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Assessment of The EU Recognised Organisations Quality Management Systems Annual Report 2015 Quality Assessment and Cerficaon Enty

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Assessment of The EU Recognised Organisations Quality Management Systems

Annual Report 2015

Quality Assessmentand Certification Entity

© QACE 2016Copying from this document can be done provided source reference

QACE1 Lyric SquareLondon W6 0NB UKwww.qace.co

Company number 7455733Registered in England and WalesCommunity interest companylimited by guarantee

4   QACE  2013  Annual  Report   QACE  2013  Annual  Report   5  Table  of  Contents   Glossary  

Executive  summary  .................................................................................................  06  

I.        Introduction  ........................................................................................................  08  II. Scope  of  Activities  ...............................................................................................  09

III. The  2015  Work  Plan  ..........................................................................................  10

IV. Assessment  Activities  ........................................................................................  12

V.      Certificates  of  Compliance  .................................................................................  16  

VI. Findings  ..............................................................................................................  18

VII. Recommendations  .............................................................................................  22

VIII. Working  with  IACS  ..............................................................................................  26

IX. Members  ............................................................................................................  28

X.      European  Commission  Assessment  ....................................................................  29  

XI. Concluding  Remarks  ...........................................................................................  30

XII. Acknowledgements  ............................................................................................  32

Annex  A  Elected  Non-­‐Executive  Directors  of  the  Board  for  QACE  ............................................  34  

Annex  B  Members  Of  QACE  -­‐  EU  Recognised  Organisations  ....................................................  35  

Annex  C  

Assessment-­‐  Review  2016    Collective  Recommendations  ..........................................  36  

 

 

ABS  .....................................................................................................................American  Bureau  of  Shipping  ACB  ....................................................................................................................  Accredited  Certification  Body  BSI  .................................................................................  The  British  Standards  Institution  [Certification  Body]  CCJ.........................................................................................  Quality  Certification  Center  [Certification  Body]  CCS  ........................................................................................................................  China  Classification  Society  CIC  .................................................................................................Community  Interest  Company  [Non  Profit]  CO....................................................................................................................................  RO  Controlling  Office  CR  .......................................................................................................................  Collective  Recommendations  CRS  .....................................................................................................................  Croatian  Register  of  Shipping  DEKRA  ....................................................................................  DEKRA  Certification  GmbH  [Certification  Body]  DNV    GL.............................................................................................Det  Norske  Veritas    Germanischer  Lloyd  DQS  ................................................................................................................  DQS  GmbH  [Certification  Body]  EC  ................................................................................................................................    European  Commission  EMSA  ..........................................................................................................  European  Maritime  Safety  Agency  EU  ..........................................................................................................................................    European  Union  EUW  .....................................................................................................  IACS  ACB  Auditor  End  User  Workshop  HO  ............................................................................................................................................  RO  Head  Office  IACS  ................................................................................  International  Association  of   Classification  Societies  IACS  PR  ............................................................................................................  IACS  Procedural  Requirements  IACS  UR  .................................................................................................................  IACS  Unified  Requirements  IMO  ........................................................................................................  International  Maritime  Organization  IRS  .........................................................................................................................  Indian  Register  of  Shipping  IR  .........................................................................................................................  Individual  Recommendation  ISM  ....................................................................................................  International  Safety  Management  Code  ISO  ...........................................................................................  International  Organization  for  Standardization  KR  .........................................................................................................................  Korean  Register  of  Shipping  LR..............................................................................................................................................  Lloyd’s  Register  NC.....................................................................................................  Audit  finding  graded  as  Non  Conformity  NGO......................................................................................................  IMO  Non-­‐Governmental  Organisation  NK     .....................................................................................................................................  Nippon  Kaiji  Kyokai  OB...........................................................................................................  Audit  finding  graded  as  Observation  PA  ..............................................................................................................................  RO  Plan  Approval  Centre  PRP  ..........................................................................................................................  Procedure  Review  Project  PRS  ...................................................................................................................  Polish  Register  of  Shipping  S.A  QMS  ...................................................................................................................  Quality  Management  System  QSCS  ...............................................................................................  IACS  Quality  System  Certification  Scheme  RINA  .................................................................................................................................  RINA  Services  S.p.A.  RO..............................................................................................................................  Recognised  Organisation  RS  .........................................................................................................Russian  Maritime  Register  of  Shipping  SAI  G.  ...................................................................................................  SAI  Global  Limited  [Certification  Body]  SGS  ......................................................................................................................  SGS  S.A.  [Certification  Body]  SL  .......................................................................................................................................  RO  Survey  Location  VCA   ..............................................................................................................................  Vertical  Contract  Audit  

6   QACE  2015  Annual  Report   QACE  2015  Annual  Report   7  

 

 

           

Executive  Summary      

 

   

Throughout   this   report   readers  who  have  been   following  QACE  progress  and   reading  previous   reports  will   notice   the  word   ‘assessment’   has   replaced   ‘observation’.   QACE  underwrote   its      control  of   the  assessment  and  certification  process   in  2015,   through  agreements   with   the   EU   Recognised   Organisations   (EU   ROs)   and   their   Accredited  Certification  Bodies  (ACBs).  

 

Previous  years’  reports  have  pointed  to  a  number  of  developments  and  actions.  This  is  certainly   the   case   again.   2015   is   also   the   year   that   QACE   completed   the   attributes  associated  with  a  company  with  established  credentials  and  recognition.  

 

One   result   of   the   very   positive   reaction   to   the   QACE   recommendations   and   their  relevance  is  that  it  supports  the  increasing  effectiveness  of  the  assessment  process.    

 

Based   on   the   assessment   activity   QACE  would   draw   attention   to   the   four   Collective  Recommendations   detailed   in   Annex   C,   related   to   auditing   new   and  major   statutory  requirements,  a  review  of  the  surveyor  monitoring  requirements,  using  major  incident  and  casualty  feedback  and  verifying  the  effective  implementation  of  new  procedures.  

   

     

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I  Introduction  

II  Scope  of  Activities  

   

     

   

This   the   fifth   Annual   Report,   for   the   purpose   of   recording   QACE   activities   and  communicating  the  Collective  Recommendations  (Annex  C)  to  interested  parties.      “QACE   -­‐   Entity   for   the   Quality   Assessment   and   Certification   of   Organisations  Recognised  by  the  European  Union  -­‐  CIC”  was  founded  on  the  24  November  2010  by  the  then  12,  now  11,  organisations  recognised  by  the  European  Union  (Annex  B).  The  establishment   was   the   result   of   the   mandatory   requirement   in   Article   11   of   EU  Regulation   (EC)   No   391/2009   ‘Common   rules   and   standards   for   ship   inspection   and  survey  organisations’,  that  requires  an  independent  body  shall  carry  out  “frequent  and  regular   assessment   of   the   quality   management   systems   of   the   Recognised  Organisations”.    QACE   is   incorporated   under   the   United   Kingdom   Companies   Act   2006   as   a   private  limited  and  community  interest  (not  for  profit)  company.  The  company  has  its  office  in  London.    QACE  exercises  its  mandate  by  conducting  assessments  of  the  audits  and  certification  carried  out  by  independent  Accredited  Certification  Bodies  (ACBs)  contracted  by  the  EU  ROs  to  the  extent  that  it  will  verify  and  assess  that  the  requirements  of  ISO  9001  and  of  the   internationally   recognised   quality   standards   for   Recognised   Organisations   (ROs),  including   the   IACS   Quality   System   Certification   Scheme   (QSCS)   requirements   as  adopted  by  QACE  and  as  set  out  in  the  QACE  procedures.    

 

   

The  QACE  Scope  of  Activities  is  defined  as    “The   Assessment   of   the   Quality   Management   Systems   (QMS)   of   the   EU  Recognised  Organisations  (EU  ROs)  in  accordance  with  the  principles  of  ISO  19011:2011   ‘Guidelines   for   auditing   management   systems’,   through   the  witnessed   application   of   the   ISO   9001:2008   and   IACS   Quality   System  Certification   Scheme   (QSCS)   requirements   by   ISO   17021:2011   accredited  certification  bodies”.  

 

The  main  basis  of  Assessment  is  the  ISO  9001:2008  quality  standard.  The  inclusion  of  ISO  9001  expertise   from   the  accredited  bodies   and   their   auditors,   in   addition   to   the  technical   audit   defined   under   the   IACS   Quality   System   Certification   Scheme   (QSCS)  continues  to  have  a  significant  impact.  

 

All   ROs   are   also   required   to   have   a   QMS   compliant   with   the   “IACS   Quality  Management   System   Requirements”   including   rules   and   procedures   compliant   with  the  IACS  Technical  Resolutions.  The  inclusion  recognises  the  highly  technical  nature  of  the   RO’s   work   that   requires   a   combination   of   the   strengths   of   a   continual  improvement  and  process  approach  with  the  verification  of  technical  compliance  and  performance  necessary  to  protect  and  improve  the  quality  and  safety  of  the  ships  and  the  people  and  cargo  that  they  carry.  

 The  IACS  “Quality  Management  Systems  Requirements”  (QMSR,  therein  referred  to  as  ‘QSCS’)   are   built   upon   the   quality   management   requirements   of   ISO   9001:2008,  including,   where   considered   necessary,   additional   requirements   and   guidelines  relevant   and   appropriate   to   classification   societies.   Having   been   in   operation   and  developing   since   the   early   1990’s,   the   scheme   incorporates   both   the   ‘Minimum  Criteria’  of  the  EC  Regulation  (EC)  No.  391:2009  and  the  IMO  RO  Code  requirements.    

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III  The  2015  Work  Plan  

   

 

The  plan  for  2015:    

• To  deliver  an  extensive  and  effective  annual  Assessment  Plan  in  the  most  cost  efficient  manner,    

 • To  establish  control  over  the  assessment  and  certification  process  through  

established  agreements  with  the  ROs  and  ACBs,    

• To  deliver  training  to  the  scheme’s  auditors,    

• To  implement  the  QACE  Quality  Management  System  (QMS)  and  procedures,    

• To  achieve  ISO  9001:2008  certification,    

• To  increase  stakeholder  awareness  of  QACE  activities,    

• To  complete  the  first  year  second  cycle  of  RO  Individual  Recommendations,      

• To  undertake  a  full  analysis  of  assessment  and  audit  findings  with  a  view  to  increased  analysis  to  support  the  2015  Collective  Recommendations.    

 In  order  to  achieve  the  year’s  objectives  QACE  has  established  a  small  Secretariat  with  the   addition   of   an   Administration   Officer,   who   joined   the   four  man   sub-­‐contracted  Assessor   team   (Annex   A).   The   team   includes   three   new   and   highly   experienced  Assessors  and  an  Auditor  Trainer.    The   office   completed   a   transition   to   electronic   working   during   the   year   and   now  delivers  its  publications  and  products  through  the  QACE  website,  www.qace.co.    QACE   developed   and   published   its   Quality   Management   Scheme   (QMS)   and   QACE  procedures  early  in  the  year.  

 

 The  QMS  was   audited   soon   afterwards   and  QACE   is   happy   to   report   ISO   9001:2008  certification  has  been  achieved.    QACE  raised  marine  industry  and  stakeholder  awareness  through  presentations  at  the  GREEN4Seas   event,   attendance   at   NOR   Shipping   and   as   a   finalist   at   the   Lloyds   List  Safety  Awards.      

 As   reported   in   2014   the   first   years   of   QACE   observation   activity   focused   on   the  consistency  of  the  new  audit  scheme  by  Accredited  Certification  Bodies  (ACBs)  and  the  fulfillment  of  requirements  defined  for  the  audit  and  certification  processes.      Then  to  extend  the  number  and  scope  of  the  observations  to  include  different  types  of  audits   held   on   each   RO,   to   collect  more   information   to   establish   that   the   necessary  actions   had   been   taken,   to   identify   further   opportunities   for   improvement   and,   if  necessary,  to  impose  additional  QACE  requirements.    Apart  from  the  Assessment  Plan  as  the  core  business  the  2015  Work  Plan  included;    

•   Four  Board  of  Directors  (BoD)  meetings  and  an  Annual  General  Meeting  (AGM),    •   An  Annual  QACE  Assessor’s  Meeting  for  planning  the  year’s  Assessment  Plan,    

 •   Visits  to  ROs  to  deliver  Individual  Recommendations.  

     

12   QACE  2015  Annual  Report   QACE  2015  Annual  Report   13  

 

 

           

IV  Assessment  Activities  

   

 

   

 

 

   

       

The  main  objectives  of  QACE’s  assessments  are:    

• The  regular  assessment  of  the  RO’s  Quality  Management  Systems  (QMS),    

• To   collect   information   in   order   to   formulate   and   adopt   individual   and  collective   recommendations   for   the   improvement   of   ROs’   processes   and  internal  and  external  control  mechanisms,  

 • To   enhance   the   ability   of   ROs   to   identify   rapidly   and   then   correct  

weaknesses   in  their   rules,  processes  and   internal  controls   for   the  safety  of  the  ships  they  inspect  and  certify,  and  

 • To   ensure   that   the   audit   and   the   certification   processes   are   conducted  

consistently,   to   common   standards   in   accordance  with   the   ISO   9001:2008  and  QSCS  standards  and  QACE  procedures.  

 The  January  two  day  Assessor’s  Meeting  is  an  important  event  in  the  QACE  calendar  as  it   establishes   the  audit   assessment   visits   that  will   be   recommended   to   the  Board  of  Directors   to  be  witnessed   for   the   year   ahead.  A   risk-­‐based  approach   is   employed   in  the   selection,   tailored   to   each   RO’s   fleet,   the   RO’s   activities   and   information   from  previous  Individual  Recommendations.    It   is   of   great   assistance   in   this   process   that   the   ACBs   are   becoming   increasingly  effective  in  producing  testing  annual  audit  plans  and  in  selecting  risk-­‐based  samples  to  audit,   including   complex   new   building   projects   and   older   tonnage   ships   in   service  surveys.      In  2015  QACE  witnessed  49  audits  (46  in  2014),  over  28  assessment  visits  (Table  1).      Part   of   the   risk-­‐based   approach   includes   looking   for   the   assessments   to   include  increased  follow-­‐up  of  issues  identified  in  the  RO’s  location  audits.    

           

Success   has   been   reported   in   relation   to  QACE   Collective   Recommendation   5   and   a  process  approach   to   ship  new  construction.   It   is   important   that   suitable  projects  are  selected   and   the   various   stages   of   the   project   are   included;   from   the   contract,   plan  approval,   a   Vertical   Contract   Audit   (VCA)   on   board   (at   a   suitable   time   when   major  surveys   can   be   witnessed)   and   follow-­‐up   of   the   documentation   and   formal  classification  during  the  RO’s  Head  Office.    

The  New  Construction  Audit  Process  

   

 Vertical   Contract  Audits   (VCAs)   are   central   to   the   audit   process,  witnessing   the  RO’s  delivery  of   surveys  or  audits  on  board   the   ships.  Another   focus   for   the  year  was   the  inclusion  of  new  construction  surveys  and  major  surveys  on  ships   in  operation  for  all  ROs.    Some  more  work  is  necessary  in  relation  to  VCAs  and  the  timing  of  the  audit  on  board,  such   that   significant   surveys  can  be  witnessed,  during   the  most  appropriate   stage  of  the  survey.        

     

Auditing  the  plan  approval                            Then  the  ship  under  construction                    Finally  the  records  &  classification          

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 HO  -­‐  Head  Office                                                         PA-­‐  Plan  Approval  Office    VCA  -­‐  Vertical  Contract  Audit             (SO)  -­‐  Ships  in  Operation  CO  -­‐  Control  Office                                                 SL  -­‐  Service  Location  Office  (NC)  -­‐  New  Construction                             (MEC)  -­‐  Materials  Equipment  Components      

  Non-­‐member  assessments  

 

QACE  ASSESSMENT  LOCATIONS  2015

 

 

   The  effectiveness  of  the  Assessment  Plan  can  be  best  demonstrated  by  the   changes   that   have   been   implemented   as   a   result   of   the   strength,  relevance   and   impact   of   the   QACE   Collective   and   Individual  Recommendations,  such  that  important  RO  quality  management  system  changes  have  been  implemented.    The   QACE   Board   of   Directors   during   their   meeting   in   October   2015  made   the   decision   to   seek   UKAS   accredited   certification   body  certification   to   ISO   17021   ‘Conformity   assessment   -­‐Requirements   for  bodies   providing   audit   and   certification   of  management   systems’.   The  Board  of  Directors  believes   that   this   is  a  necessary   stage   in  confirming  the  independent  credibility  of  the  QACE  implemented  scheme.    

Ass  No   ACB   RO   Location   Date   Type  

01-­‐02   DQS   IRS   Mumbai   24-­‐27  Feb   HO  /  PA  

03   DQS   IRS   Nantong   5-­‐6  Mar   NC  VCA  

04   CCJ   PRS   Gdynia   12-­‐13  Mar   SO  VCA  

05   CCJ   PRS   Dubai   16-­‐17  Mar   SL    

06   BSI   LR   Singapore   26-­‐27  Mar   PA  

07-­‐08   BSI   LR   Chennai   6-­‐10  Apr   SL  /  NC  VCA  

09-­‐10   SAI  G.   RS   St  Petersburg   20-­‐22  Apr   HO  /  SO  VCA  

11-­‐12   DEKRA   DNV  GL   Hovik   20-­‐24  Apr   HO  /  PA  

13   DQS   IRS   Qushan   18-­‐19  May   SO      VCA  

14  -­‐  15   BSI   BV   Tuzla   20-­‐22  May   SO  VCA  /  MEC  VCA  

16-­‐18   DEKRA   DNV  GL   Seoul  &  Busan     18-­‐22  May   CO/  SL  /  NC  VCA  

19-­‐  20   BSI   LR   Kaohsiung     25-­‐29  May   SL  /  SO  VCA  

21-­‐23   BSI   BV   Tuzla   18-­‐20  May   SL  /  CO  /  NC  VCA  

24   SGS   NK   Nantong   4-­‐5  Jun   NC  VCA  

25-­‐27   BSI   CRS   Split  &  Rijeka   15-­‐19  Jun   SL  /  NC  VCA/  SO  VCA    

28-­‐29   BSI   ABS   London   15-­‐19  Jun   CO/PA  

30   SGS   CCS   Athens   16-­‐17  Jun   SL  

31   SAI  G.   RS   Szczecin   22-­‐23  Jun     SO  VCA  

32-­‐33   SGS   NK   Tokyo   22-­‐26  Jun     HO  /  PA  

34   BSI   ABS   Nantong   13-­‐14  Aug   SO  VCA  

35   SGS   CCS   Beijing   25-­‐28  Aug   HO    

36-­‐38   BSI   ABS   Yokohama  &  Nagasaki   7-­‐15  Sep   CO/  PA  /  NC  VCA  

39-­‐41   DEKRA   RINA   Jakarta  &  Hai  Phong   7-­‐15  Sep   SL/  NC  VCA  /  SO  VCA  

42   SGS   NK   Piraeus   17-­‐18  Sep   SO  VCA  

43   CCJ   PRS   Guangzhou   23-­‐24  Sep   NC  VCA    

44-­‐45   DEKRA   DNV  GL   Hamburg   5-­‐9  Oct   CO  /  HO  

46   BSI   CRS   Split   9-­‐13  Nov   HO  

47-­‐49   BSI   LR   Southampton   8-­‐12  Dec   CO/  SL  /  SO  VCA  

Table  1:  List  of  QACE  Assessments  carried  out  in  2015    

1618

QACE  2015  Annual  Report   QACE  2015  Annual  Report   17  

 

 

           

V  Certificates  of  Compliance    

   

     

 The   QACE   Board   of   Directors   are   pleased   to   announce   that,   following   the  implementation   of   the   Tripartite   Agreements   and   as   a   result   of   a   highly   effective  assessment  process,  Certificates  of  Compliance  have  been  approved  and  were   issued  to   the  ROs  during   the  QACE  Annual  General  Meeting   in  Tokyo  on   the  3rd  November  2015.    The  Certificates  are  valid  for  two  years  and,  provided  compliance  is  maintained,  will  be  reissued  during  Individual  Recommendation  visits.    

The  RO’s  Certificates  of  Compliance  can  be  found  on  the  QACE  website    www.qace.co  

 Above:  The  Certificate  of  Compliance  template  

 

 

 

 

From  the  left  front  row  Massimo  Tridondani  (RINA),  Naoto  Ikeda  (ClassNK),  Mladen  Pavicic  (CRS),  Maria  Krinskaya  (RS),  Svein  Flogeland  Gathe    (DNV  GL)  Lukasz  Korzeniewicz  (PRS),  Yoon  Boo-­‐geun  (KRS)  &  Stephen  Hryshchyshyn  (ABS).      

 Eight  of  the  RO  QACE  Authorised  Representatives  with  Certificates  of  Compliance  during  the  QACE  Annual  General  Meeting  in  Tokyo  3rd  November  2015.  

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VI  Findings  

   

     

 

Asking  questions    After   asking   the   ACBs   and   the   ROs   some   fundamental   questions   about   the   audit  scheme  during  previous  year’s  IACS  QSCS  End  User  Workshops,  QACE  is  very  pleased  to  report  those  questions  have  largely  been  answered.  

 

Questions  regarding.  

•   Whether  or  not   the  RO’s   systems,  processes  and   controls   are  being   thoroughly  tested?  

•   Whether  or  not  improvements  are  being  identified?  

•   Whether  or  not  effective  corrective  actions  are  being  realised?    

•   Whether  or  not  performance  is  being  improved?  

 While  there  will  always  be  work  to  be  done  and  the  need  for  vigilant  oversight,  there  is  significant   evidence   to   support   the   claim   that   both   collective   and   individual   RO  improvements   have   been   made   to   the   RO’s   practices,   management   systems   and  controls.      This   is  particularly   important   in  these  difficult  times  for  the   industry  where   increasing  pressure   can   be   placed   on   the   ROs   and   where   increasingly   complex   requirement  environment   exists   and   where   control   over   the   standard   of   surveying   and   auditing  must  be  ensured.    Another   question   has   been   answered   in   relation   to   what   is   being   done   with   the  information  collected.    

   QACE  2015  Collective  Recommendation  1  called  for  trend  analysis  of  audit  findings  to  identify   improvement   areas.   This   reasoning   is   included   in   the   new   Tripartite  Agreements  between  QACE,   the  ROs  and   the  ACBs  and  a   three-­‐year   analysis  will   be  provided   by   each   RO   at   the   beginning   of   each   year.   Review   of   the   submissions   has  been  productive   for   a   number   of   developments,   and   amongst   them   is   the   ability   to  identify   and   quickly   correct   necessary   improvement   areas   and   to   provide   (in   a   risk-­‐based  approach  to  audits),  potential  audit  focus  areas.    QACE   is   very  pleased   to   report   further   improvement   in   the   technical   auditing  of   the  ROs   in   2015.   QACE   congratulates   the   ACBs   and   ACB   auditors   for   this   continued  commitment  to  the  audit  scheme.      QACE,  along  with  many  of  the  other  observers  of  the  scheme,  considered  a  major  risk  to  the  scheme  had  been  the  limited  pool  of  the  scheme’s  auditors.  At  the  end  of  2015  the  pool  of  auditors  had  increased  to  what  is  suggested  to  be  the  optimum  number  of  fifteen  auditors.  The  process  for  identifying  new  technical  auditors  with  the  necessary  competences  and  extensive  RO  experience  appears  to  be  in  place.      One  result  of  having  a  small  pool  of  increasingly  experienced  auditors,  has  been  their  suggestion   to   include   in   the  annual   three-­‐day   training  a   focus  on  shared  experience.  While   the  mandatory   course  must   contain   training  with   regard   to  high   risk  and  new  statutory  requirements  this  cross-­‐fertilization  of  ideas,  concerns  and  best  practice  has  provided  many  benefits.  

 

 

 

   

 

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 Three  areas  where  improvement  is  necessary  are  in  ensuring:  

 

1.   Vertical  Contract  Audits  are  held  at  an  appropriate  stage  of  surveys,  

2.   Follow-­‐up  of  issues  identified  during  field  audits,  and    

3.   That   non-­‐compliance   corrective   actions   are   appropriate   and   verified   as  effective  at  future  audits.  

 These   concerns   can   be   balanced   by   the   very   encouraging   practices  witnessed   by   QACE   when   the   auditing   implements   the   best   of   the  marine   industries   technical   QSCS   standard   and   ISO   9001:2008  standards   continual   improvement   principals.   The   happy   marriage   of  the   ‘deep   dive’   technical   audit   and   technical   findings   and   continual  improvement   has   greatly   enhanced   the   identification   of   weakness  areas  and  the  effectiveness  of  corrective  actions  

 QACE  has  described   the  effect  as   ‘two  standards,  more  than  double  the  benefits’.  

 There  are  a  number  of  other  improvement  areas,  but  it  is  also  encouraging  that   QACE   has   identified   best   practices   that   have   been   developed   by   the  ACBs  and  ROs  that  could  be  employed  generally  to  raise  the  standard  and  effectiveness  of  the  RO’s  management  systems.      

Overall,   last   year’s   report   call   for   the   scheme   to  move  from   compliance   to   a   compliance   and   continuous  improvement   cycle   has   made   significant   progress   in  2015.  

   QACE   looks   forward   to   assessing   the   results   of   the   actions   taken   in   these  exciting   times   for   the   scheme,   working   for   what   it   has   been   designed   to  achieve  in  improving  safety.    

         

           

       

   

   

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VII  Recommendations  

Collective    

Recommendations  

Collective   Recommendations   (CRs)   are   key   outputs   from   the  assessment   process.   The   four   2016   recommendations   are  detailed  in  Annex  C.  

In  the  third  quarter  of  each  calendar  year  the  ROs  are  asked  to  comment  on  how  the  recommendations  have  been  considered  and   dealt   with   within   their   own,   or   if   relevant,   within   their   ACB’s  organisation.  The  responses  are  used  to  assess  strengths  and   weaknesses,   any   areas   of   potential   further   improvement   and  potential  audit  focus  points.  

QACE   recognises   that   this   proactive   methodology   and  approach   and   cycle   of   improvement   needs   to   be   adopted  sometimes   over   a   number   of   years   and   that   serious   change  needs   time   to   be   successfully   implemented.   QACE   would  encourage   the   ROs   in   their   responses   to   provide   as   much  evidence  of  the  results  of  their  described  changes  as  possible.  

The   feedback   has   been   positive   in   confirming   the  recommendations   have   targeted   useful   and   necessary   areas  for  improvement.  

In   relation   to   the   specific   response   to   each   of   the   2015  Collective  Recommendations  and  the  actions  taken,  QACE  can  report:  

1. Trend  analysis  of  audit  findings  and  additional  actions.  The  recommendation  wasincluded  in  the  Tripartite  Agreements  established  during  the  year  such  that  QACEwill   be   advised   of   the   RO’s   rolling   three   year   audit   programmes   findings   trendanalysis   each   year.   The   development   is   designed   for   the   identification   ofimprovement  areas  and  the  effectiveness  of  the  corrective  actions  taken.

2. Reporting   by   Surveyors   of  Deficiencies   relating   to   Possible   Safety  ManagementSystem   Failures   (IACS   PR17).   QACE   has   observed   a   link   between   effectiveimplementation   of   PR17   and   recommendation   3   in   the   early   identification   andmanagement  of  potentially  sub-­‐standard  ships.  An  increased  understanding  of  theuse  of  these  controls  can  be  reported.

3. Fleet   Monitoring   effectiveness.   IACS   have   advised   specific   fleet   monitoringrequirements  will  be  included  in  the  pending  revision  of  QSCS  Volume  3.

4. Evaluating   Surveyor   Activity  Monitoring   information   (IACS   PR6).  While  many   ofthe  EU  RO’s  responses  highlight  good  practices  or  significant  improvements,  QACEsupports  a  review  of  the  IACS  PR  with  a  view  to  refocusing  on  the  core  objective.

5. New   construction  process   auditing.   IACS   have   advised   specific   requirements  willbe   included  in  the  pending  revision  of  QSCS  Volume  3.  The  recommendation   is   inline  with  the  new  ISO  9001:2015  process  approach  to  auditing  requirements.

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Individual    

Recommendations  

Individual   Recommendations   (IRs)   are   another   key   output  from  the  assessment  process.    

Designed   to   identify   the   individual   RO’s   strengths   and  weaknesses   the   recommendations   are   compiled   from   the  results   of   QACE   assessed   audits,   trend   analysis   of   the   audit  non-­‐compliance   and   observation   findings,   PSC   performance  information  and  other   relevant  publicly  available   information.  Although  confidential  between  QACE  and  the  RO,  it  is  expected  that  the  RO  shares  the  information  with  their  ACB.  

The  analysis  has  proved  effective   in   identifying   issues   specific  to   the  RO.   In   turn   the  RO   feedback  has  been   that   the   IRs  are  accurate   and   have   been   supported   by   the   RO’s   own   internal  audit   and   monitoring   activity   findings.   In   line   with   this  approach  the  QACE  2015  Collective  Recommendation  number  1  called  for:  

Trend   analysis   of   audit   findings   and   additional  actions.   ACB   audit   non-­‐compliances   and  observations   (findings)   have   been   recorded   over  more  than  three  years  for  each  RO.  QACE,  through  its  own  analysis  has  found  a  three  year  analysis  of  the   findings   to   be   highly   effective   in   the  identification  of  RO  performance   trends,   areas   for  improvement,   required   corrective   actions   and  possible  ACB   focus   issues.  QACE   recommends   that  the  process  is  implemented  by  the  ACBs  and  ROs.    

The   QACE   Tripartite   Agreement,   that   became   effective   from  the  1st   July  2015,  obliges  the  ROs  to  provide  three-­‐year  audit  trend   analysis   by   the   31st   January   of   each   year   with   any  resulting  audit  focus  areas.  

QACE   requests   a   formal   response   to   its   Individual   Recommendations   within   three  months   of   their   delivery.   QACE   monitors   any   RO   or   ACB   performance   issues   during  assessments  and  during  the  two-­‐year  cycle.  To  include  as  much  assessment  information  as  possible  QACE  has  separated  the  IR  visit  from  attending  the  RO’s  Head  Office  audit.  In  a  further  move  for  2016,  to  follow-­‐up  and  verify  the  RO’s  actions   in  relation  to  the  QACE  recommendations,  the  RO’s  Head  Office  audit  will  be  attended  the  year  after  the  recommendations  visit.  

In   most   circumstances   to   control   cost   QACE   has   been   able   to   combine   the  recommendations  visit  with  other  planned  travel  requirements.  

2015  saw  the  start  of  the  second  round  of  IR  visits  to    five  of  the  eleven  ROs  and  the  first  IR  visit  to  Indian Register of Shipping  as  an  organisation  requesting  recognition.  

QACE  has   been   very   pleased  with   the  positive   reaction   to   the   IRs   from   the  ROs  who  have  been  very   supportive  of   the  process   and   the  benefits   to   their   systems.   Full   and  extensive  responses  to  the  recommendations  have  been  received  by  QACE  within  the  prescribed  three-­‐month  period  from  all  ROs.  

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VIII  Working  with  IACS  

QACE  ensures   its   independence   from  any  other  body  and  especially   its  own  member  ROs   and   the   ROs’   main   association,   the   International   Association   of   Classifications  Societies   (IACS).   With   the   conditions   of   independence   and   formal   relationship  established,   a   strong   working   relationship   between   QACE   and   IACS   benefits   the  community.    

As  QACE  adopts  the  IACS  Quality  System  Certification  Scheme  (QSCS)  as  well  as  the  ISO  9001:2008   standard,   the   relationship   is   particularly   important.   In   February   2015   the  first  annual  QACE  QSCS  feedback  report  was  delivered,  the  accepted  comments  to  be  adopted  in  the  latest  revision  of  QSCS  Volume  3.    

QACE  supports  QSCS  in  its  25-­‐year  anniversary  and,  like  IACS  itself,  sees  the  scheme  as  the  marine   industry   premier   standard,   providing   the   necessary   auditable   procedural  and   technical   requirements   to   help   ensure   that   the   Recognised   Organisations   can  deliver  constantly  and  consistently  to  the  highest  standards  of  performance.  

The   addition   of   the   ISO   9001:2008   continual   improvement   and   process   driven  approach   in  addition  to  the  QSCS   ‘deep  dive’  technical  audit  has  had  a  marked  effect  on  the  RO’s  ability  to  identify  trends  and  weaknesses  and  deliver  increasingly  effective  corrective   actions.   This   becomes   increasingly,   or   even   vitally   important,   with   the  pressures  associated  with  the  previously  mentioned  increasingly  complex  requirement  environment.    

One   of   the   industry’s   chief   concerns   with   the   serious   responsibilities  that  lie  in  the  hand  of  the  ROs  is  their  ability  to  get  it  right  first  time.    

Over  all   of   this   the  audit   scheme  must  be  able   to   thoroughly   test   the  RO’s   controls.  QACE   has   established   its   auditor   training   requirements   through   a   QACE   trainer  working   in   cooperation   with   IACS   during   the   annual   mandatory   three-­‐day   auditor  training  course.  Higher  risk  areas  and  new  statutory  requirements  are  a   focal  part  of  the  training.  

The   training  of   the   scheme’s   auditors   is   considered  by  QACE  as  highly  effective.   The  addition   of   a   third   day   to   the  mandatory   annual   training   with   a   focus   on   statutory  training  in  addition  to  a  sharing  of  experience  is  paying  dividends  in  the  consistency  of  the  auditor   team.  There  are  early   signs   that   the   identified   risk   to   the   scheme  of   too  small  a  number  of  auditors  within  the  scheme  has  been  alleviated  by  an  increase  to  15  auditors  and  the  success  of  the  process  in  identifying  new  auditors.  

QACE   also   supports   the   annual   ACB   End-­‐User   Workshop   as   a   vital   contingent   in   a  common   understanding   of   the   scheme   and   its   constituent   stakeholder’s   different  requirements  and  in  order  to  identify  necessary  improvements  and  opportunities.  

The   most   important   element   of   the   relationship   is   QACE’s   involvement   in   the   development  of  the  scheme  it  adopts.  

A  new  major  line  of  work  for  the  IACS  QSCS  is  to  incorporate  the  new  ISO  9001:2015  risk  and  process  based   requirements.  QACE  will   seek  even  closer   involvement   in   the  standards  review  process.  

The   IACS   QSCS   celebrates   its   25th   anniversary   in   2016   and  QACE   joins  with   IACS   in  celebrating  the  occasion.  QACE  thanks  IACS  for  the  substantial  and  important  work  in  maintaining  QSCS  and  particularly  the  IACS  Quality  Committee,  IACS  Operations  Centre  and  the  industry  representatives  that  make  up  the  IACS  Advisory  Committee.  

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   IX  Members  

X          European  Commission  Assessment

The  Membership  of  QACE  remained  unchanged  in  2015.  

Regulation   EC   391/2009   Article   11   2   (b)   requires   ‘certification   of   the   quality  management  systems  of  Recognised  Organisations,   including  organisations  for  which  recognition  has  been  requested’.    

The   Indian   Register   of   Shipping   (IRS)   is   in   the   recognition   process.   Once   approved  QACE  looks  forward  to  welcoming  IRS  as  a  QACE  member.  

In  line  with  the  requirement,  Indian  Register  of  Shipping  has  been  subject  to  the  same  scope  of  assessment  as  the  already  Recognised  Organisations  and  IRS  was  issued  with  a  QACE  Certificate  of  Compliance  in  November  2015.  

Having   established   Tripartite  Agreements  with   the  ROs   and  ACBs,   effective   from  1st  July   2015,   QACE   completed   the   actions   designed   to   address   the   European  Commission’s  DG  Mobility  and  Transport   initial  assessment  findings   in  relation  of  the  setup,  maintenance  and  operation  of  QACE  in  accordance  with  Article  11  of  Regulation  (EC)  No.391/2009.  

It  is  expected  that  the  European  Maritime  Safety  Agency  (EMSA),  as  the  Commission’s  technical  services  provider  will  carry  out  a  further  inspection  in  2016.  

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 XI  Concluding  Remarks    

 

 

 

The  year  2015  represented  the  fifth  year  of  QACE  operations.  Last  year’s  annual  report  summarised  the  year  as:    

‘Moving  beyond  compliance  to  the  stepped  changes  required  to  achieve  a  continual  improvement  cycle,  driving  performance’.    

 The   QACE   Board   of   Directors,   in   preparing   this   year’s   report,   realise   how  much   has  been  achieved  again  in  2015.    QACE   focus   in   2015   turned   to   the   performance   of   the   ROs   rather   than   the   ACBs  auditing  them.  QACE  moved  to  assessment  rather  than  observations  in  2015,  working  with  the  ROs  and  ACBs  in  establishing  a  Tripartite  Agreement  to  formally  establish  the  relationships  and  QACE  involvement  over  the  audit  and  certification  process.      With   the   agreements   in   place,   effective   from   the   1st   July   2015   and   a   demonstrably  effective  Assessment  Plan  already   in  place  QACE  was  able  to  bring  forward  plans  and  approved   RO   Certificates   of   Compliance   Certificates   at   the   beginning   of   November  2015.      QACE  Board  of  Directors  finds  itself  confident  that  the  requirements  of  Regulation  391  can  be  met  and  QACE  can  meet   the  challenges  and  drive   the   improvements   that   the  stakeholders  and  industry  are  looking  for.    The   QACE   Board   of   Directors   again   commits   to   its   principals   of   independence,  transparency   and   in   its   promise   to   help   drive   the   effectiveness   of   the   necessary  controls   and   improvements   in   the   general   and   individual   Recognised   Organisation’s  management  systems  performance.      

While   meeting   the   requirements   for   an   independent   quality   assessment   and  certification   entity   is   and   will   remain   the   QACE   focus,   the   QACE   Board   of   Directors  recognises   the   industry’s   reliance   on   the   Recognised   Organisation   classification  societies   and   the   subsequent   increased   level   of   stakeholder   interest.   One   result   has  been  over  auditing  of   the  ROs.  QACE  will   continue   to  explore  opportunities   to   satisfy  both  the  need  to  effectively  assess  the  ability  of  the  ROs  to  consistently  deliver  on  their  responsibilities   to   the   highest   levels   of   performance   and,   to   provide   a   ‘go   to’  organisation  expert  on  RO  performance.      

www.qace.co website

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 XII  Acknowledgments      

 

     

 The  Board  of  Directors  and  Secretary  General  thank  the  Recognised  Organisations  and  particularly   the  Accredited   Certification   Body’s   for   their   cooperation   and   efforts   that  have   contributed   so   much   in   2015,   especially   in   relation   to   incorporating   QACE  requirements  and  assessment  into  the  planning  and  conducting  of  the  audits.      QACE   also   acknowledges   the   importance   of   IACS   role   in   the   audit   scheme   and  particularly  in  2016  when  celebrating  25  years  of  QSCS        The   Board   of   Directors   and   Secretary   General   wish   to   formally   recognise   the  importance   of   the   role,   professionalism   and   the   commitment   of   the   QACE   assessor  team  (see  Annex  A).      QACE  was  conceived  and  created  by  the  efforts  of  many   individuals  and  continues  to  secure  its  independent  mandate  by  acknowledging  the  common  purpose  of  safer  ships  and  cleaner  seas  that  requires  the  commitment  of  so  many.      

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Annex  A   Annex  B  

Elected  Non-­‐Executive  Directors  of  the  Board  for  QACE  

Klaus  GRENSEMANN  .................................................................................................................  Germany  

Hiroshi  (Dave)  IWAMOTO  ................................................................................................................  Japan  

C.  Dean  TSERETOPOULOS.............................................................................................................  Greece  

Francis  VALLAT.....................................................................................................................................  France  

Hui  XIE  ....................................................................................................................................................China  

Secretariat  

Desmond  GUTTERIDGE    ..........................................................................................  Secretary  General  

Alima  KAMARA..........................................................Administration  Officer  (from  January  2015)  

Subcontracted  Assessors  

Tim  HO   (from December 2014)............................................................................................ Far East  

Mike  JENNINGS  (from December 2014)...............................................................................  Europe

Hartmut  NICEKL (from December 2014)...............................................................................Europe  

Gur  Sarup  ................................................................................................................................ South Asia  

Subcontracted  Auditor  Trainer  

Terje  EINARSRUD    ..............................................................................................................Europe

Members  of  QACE  –  EU  Recognised  Organisations  

American  Bureau  of  Shipping  

Bureau  Veritas  SA  

China  Classification  Society    

Croatian  Register  of  Shipping  

DNV  GL  AS  

Korean  Register  of  Shipping  

Lloyd’s  Register  

Nippon  Kaiji  Kyokai  

Polish  Register  of  Shipping  S.A.  

RINA  Services  S.p.A.  

Russian  Maritime  Register  of  Shipping  

Elected  President  

Svein  Flogeland  Gathe,  DNV  GL  AS  till  November  2015  

Andrew  Kennedy,  LR  from  November  2015  

Approved  Accredited  Certification  Bodies  

CCJ............................................................................Warsaw,  Poland  

BSI  ......................................................................Milton  Keynes,  U.K.  

DEKRA  Certification  B.V.  .................Arnhem,  The  Netherlands  

SAI  Global  Limited...............................................Sydney,  Australia  

SGS  S.A.  ...........................................................  Geneva,  Switzerland  

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Annex  C  

 2016  Collective  Recommendations  

QACE  has  assessed  a  fourth  year  of  the  system  and  can  report  consistent,  transparent  and   robust   audits,   strengthened  procedures  and   the   continuous   improvement   to   the  Recognised   Organisation   quality   management   systems   and   service   provision.   QACE  recognises  the  efforts  being  made  by  ACBs  and  ROs  to  ensure  that  this  succeeds.    

QACE   also   recognises   the   RO’s   work   within   IACS   for   the   inclusion   of   relevant   2015  recommendations within the Quality System Certification Scheme (QSCS)  requirements.    

For   2016   QACE   would   draw   attention   to   four   areas   of   the   audit   system   that   require  improvement:  

1/  Auditing  of  new  and  major  statutory  requirements.  

The  scheme’s  auditor  training  includes  training  in  relation  to  new  and  coming  statutory  requirements.  QACE  recommends  that  new  statutory  requirements  become  a  focus  for  following  year’s   audits,   at   an  appropriate   time   to  audit   the  RO’s   technical   evaluation  and   inclusion   into   rules   and   instructions,   advice   or   training   to   surveyors,   associated  products  such  as  checklists  and,  once  implemented,  reviewed  effectiveness  in  the  field  during  Survey  Location  audits  and  wherever  possible  Vertical  Contract  Audits  on  board  during   surveys.   It   is   recommended   that   specific  major   or   high-­‐risk   requirements   are  selected.  The  recommendation  supports  a  process-­‐based  approach  to  auditing  and  will  cover  a  number  of  years.  

2/  Review  of  Activity  Monitoring  (IACS  PR6)  

 Last  year’s  Collective  Recommendation  recognised  the  weakness  in  the  ability  of  some  ROs   to   evaluate   the   result   of   activity   monitoring   and   evidencing   identified  improvements.   Feedback   received   since   indicates   that   the   procedural   requirements  may  not  be  focussed  on  the  aim,  which  is  for  ROs  to  evaluate  the  performance  of  field  surveyors  and  auditors  and  plan  approval  staff.  It  is  recommended  that  the  process  be  reconsidered  to  effectively  achieve  the  requirement.    

3/  Major  Incident  and  Casualty  feedback  

While   the   responsibility   for   casualty   investigation   lies   with   the   flag   State,  Recognised   Organisations   should   learn   any   lessons   relevant   to   them   from  internal  casualty   investigations  and  major   incidents,  both   in  addressing  possible  rule  amendments  and  advice  to  the  surveyor  team  where  it  is  appropriate.  QACE  recommends   that   requirements   are   developed   to   be   verified   under   audit.   In  2016  QACE  will  look  for  the  audit  and  results  of  IACS  PR2  Early  Warning  Scheme  and   implementation   of   the   new   (July   2015)   IACS   PR  No.2A   ‘Procedure   for  Hull  failure   Incident   Reporting‘   and   IACS   PR  No.2B   ‘Procedure   for   Early  Warning   of  Serious  Hull  Failure  Incidents’  requirements.    

4/  Effective  implementation  of  new  procedures  

Last  year’s  Collective  Recommendation  are  being  covered  with  new  procedures  and  guidance  within  the  audit  scheme.  QACE  would  recommend  an  audit   focus  on   implementation   of   the   procedures   and   guidance   into   the   RO’s   systems,  followed   by   a   review   of   their   effectiveness   in   operation.   It   is   recognised   these  focuses  would  be  relevant  for  2017  and  2018.