technology that makes its mark test text - ksb · pdf file.internal/external leakage and...

Technology that makes its mark

DRY DOCK SERVICE for VRCs by KSB Seil

Table of Contents A. General working scope

B. General working process for each component 1. Actuator 2. Solenoid valve rack, deck box and Direct indicator (limit switch box) 3. Hydraulic power pack 4. Console/Barrier box

A. General working scope - A basic complete health check of the system ◦ Electric section .Control console, Interface panel, Power pack panel .Components function test ◦ Hydraulic section .Actuator, Functional hydraulic block, Hydraulic power pack .Internal/external leakage and performance test .Hydraulic oil status check-up - Calibrating and improving performance ◦ FIMM, PI(position indicator), Direct indication, Current loop - Repairing from basic component issues to specific problems - Crew training ◦ Basic maintenance and regular check point ◦ Each component function ◦ Operation

General View and Each Component Location on Cargo Tanker

1. Valve remote Control System a) Control consol or Automation system panel(KSB Seil part) Integrity check of the Mimic Panel, Calibration of Bar Graph, switch check, indicator lamp check, feedback check etc.

B. General working process for each component

1. Valve remote Control System b) Interface Panel Integrity check of the Barrier Panel , check of RI convertors, Power supplier etc.

1. Valve remote Control System c) Solenoid Valve Rack & Cabinets Integrity check of the Solenoid valve rack, Calibration of Flowmeters/Position indicator, adjustment of valve closing time etc.

1. Valve remote Control System d) Hydraulic Power Pack and Control Cabinet.

Check of the setting pressures at HPU manifold (Start Pump, Stop Pump, Standby etc) Cabinet integrity check (relays, alarms etc) Accumulator integrity check (bladder, pressure etc)

2. Actuators side a) Actuator Inspection on the condition and maintenance of the more critical valves actuators (e.g. Master, Overboard etch). Replacement of Seals (Wear seals, U-Seal, O-Rings etc). Adjustment of “Stroke” if necessary. b) Switch box integrity check. Adjustment of switch & potentiometer

Why this maintenance is necessary by qualified engineers in dry dock?

1. Equipment malfunction causes wrong operation of valves, which could trigger environmental pollution

It is necessary to check & renew electronic components,

which are potential source of malfunction, and calibrate measuring units when accessible and treatable periodically

2. ware and tear seal kits of actuator results in hydraulic oil leak, and malfunction of valve operating

It is necessary to inspect and maintain periodically

Remember: a. The only time immersed type actuators that are easily accessible, are during Dry Docking.

b. Wear Seal is a wearable part, and needs to be replaced every 5 years.

Why I should choose KSB-Seil for the maintenance of our Valve Remote Control System and Actuators?

1. KSB-Seil is the manufacturer of your Valve Remote Control System and Actuators. KSB-Seil Service Engineers are multi-discipline and have skills and instant access to information that only KSB-Seil personnel have

KSB SEIL SERVICE TEAM

2. Efficient work flow of KSB-Seil Service Engineers and delivery of your VRC and Actuators in an excellent condition after Service.

3. Multi skill KSB-Seil Service Engineers are prepared always for the unexpected, in contrast with a non Authorized technician. - additional skill : valve maintenance(from general to cryogenic BF valve) ODME calibration

4. Only original spare parts are used. All unused Spare Parts can be returned back to KSB-Seil for crediting.

5. Final and more crucial, KSB-Seil Service Engineers always finish in time.

Conclusion: Trouble free operation within DD intervals

Remember: With the usage of our Service you enjoy 24/7 support