(강연용) 자동차 분야 품질경영 시스템 체계 및 운영 임서준 r2 · iso...

자동차 분야 품질경영 시스템 체계 및 운영

(IATF 16949, ISO 26262, ASPICE & CMMI)

2019. 07. 10

Contents

Ⅰ. 자동차 분야 적용 표준 및 모델

Ⅱ. 통합 및 관리 운영

▪ ,

“ , ” (ANSI/IEEE Std 730-1981)

▪ “ ”

, (ISO 8402:1994-1986)

(Quality Assurance)

서론 어떻게 하면 믿을 수 있는가?

Ⅰ. 자동차 분야 적용 표준 및 모델

1. 자동차 생명주기 Life Cycle

2. 자동차 분야 적용 표준 및 모델

Life Cycle ( , , )

▪Life Cycle

▪

▪Life Cycle

Conceptual

Design

Preliminary

Design

Detail Design &

Development

Production/

Construction

Operational Use

& System SupportRetirement

▪Life Cycle

Closing

Monitoring and Control

Execution

Planning

자동차 생명주기 Life Cycle 자동차/제품/개발/프로젝트

Life Cycle

IATF 16949 QMS /APQP etc. (Core Tools)

FMEA FMEA

( ) ( )Life

Cycle

1PM

Proto1 Proto 2 P1 P2 M1 M2T1 T2Related Process

Tailored (Defined)

자동차 분야 적용 표준 및 모델 IATF 16949 QMS /APQP

Process description(standard process)

APQP1

•

•

/

• /

Bench Marking

• /

•

•

•

•

• BOM

•

•

•

•

• FMEA

• DfM & DfA

•

•

•

•

• /

• /

• //

• /

•

• /

•

•

•

•

• /

•

•

•

•

•

•

•

• FMEA

•

•

•

•

•

•

•

•

•

•

•

•

•

2 3 4 5

( , , V&V, )

• /

자동차 분야 적용 표준 및 모델 IATF 16949 QMS /APQP

1. 2. 3.

4. Design FMEA5. Process Flow Diagrams6. Process FMEA7. Process Control Plan

8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18.

(PPAP)

IATF 전환 내용(요약)Appendix

ll표뀔정뿔렐를.

ReωItlot ’ho 0115

lI렬따렐뭘옳렐덴l

5HA나: 29 2 앙WJ..:282

* 1509001+14000+45000년7001+27001+22301+39001 서「

닙논

j

= --4

<-

b

라

Risk Based Thinking 4.3.2

고객-지정요구사항

Integration ofCustomer 5pecific Requirements ].2.3

내부심사자역량l적격성

Firstand second party auditor competency 4.4.1. 2

제품안전

Product 5afety 8.2.3.1.3

조직의제조타당성

Manufacturing Feasibi/ity 10. 2.5

보증관리시스템

Warranty management(NTF) 8-4•2.3.1

sw가 내장된제품

Deve/opment of product with embedded software

8

Life Cycle

CMMI ( )

FMEA FMEA

( ) ( )Life

Cycle

1PM

Proto1 Proto 2 P1 P2 M1 M2T1 T2Related Process

Tailored (Defined)

Process description(standard process)

자동차 분야 적용 표준 및 모델 CMMI (대응 개발) 프로세스

Maturity (Evolutionary Architectural)

• (maturity level) ( / / )

* : Partner /CMMI Institute

자동차 분야 적용 표준 및 모델 CMMI v1.3 Maturity Levels

Life Cycle

ASPICE ( )

FMEA FMEA

( ) ( )Life

Cycle

1PM

Proto1 Proto 2 P1 P2 M1 M2T1 T2

Process description(standard process)

자동차 분야 적용 표준 및 모델 ASPICE (대응 개발) 프로세스

Related ProcessTailored (Defined)

✓ VDA = Verband der Automobilindustrie : OEM ( Audi, BMW, Daimer, Porche, VW )

✓ Ford Group = Ford, Volvo, Jaguar, LandRover✓ Fiat Group = Fiat, Maseati

VDA Focus

Development Life cycle

• Evidence (Work product)

• Evidence Argument (Rationale )

자동차 분야 적용 표준 및 모델 Automotive SPICE v3.1

• ( , )

MAP sensor

Temp. sensor

Position sensor

Speed sensor

EngineControl

Unit

controlled by- valve- actuator

/

/

/

Road vehicles - Functional safetyAppendix

Life Cycle

ISO 26262 ( )

FMEA FMEA

( ) ( )Life

Cycle

1PM

Proto1 Proto 2 P1 P2 M1 M2T1 T2

자동차 분야 적용 표준 및 모델 ISO 26262 (대응 개발) 프로세스

Related ProcessTailored (Defined)

ISO 26262 +

ISO 26262:2011ISO 26262:2018

자동차 분야 적용 표준 및 모델 ISO 26262:2018 (2nd edition)

1 . Vocabulary

2 . Management of functional safety

I 2-5 Overall s빼 management 12-6 Project dependent sa때 management | | 20-7 Sa때 management regarding production peration, service and decommissioning

3. Concept phase 、‘ 4. Product deve lopm ent a t t h e system level f 7. froduction, o p e r ation,

I 1 | 짧엎짧뚫topics ωr me product | | 4-7 System and Itm lnt贊on service a nd

3-5 Item defln.tion t at the system level and testing decommlsslonlng

3-6 Haza rd analysis and risk 1많줍nl괜fety concept 14-8 5afety va lidatioi_ 켜r 7-5 Planning for production, assessment operation, service and

[ 3-7 Fu ncti빼때 concept x X κ 켜 decommissioning

[얘 Production

12. Adaptation of lSO 26262 I룹\d~앞발앓껍f짧 atjε 해rod짧앓짧魔rf魔 | 7-7 Operahon SMice and formotorcy미es decommissioning

12-5 General topics for adaptation 3鐵魔Li앞l옆4털밟않앓짧l I ) '1繼C짧않짧t앓e삶짧f for motorcycles 12-6 Safety culture §4&짧협뽑ZXa:4h뱉빼R 짧짧짧$짧많응;ofu변t / 12-7 Confìrmation measures 5-7 Ha뱅빼야 design 、

、마~ ‘ 6-7 Softwaπfarchtectur.에 de행n

3;$짧l법r짧따많 ha]ware t*짧않옮많itde빨a몇 12-8 Hazard analysis and risk

l\rγ assessment 4 한짜藝혔짧뻗원 6-9 Sottware피nitv뼈R임t\on 12-9 Vehicle Integratlon and violatio $￡옆;:짧re'빨1밸 and tesnng hardwa 12-10 Safely validation 5-10 Hardware뱉옆fmand 、 휠싣vJFZtiI1뻗fthe tbedded

verification

8. 5 upporting processes

8-5 Interfaces within distributed developments 8-9 Verifìcatlon 8-14 Proven in use argument 8-6 Specirication and management of safety 8-10 Documentatlon management 8-15 Interfacìng an application that is out of scope requirements 8-11 Confidence In the use of software tools ofISO 26262 8-7 Conflguration management 8-12 Qualifl catlon of software components 8-16 Integration of safely-related syslems not 8-8 Change management 8-13 Eval uatlon of hardware elements developed according to 150 26262

9 . Automotive safety integrity level (ASI니-oriented a n d safe ty-or ie nted a n a lyses

9-5 Requirements decomposition with respect lo ASIL tailoring 9-7 Analysis of dependent failures 9-6 Criteria for coexistence of elements 9-8 Safety analyses

1O. Guide lines on ISO 26262

11. Guidelines on applica히on of 150 26262 to s emiconductors

15

IATF 16949 CMMI for DEV Automotive SPICE ISO 26262

(ISO 9001)( SCAMPISM)

(IEC61508)

/(ISO, International Organization

for Standardization)

CMMI Institute

VDA

Automotive Special Interest Group

(SIG)

(ISO,

International Organization for

Standardization)

/(SW, HW, ME )

SW (HW, SW)

IATF 16949 RBT,

Safety, SW

(Maturity)

(Capability)

(Capability)

* (Maturity)

Product

Audit Assessment

ASIL (Automotive Safety

Integrity Level)

( , , )

/SW /HW/SW

/

자동차 분야 적용 표준 및 모델 진화 (Regulatory Push & Demand Pull)

,

Quality Management → Development Process → Safety Culture

Product Quality

PRODUCT DEVELOPMENTProduct and Process Characteristics

SYSTEM/SOFTWARE DEVELOPMENTSystem/Software and Process Characteristics

SAFETY-CRITICAL DEVELOPMENTSW, HW and Process Characteristics

Systems/Software Engineering and Quality

Functional Safety within Systems

CMMI 2.0 /Automotive SPICE 3.1

(IEC61508) /ISO 26262 2nd

ISO 9001 /IATF 16949

SafetyCulture

DevelopmentProcess

QualityManagement

(※ Safety Development QM Development Process )

자동차 분야 적용 표준 및 모델 진화 (Regulatory Push & Demand Pull)

•

QMS (IATF 16949) (IATF 16949 + ISO 26262 + A-SPICE + CMMI)

▪

• (IATF 16949 + ISO 26262 + A-SPICE + CMMI)

▪ / (ISO9001) → (TS-16949)

→ (IATF 16949)

• + + + +

• + + OEM

▪ OEM, , , IATF ,

• -

•

• /

자동차 분야 적용 표준 및 모델 진화 (Regulatory Push & Demand Pull)

Ⅱ. 통합 및 관리 운영

1. 효과적인 통합 및 관리 방안 필요

2. 통합 및 관리 솔루션 환경

3. TOPIC 소개 (발표 ⑤ IATF 16949 기반 EwQIMS 구현)

Appendix

Top Layer (QMS)

▪

▪

[QMS- ]

•

• / /

[ ]

IATF 16949(QMS)

▪ IATF 16949

▪ ( / )( , , , )

▪ ISO Series

통합 프로세스 구축 (Instance)

효과적인 통합 및 관리 방안 필요

Top-Middle Layer (Framework)

(Framework)

• ( , , )

[ ]

• (Technical Roadmap) Prototype

• OEM

[ ]

•

Validation •

[ ]

▪ E/E System R&DCategory/Process/Sub-processActivity/DescriptionCharacteristic/(Project & Product & etc.)/Criteria

/ / /

▪ CMMI & ASPICE S/Practice, Coverage

통합 프로세스 구축 (Instance)

Appendix

Top-Middle Layer [E/E System – (Life cycle)]

•

( )

[ Life cycle]

• TRM ( ,

, , )

[ Life cycle]

• PRM, ,

(Filed VAL )

[ Life cycle]

E/E SystemLife cycle

Product characteristic

Project characteristic

SYS+SW+HW+ME

ETC Combination..

SYSTEM

HW SW

To-be SYSTEM

HW SW

To-be SYSTEM

HW SW

To-be

통합 프로세스 구축 (Instance)

효과적인 통합 및 관리 방안 필요

Standard Process Set

통합 프로세스 구축 (Instance)

[ (configuration) ] [ ] [ , , ] [ ]

Omnex System

EwQIMS® : Complete Architecture

통합 및 관리 솔루션 환경

pp

Callbratlon

U이’ncertaln’

Business Systems Product Realization

24

Pl!rformaκ톨

Customer Expect쩌on’

Aud~ Report

Information

HRPIO (Human

Performance Man현j4!ITIent)

Sup찌* Informatlon

A‘JClIt Pro

(Al찌h

Management)

• Management

Omnex System

Enterprise APQP Solution

• 60 %

• PPAP 70 %

• ( ) / PPM

통합 및 관리 솔루션 환경

, - , VOC

APQP / PPAP, Safety Plans Safety Cases

,

,MSA Studies -

Bias, Calibration, GR&R, and Stability Studies

, ,

( )

Linked DFMEA, , (PFD), PFMEA,

(CP) (WI)[ ]

Omnex System

Enterprise Integrated Management Systems

•

• ( ) / / KPI ,

통합 및 관리 솔루션 환경

, ,

,MSA Studies - Bias, Calibration,

GR&R, and Stability Studies

TPM

( )

(ISO 26262) QMS (ISO 9001, IATF 16949)

- IATF 16949, ASPICE, CMMI, ISO 26262, ISO 9001, AS 9100, ISO 14000

Enterprise wide Quality Integrated Management System

MSA

Social modeConfigurable

DesktopsDashboard for PRJ

Gage RR Result After SOP

BOSS

Expectation VISION & MISSION GOAL & KPI

Org.

QMS

Template

Document Pro

APQP/PPAP Manager Aqua Pro

R&R

Route

Define

APQP 4Step

(WBS)

& M/C

Global

Struc.

(Family of

Parts)

Deliverable Attachments

DVP

&R

Doc. Linkages

(DFMEA

& B/D)

Project

Inform.

Bill of Material

(BOM)

Structure

Voice of the

Customer

Functions & Req.

DFMEA

PFD

&

PFMEA

& CP

Characteristics

& etc.

PPAP

Doc.

Requirements Flow Down

Prod.

&Operation

EFC

Tree

Requirements Tree

Function Net

Failure Tree

APQP Risk Management

Inspection Pro

IATF16949

ISO26262

ASPICE /CMMI

Core ToolsTOPIC 소개 (발표 ⑤ IATF 16949 기반 EwQIMS 구현)

Enterprise wide Quality Integrated Management System

㈜에스피아이디

서울시 금천구 가산동 371-50 에이스하이엔드타워3차 1803호

02-3453-5345 / Fax: 02-3453-5346 / spid@spidconsulting.com

www.spidconsulting.com / www.spidconsulting.co.kr

SPID

Software

Process

Improvement

Deployment

SystemSmart

Product

Professional

People

Innovation

Intelligent

DeliveryDurable