirements and deliverables.An enterprising leader with skills in leading personnel towards accomplishment of common goals

Soft Skills Career Timeline

Education2009: Diploma in Mechanical Engineering from AISSMS’s Polytechnic, Pune, Pune University with first class distinction.

AMIT SINGHQA EngineerIndustry Preference: Automotive Location

Preference: India amit_singh07@hotmail.com +918793345287

Communicator

Innovator Thinker

Collaborator Intuitive

Team Player

Diploma in Mechanical

Engineering from Pune University

TATA Motors, Dharwad as junior

officer

Ashok Leyland UAE LLC, RAK as Quality

Engineer

20092009-2015

2015-till date

Work ExperienceSince Dec’15 with Ashok Leyland UAE LLC, Ras AL Khaimah EmiratesQuality Engineer (Chassis Assembly & Bus body Building)

Role: Responsible for overall SQDCME, 5S and effectively handling of team size of 28 for ensuring all process

and protocols are followed before final clearance of vehicles. Preparing and Updating PFMEA and their control plan for high RPN process, WIS, History Card and

Defining Quality Acceptance standards Responsible for documentation related to ISO 9000:2008 and TS 16949. Creating pool of continuous improvement (KAIZENS and POKA-YOKE) ideas generation and ensuring

their implementation. Conducting Product audits like CPA (Customer Product audits), 0 MIS (Zero month in service) and 3 MIS

audits. Analyzing high severity and high occurring defect of line gates and product audit using QC tools and

ensuring their final closure by suggesting CAPA and submitting 8D’s for the same. Leading red table (rejection) meeting and ensuring preventive actions to reduce the rejections. Effectively handling customer and dealer complaints by immediate escalation to respective

departments and following up for its resolution. CFT member for new project introduction of Ashok Leyland latest School bus and semi luxury buses on

assembly line Monitoring Ageing of vehicles in Supply float and ensuring their timely maintenance. Updating vehicle status, aggregate details, rejection booking and generating scrap notes in SAP(PP and

QM modules)

Highlights: Handled defects effectively and in timely manner leading warranty cost reduction from 110 USD/ bus to

68USD/bus and customer complaints and thus improved customer satisfaction Implemented process enhancement initiatives through measures such as complexity matrix display

that resulted in easy identification of customer requirement in different variants, better understanding and confidence in team members and thus leading to reduction in lead time of delivery.

Played a key role in leading red table (rejection) meeting and making sure preventive actions like introduction of cutting and drilling templates for ABS panel to reduce the rejections on assembly line by optimum use of sheets.

Aug’09 to Dec’15 with TATA Motors, PuneLast designated as Junior officer

Growth Path:Aug’09 to Aug’10: Diploma Apprentice Trainee in QA Department on Safari TCF Assembly ShopSep’10 to Oct’12: Senior Associate on UV project of Safari and Safari Storme in Central Quality on TCF Assembly shopOct’12 to till date: Junior Officer on commercial vehicle TATA ACE ZIP TCF assembly shop and LCV assembly line which is TATA Motors latest green field project established at Dharwad

Role:As Junior Officer Managed TATA PDI care activities for vehicles available in supply, float and were ready to dispatch to

make sure defect delivery of vehicles to dealers Instituted:

o Analysis of Supply float ageing of the vehicles and made sure re-audits of the vehicle of more aged vehicles

o Job card analysis and interaction with dealer for open field job cardso Root cause analysis of Dealer top complaints which reduces Dealer PDI DPV score reduction

Administered Warranty Corrective Actions and Continuous Improvement projects in coordination with CFT teams

Liaised with Quality gates and PDI inspectors for daily observed issue escalation and suggested CAPA for the same

Monitored preparation of quality standards and developed inspection procedure for Tata Ace ZIP

vehicle

As Senior Associate:

Liaised with NPI (New Production Introduction) for introduction of Safari Strome on Tata Safari assembly line.

Actively participated in: Conducting and coordinating SQA activities like incoming inspection, preparing Control plan by identifying DOL and non-DOL components, suggesting CAPA for parts issues.

Co-ordinate with vendor development team for developing new/alternate sources which included activities like conducting and scheduling PPAP’s, preparing visit plans with process quality teams, ensuring proper part quality validations as per design and homologation requirements.

Monitoring and conducting Vendor audits for Vendor Ratings, PPPM scores.As Diploma Apprentice Trainee Inspected Chassis assembly line and cab drop stage Supervised immediate escalation of issues to line and bay owners for quick issue resolution and smooth

production flow Conducted:

o Process and torque audits on chassis and cab assembly lineo SPC audits of critical processo MSA audits of instruments used and ensuring calibration of the same as per calibration plan

Prepared complexity matrix for various variants of TATA SAFARI like LX, EX, GX, VX & LHD

Highlights: Played a key role in controlling dealer PDI complaints from 1.28 DPV (FY 2013-14) to 0.1 DPV (FY 2014-

15) for plant Track record of improving warranty IPTV of plant by 75% and reduced EPV by 53% by identifying major

defects in plant itself and eliminating them

IT Skills MS office AutoCAD SAP (QM, PP Modules) PLM Internet Applications

Tool and Equipment’s handled Digital and dial type torque wrenches. DFT and Gloss meter Contact and Non-contact type thermometers DIN cups for viscosity, Vernier Caliper, micrometer, height gauges RBT (roller brake testing equipment’s) ABS diagnosis tools (For ABS diagnosis and troubleshooting) EDC scan Tools (For engine electricals diagnosis and troubleshooting) Digital pulley alignment tools Digital belt tension tools Durometers (Shore hardness tools) Wheel alignment test beds.

Personal DetailsDate of Birth: 7th June, 1990Address: Sr. No. 284/4 Porwal Road, Near Swapan Sankool, Lohegoan, Pune 47, Maharashtra, IndiaLanguages Known: Hindi, English and Marathi