apm30h&tmc11h&ibbs200d&ibbs200t(ver.b) installation guide(14)[1]

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APM30H&TMC11H&IBBS200 Installation Guide Issue: 14 Date: 2010-12-20 HUAWEI TECHNOLOGIES Co., Ltd. 0D&IBBS200T(Ver.B) e

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Page 1: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

APM30H&TMC11H&IBBS200

Installation Guide

Issue: 14Date: 2010-12-20

HUAWEI TECHNOLOGIES Co., Ltd.

0D&IBBS200T(Ver.B)

e

Page 2: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

Content

S ifi ti f th C bi tSpecification of the CabinetsModules in the CabinetsInstallation ScenariosInstallation Tools1 Installation Procedure

……………

……………1. Installation Procedure2. Installing the Cabinets3. Earth Grounding the Cabine4. Installing the Optional Modu5. Installing the Cables

…………

……5. Installing the Cables6. Sealing the Cable Holes7. Installing the Batteries and 8. Checklist for the Installation9. Checking the Power-On Sta

10. Appendix11. Change History

………………………………

1

2……………………………… 2…………………………………… 3…………………………………… 3…………………………………… 4

5

etsules

…………………………………… 5……………………………………6

…………………………… 12………………………… 13

…………………………………16

their Cablesnatus

………………………………… 26……………… 27

…………………………… 28………………………… 30

………………………………… 31………………………………… 36

1Copyright © Huawei Technologies Co., Ltd. 2010. All rights reserved.

Page 3: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

Specification of the Cabineb

The APM30H(Ver B) series cabinets consist of the APM30H

Cabinets Item Specification R

Cabinet weight ≤ 72 kgfh

The APM30H(Ver.B) series cabinets consist of the APM30H,

APM30H

Cabinet dimensions (excluding the TEC cool hood of the

hcEP

Weight of the cabinet in full

≤ 91 kga

configuration E

Cabinet weight ≤ 57 kgfoE

TMC11H

Cabinet weight ≤ 70 kg E

Battery 48 V 50 Ah or 48 V 92 Ah battery group

Scp

IBBS200T

that can be maintained from the front

Scp

C bi t i ht 50 k EIBBS200D

TEC cooler hood (Depth: 206 mm)

Cabinet weight ≤ 50 kg EIBBS200D

2

ets

TMC11H IBBS200T and IBBS200D

Remarks

Including the cabinet frame, inner air circulation fan box, outer air circulation fan box, core of the heat-exchanger EPS subrack and related

TMC11H, IBBS200T, and IBBS200D. e IBBS200T): 600 mm x 700 mm x 480 mm (W x H x D)

heat-exchanger, EPS subrack, and related cables.Excluding the BBU, customer equipment, PMU, PSUs, and batteries.

Including the cabinet, one PMU, three PSUs, and one BBU.Excluding the customer equipment and batteries.

Including the cabinet frame, inner air circulation fan box, outer air circulation fan box, and core of the heat-exchanger.Excluding the customer equipment and batteries

Excluding the batteries

Supporting 48 V 100 Ah backup power by connecting two 48 V 50 Ah battery groups in parallel.Supporting 48 V 184 Ah backup power by connecting two 48 V 92 Ah battery groups in parallel.

E l di h b iExcluding the batteries

2

Page 4: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

Modules of the Cabinets

CMUAHPMI HPMI

APM30H (+24 VAPM30H (AC power supply)

DCD

EPSPMU

Junction boxPSU

CMUAHPMI HPMI

Junc

EPS

IBB

CMUA

Power distribu

PoweIn this document, the equipment appearance is for

Installation Scenarios

the hreference only. The actual equipment may differ from what is shown in the figures.

APM30Hor

TMC11H

IBBS200Dor

IBBS200T

Base Base

APM30HS200

APM30HorIBBS200D or

TMC11H

IBBS200Dor

IBBS200T

IBBS200Dor

IBBS200T

IBBS200Dor

IBBS200T

3

CMUA CMUAHPMI

V DC power supply) TMC11H

DU-03

S48100D

CMUA CMUAHPMI

ction box

DCDU-03

Junction box

BS200D IBBS200T

CMUA

ution box

er box of

Power distribution box

heating film

Pole

APM30Hor

TMC11H

Wall

APM30Hor

TMC11H

APM30HAPM30H

D

T

IBBS200Dor

IBBS200T

IBBS200Dor

IBBS200T

IBBS200Dor

IBBS200T

3

Page 5: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

Installation Tools

Insulated screwdriverScrewd(M3 to

Socket Wrench

(32 mm capacity)

Crimping pliers for power cables RJ-45 crimp

Rubber hammer IroRubber hammer Iro

Percussion drill (Ø16) Hea

4

Long measMultimeter

Diagonal pliersdriver

o M6)

Torque wrenchwrench

mping pliers Wire cutterp g p

n Wire strippern Wire stripper

at gun Level bar

4

suring tape Cleaner

Page 6: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

1 Installation Procedure

Sta

Install the Cabinets on the Base

Install the CaMeta

Earth GrouCabin

Install the Opt

Install the

Seal the Ca

Install the Batheir C

Checklist for t

Checking theStatu

5

En

art

abinets on the l Pole

Install the Cabinets on the Wall

unding the nets

tional Modules

e Cables

able Holes

atteries and Cables

he Installation

e Power-On us

5

nd

Page 7: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

a Installation the Cabinets on th

2 Installing the Cabinets

600 600

> 300

40

Cabinet dimensions and clearance re

Cabinet Cabinet

> 800Maximum 120°

Cast a concrete plinth.

Mark the anchor points for the base. U

The height of the concrete plinth must meet the heat-disThe concrete plinth must be 200 mm higher than the growhen the plinth is cast.

1. Install the base.

Mark the anchor points for the base. U

434 352

19516

Concrete plinth

Do nholeIn th

Conplint

I t ll th i b lt bli

unit: mm 600

Install the expansion bolt assemblies.

Spring washer 12

M12×60 bolt Rubber mallet

Flat washer 12

6

Expansion tube

he Base

600

480 > 300

> 6040

equirements (unit: mm)

Cabinet

The values in the figure are not for the concrete plinth.The recommended distance between the cabinets is

40 mm, and the maximum distance between the cabinets is 150 mm.

If the Noise Reduction Module (NRM) is installed, the di t b t th bi t i 150

Use a hammer drill to drill holes.

ssipation and waterproofing requirements of the cabinet. ound, and the horizontal error must be within 5 mm

distance between the cabinets is 150 mm.

90°

Φ16

Use a hammer drill to drill holes.

52-60 mm

not use the hammer drill to drill s on the concrete plinth through the holes on the base.

his way, the paint on the base may be damaged.

ncrete th

Remove the spring washer, flat washer, and bolt.

6

Page 8: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

a Installation the Cabinets on th

2 Installing the Cabinets

Install the bolt with the spring washer and flat washer.

Tighten the bolts.

Remove the baffle plates from both sides of the base (by removing the plate on the left as an example).

1

7

he Base

Check the base level.

Remove the front cover plate.

Adjust the base level by adding adjusting pads to the bolts between the base and the concrete plinth.

Remove the baffle pieces from the back of the base.

10

7

All the three cable holes on the base can be used for cabling. You can use the cable holes based on actual requirements.

Page 9: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

a Installation the Cabinets on th

2 Installing the Cabinets

2. Move the cabinet onto the base.

Install the lifting lugs.

Choose the appropriate method to move the cabinets accordin

Plastic screw

Lifting lug

Do not damage plastic screws. Reserve them for later use.

Move the cabinet onto the base.

Before installing the plastic screws, clean the mounting holes

3 S th bi t t th b

By attaching the IBBS200D as an example, attaching the APM30H or the TMC11H or the IBBS200T to the base is the same. Gaske

oblon

3. Secure the cabinet onto the base.

8

he Base

Install the ropes.

ng to the condition on site. Here take the crane as an example.

Maximum 90°

Remove the ropes and install the plastic screws.

to prevent scrap iron from entering.

et with an g hole

M12×30 Bolt(×4)

Gasket with an oblong hole

8

Page 10: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

a Installation the Cabinets on th

2 Installing the Cabinets

4. (Optional) Stacking two cabinets. Remove tscrews (xof the low

Remove the cover plates (×2) from the top of the lower cabinet.

To ensure the waterproperformance of the cabwell the cover plates fohole of the cabinet.

Cover plate

9

he Base

the plastic x4) from the top wer cabinet.

Stack the cabinets, and attach the cabinets with the bolts(×4).

G k t ith bl h lGasket with an oblong hole

oof binet, keep or the round

M12x30 Blot (x4) Gasket with an oblong hole

9

Page 11: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

b Installation the Cabinets on th

2 Installing the Cabinets

1. Installing the trapezoidal rack.

Trapezoidal rack

M12×60 Bolt(×4)

3 Install the fastening bar

Pole

3. Install the fastening bar.

Fastening bar

M12×30 Bolt(×2)

5. Install the U-shaped piece.

Spring washer

Flat washer

When the APM30H is installed on a metal pole, greaspage 35.

1

Hold the cabinet when opening the door to prevent thThe diameter of the metal pole on which the APM30H

to 120 mm.

he Metal Pole

2. Remove the plastic screws (×2).

4. Move the cabinet on to the trapezoidal rack and attach them with the bolts.

M12x30 Blot (x4)

Gasket with an oblong hole

Gasket with an oblongan oblong hole

se must be covered. For details, see Appendix e on

0

he cabinet from tipping over.H and TMC11H are installed ranges from 100 mm

Page 12: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

c Installing the Cabinets on the

2 Installing the Cabinets

Drawing

1. Marking the anchor points

250Anchor points (×6)

Drawingtemplate

Unit: mm

766

138

280≥500

3. Installing the trapezoidal rack.

Unit: mm

M12×60 Bolt(×4)

Wall

Trapezoidal rack

5. Install the fastening bar.

Fastening barM12×30 Bolt(×2)

1

Hold the cabinet when opening the door to prevent the cabinet from tipping over.

Wall2. Install the expansion bolt assemblies.

Bolt

Spring washer

Fl t hFlat washer

Expansion tube

4. Remove the plastic screws (×2).

6. Attach the trapezoidal rack and the cabinet.

Gasket with

M12x30 Blot (x4)

Gasket with an oblong hole

1

Page 13: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

c Installing the Cabinets on the

2 Installing the Cabinets

7. Attach the fastening bar and wall.

Principles for routing the PGND cables and

3 Earth Grounding the Cab

The PGND cables and signal cables cannot bebe reserved between them to prevent interferen

Principles for earth grounding the cabiThe upper cabinets are connected to the lowe

cabinets with the equipotential cables.

About the principles for earth grounding the cabinets

The lower cabinets are connected with the equipotential cables.

The cabinet below the APM30H is connected grounding busbar with PGND cables.

About the principles for earth grounding the cabinets, takes the following scenario as example.

1

Wall

Fastening bar M12×30 Bolt(×2)

the equipotential cables

inets

e bound or entangled. A certain distance must nce from each other.

inets:er

APM30H

to the

Wiring copper bar

Equipotential cable (16 mm2)

PGND cable

Equipotential cable (16 mm2)

Equipotential bl (16 2)

2

(16 mm2)

Grounding busbar

cable (16 mm2)

Page 14: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

4 Installing the Optional Mo

a Installing the SOU in the APM

1. Specification of the SOU.

Configured with the following four outlet types, the cabinets The SOU is preferably installed in the bottom 1 U space of t

32. Install the SOU.

L2PGND

SOU

b Installing the Heater in the AP

1. Install the Heater. 2

The heater is preferably installed in the bottom 1 U space of the cabinet.

If both the SOU and the heare installed in the cabinetheater is installed above thSOU, that is, in the 1 U spnext to the SOU.

1

See “ Installing the Heater in the APM3

c Installing the Heater in the TM

odules30H

support different SOU types of different countries.he cabinet.

3. Install the power cable for the SOU.

American standard

European standard

Multi-purpose UK standard

N2

PM30H

2. Install the power cable for the heater.

L0 N0 PE

eater t, the he ace

3

30H”.

MC11H

Page 15: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

4 Installing the Optional Mo

d Installing the EMUA in the APM

1. Install the EMUA.

M6

2

3

EMUABBU

3COM OU

Either the EMUA or the SLPU is installed.

Information about the BBU, see BBU Installation Guide.

RS485

e Installing the EMUA in the TM

See “ Installing the EMUA in the APM30

PWR1PWR1

LOAD7

1

odulesM30H

2. Install the power cable for the EMUA.

PWR1

3 I t ll th i l bl f th EMUA

LOAD7

3. Install the signal cable for the EMUA.UT

5

C11H

0H”.

RS485 COM OUT

4

Page 16: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

4 Installing the Optional Mo

f Installing the SLPU in the APM

1. Install the SLPU.

M6O

3. Install the external dry contact monitoring and alarm signal cable

SLPUBBU

monitoring and alarm signal cable

1

odulesM30H

2. Install the internal monitoring transfer cable for the SLPU.

EXT-ALM0

UT0

Internal monitoring transfer cable connections:

Mapping relationship between the pins in the input and output ports on the USLP2

Information about the BBU, see BBU Installation Guide.

The SLPU can work as a protection unit of trunk signals or monitoring signals. This section describes the

5

procedure for installing the SLPU that is used to protect monitoring signals. The SLPU used to protect monitoring signals is installed below the BBU, occupying a 1 U space.

Either the EMUA or the SLPU is installed.

Page 17: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

5 Installing the Cables

In this chapter the color or the appearance of the equipment aIn this chapter, the color or the appearance of the equipment awhat is shown in the figures.

General principles for routing the cables

1 Different types of cables must be separately routed aeach bundle or any two bundles cannot be entangled

2 The cables must be bundled tightly and neatly The j2 The cables must be bundled tightly and neatly. The j

3 Labels or nameplates must be attached to the cables

4 The cables of different types must be routed in paral

5 The bending radius of the cable is not less than five t

6 If the length of the power cable is insufficient, replacejoints to lengthen the cable

1 I t ll th i t bl f th

joints to lengthen the cable.

If the APM30H is configured, skip the section.

a Installing the Power Cables (-4

Connect the power cables. Recover the protecting cap.

1. Install the input power cable for the TMC11H

Remove the protecting cap of the power box of the DCDU-03.

NEG( ) RTN(+)NEG(-) RTN(+)

1

re for reference only The actual equipment may differ fromre for reference only。The actual equipment may differ from

and cannot be bound in the same bundle. Cables in d.

ackets of the cables are not damagedackets of the cables are not damaged.

s after they are installed.

lel or separated by special objects.

times of the diameter of the cable.

e the cable rather than adding connectors or soldering

48 V DC)

2 P bl f th j ti b i th2.Power cable for the junction box in the TMC11H(optional)

If a heater is required in a TMC11H, you must install the power cable for the junction box in the TMC11H onsite.

NL

6

Page 18: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

b Installing the Power Cables (+

5 Installing the Cables

1. Install the input power cable for the APM3

If the APM30H (+24 V DC) is not configured, skip the section.

Connect the power cables

Remove the protecting cap of the power box of the EPS48100D.Connect the power cables. Recover the protecting cap.

2. Power cable for the junction box in the APM30HSee “Power cable for the junction box in the TMC11H” opage 16.

1 Install the input power cable for thec Installing the Power Cables (A

PE

Connect the power cables.

1. Install the input power cable for the Remove the AC protecting cap, open the AC

200V Signal-mode

200V Three-phase AC mode

Recover the AC protecting cap, close the AC

Move the short-circuiting bar

Short-circuiting

bar

L1

PE

circuiting bar

L2

L3N

1

+24 V DC)

30H

+

-

n

APM30HAC Power Supply Scenario)

APM30Hinput power box.

-phase AC 110V AC mode

input power box.

L1L2NPEL

NPE

7

Page 19: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

c Installing the Power Cables (A

5 Installing the Cables

Power cables for the TMC11H2. APM30H-TMC11H

TMC

RTN(+)

NEG(-)

3. APM30H - IBBS200D/IBBS200TAPM30H:IBBS=1:2

1. Power cables for the IBBS200D/IBBS200T

BAT NEG(-)

BAT RTN(+)

Either the IBBS200D or

1

the IBBS200T is installed.Add the power series 120

connector. For details, see "Appendix a" on page 31.

AC Power Supply Scenario)

Power cable for the junction box

NL3

N3

L N

Power series 120 connector

8

Page 20: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

c Installing the Power Cables (A

5 Installing the Cables

2. Power cables for the fan in the IBBS200D

3. APM30H - IBBS200D/IBBS200TAPM30H:IBBS=1:2

FAN/TEC NEG(-)

FAN/TEC RTN(+)

For details on how to assemble the easy power receptacle (pressfit type) connector see "Appendix b"connector, see Appendix b on page 32.

3. Power cables for the heating films in the IBBS

Must route the power cables for the heating films in the IBBSof the heating film from the top down.

From L2/N2

Prevent the wires from exposing out of the power box of the heating film.

The power box of the heating film

1

The power box of the heating film

AC Power Supply Scenario)

LOAD3

Easy power receptacle (pressfit type) connector

S200D

L1 N1

L2N2

200Ds into the power box

9

From L1/N1

Page 21: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

c Installing the Power Cables (A

5 Installing the Cables

3. APM30H - IBBS200D/IBBS200T

4. Power cables for the TEC in the IBBS200TAPM30H:IBBS=1:2

FAN/TECNEG(-)

FAN/TEC RTN(+)

From LOAD2

If the LOAD2 is already occupied, it is recommended that the fuse for the LOAD4 terminals be changed to meet the output MCB requirements for the IBBS. For details, see "Appendix c" on page 33Appendix c on page 33.

APM30H:IBBS=1:11. Power cables for the IBBS200D/ IBBS200T

Either the IBBS200D or the IBBS200T

2

Either the IBBS200D or the IBBS200T is installed.

Add the power series 120 connector. For details, see "Appendix a" on page 31.

AC Power Supply Scenario)

LOAD2LOAD3

C

From LOAD3

Power series 120 connector

BAT NEG(-)

BAT RTN(+)

0

Page 22: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

c Installing the Power Cables (A

5 Installing the Cables

2. Power cables for the fan in the IBBS200D / the TEC in the IBBS200T

APM30H:IBBS=1:13. APM30H - IBBS200D/IBBS200T

For details on how to assemble the easy power receptacle (pressfit type)easy power receptacle (pressfit type) connector, see "Appendix b" on page 32.

3. Power cables for the heating films in the IBBS200D

M t t th bl f th h ti fil i thMust route the power cables for the heating films in the IBBS200D into the power box of the heating film from the top down.

Prevent the wires from exposing out of the power box of the heating film.

2

The power box of the heating film

The power box of the heating film

AC Power Supply Scenario)

LOAD3

Easy power receptacle (pressfit type) connector

FAN/TEC NEG(-)

FAN/TEC RTN(+)

L1

N1

L2N2

1

Page 23: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

d Installing the Monitoring Sign

5 Installing the Cables

Principles for routing the monitoring signal

When the signal cable is routed between cabinebase if the cable is redundant.

1. APM30H+IBBS200D/IBBS200TAPM30H+IBBS200D

COM_485

COM_OUT

COM INCOM_IN COCOM_

2

al Cables

cables

ets, coil the extra length of the cable in the

APM30H+IBBS200T

COM_485

OM_IN_OUT

2

Page 24: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

d Installing the Monitoring Sign

5 Installing the Cables

2. APM30H+2 IBBS200D/IBBS200TAPM30H+2 IBBS200D

COM_OUT

COM_INCOM_IN

APM30H+2 IBBS200TCOM_485

COM_INCOM_OUT

COM_INCOM_OUT

2

al Cables

COM_485

3

Page 25: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

d Installing the Monitoring Sign

5 Installing the Cables

3. 2 APM30H+2 IBBS200D/IBBS200T2 APM30H+2 IBBS200D

COM_485

UEIU

MON0

COM_INCOM_OUT

2 APM30H+2 IBBS200TCOM_485

UEIU

MON0

COM_IN

2

COM_OUT

al Cables

COM_IN

COM_IN

4

Page 26: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

d Installing the Monitoring Sign

5 Installing the Cables

COM_IN

4. APM30H+2 IBBS200D/IBBS200T+TMAPM30H+2 IBBS200D+TMC11H

COM_IN

COM_OUT

COM_INCOM_OUT

APM30H+2 IBBS200T+TMC11H

COM_IN

COM_INCOM_OUT

COM_IN

2

COM_OUT

al Cables

COM_485

MC11H

UEIU

MON0

COM_485

UEIU

MON0

5

Page 27: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

a Sealing the Cable Holes in the

6 Sealing the Cable Holes

The cable module for the IBBS200D, IBBS200T, or APM30HWhen two IBBS200Ds or two IBBS200Ts are installed in sta

cabinet is not required.

Lead the cable through the cable hole with an aperture matchili i ff tisealing is effective.

1 Cl th bl h l b th

b Sealing the Cable Holes in the1. Close the cable holes on both sides and at the rear of the base.

Baffle plate

Baffle pieceBaffle plate

3. Install the front panel on the front o

Ch k h th th i t th bi t f i d d

2

Check whether the paint on the cabinet surface is damagedpage 34.

The PVC corrugated pipe is recommended for the cable led

e Cabinets

H is the same as that for the TMC11H.ck mode, the installation of the cable module in the upper

ing the cross-sectional area of the cable in order that the

e Base2. Seal the cable holes with fireproof clay.

Fireproof clay

Fireproof clayPVC corrugated pipe

Fireproof clay

of the base.

d If th i t i d d i th d d i t d

The fireproof clay can be used to seal the cable holes of the base. It cannot be used to seal the cable holes of the cabinet.

6

d. If the paint is damaged, repair the damaged paint, read

d out of the cabinet.

Page 28: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

a Installing the Batteries

7 Installing the Batteries an

Before installing the batteries, set the battery MCB labeled Bdisconnect the equipment from the battery. Finish the installatiBAT to ON.

During the installation of the batteries, use insulated tools suwrenches and screwdrivers, and do not reversely connect the negative poles. Otherwise, the batteries may burn, and the opecause human injuriescause human injuries.

b Installing the Power Cables fo

Remove the protecting hood.

Install the negative cable.

Recover the protecting hood.

2

nd their Cables

Battery MCB labeled BATEPS

BAT to OFF to on, set the

ch as positive and erations may

Push the baffle plate upwards until it is contact with the screws, and then tighten the gscrews.

or the Batteries

Install the copper bar for series connections.

Install the positive cable.

Recover the protecting hood.

7

Page 29: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

8 Checklist for the Installat

a Checklist for the Cabinet Insta

1 The installation position of the cabinet str

2 When the cabinet is mounted on a wall, tthe bolt holes. The mounting ears are pla

3 When the cabinet is mounted on a metal

4 When the APM30 is installed on the floor4 When the APM30 is installed on the floor,

5 The horizontal error of the cabinet is lessthan 3 mm.

6 All the bolts are tightened, especially for espring washers are completely and prope

7 The cabinet is neat and clean7 The cabinet is neat and clean.

8 The paint on the surface of the cabinet is

9 The space reserved for the user devices

10 The cabinet door and the lock are functio

11 All the labels are complete, correct, and l

1 There are no fingerprints or other smears o

2 There are no unnecessary adhesive tapes

3 There are no adhesive tapes cable ties w

b Checklist for the Field Cleanlin

1 All self-made PGND cables are copper-babreaking device such as the switch and fus

c Checklist for the Electrical Co

3 There are no adhesive tapes, cable ties, w

4 All the stuff around the cabinet is neat, clea

breaking device such as the switch and fusgrounding system, and no short circuit is a

2 According to wiring diagram of the power ssecurely connected, whether the AC lead-iconnected, and whether the screws are tigoutput and input cables.

2

3 The redundant part of the power cable or P

4 The lugs at both ends of the power cable ocrimped.

tion

allation

rictly comply with the engineering design.

he holes of the mounting ears are aligned with aced against the wall securely.

pole, the pole fixtures are secure and reliable.

the base is securely installed, the base is securely installed.

than 3 mm and the vertical error is not greater

electrical connections. The flat washers and erly installed.

satisfactory.

is covered by a filler panel.

onal. The gag lever post is tightened.

egible.

on the surface of the cabinet.

or cable ties on the cables.

wastepaper or packing bags around the cabinet

ness

sed and have proper wire diameters. No se is allowed for the electrical connection of the

onnections

wastepaper, or packing bags around the cabinet.

an, and intact.

se is allowed for the electrical connection of the allowed.

system, check whether the PGND cables are in cables and internal cables are properly ghtened. Ensure that no short circuit occurs in

8

PGND cable is stripped off rather than coiled.

or the PGND cable are securely soldered or

Page 30: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

8 Checklist for the Installat

c Checklist for the Electrical Co5 The exposed wires at the wiring terminals a

insulating tape or heat-shrinkable tube.

6 The flat washers and spring washers are w

7 The exterior of the battery is intact without

8 The shell of the battery is clean without anyy y

9 The wiring post on the battery stands propcovered with any acid substances.

10 The pressure relief valve of the battery is n

11 The power cables for the batteries are concorrectly.

12 Th lt f th b tt i l12 The voltage of the battery is normal. The voltage of a 2 V battery cell ranges froThe voltage of a 12 V battery cell ranges frThe total voltage of the batteries ranges fro

13 The fans work properly. The fan in the IBBS200D rotates in a low sThe outer air circulation fan in the IBBS200temperature of lower than 30°C), and theThe outer air circulation fan in the APM30Htemperature of lower than 35°C), and the

d Checklist for the Cable Installa1 The connectors of each cable are securely

the cabinet.

2 All cables are neatly bound with cable ties, tightness, and in the same direction.

3 The power cable and PGND cable are route

4 The cables are distributed in a way to facilit

5 Both ends of each cable are legible. That is

6 Extra cable ties are stripped off. All cuts are

7 The idle port that no cable is connected to i

2

8 According to the APM30H capacity, ensure MCBs for the batteries are set to ON. Whenvoltage, the batteries can provide backup p

tion

onnections and the lug handles are insulated by the

well mounted to all wiring terminals.

any scratch, dent, or crack.

y leakage trace.y g

erly without any damage, and the post is not

not transformed, and no liquid leaks.

nected to the positive and negative polarities

om 1.8 V to 2.35 V. rom 10.8 V to 14.1 V. om 43.2 V to 56.4 V.

speed in a normal situation. 0T stops in a normal situation (with the ambient inner air circulation fan rotates in a high speed.

H stops in a normal situation (with the ambient inner air circulation fan rotates in a low speed.

ation connected, especially those at the bottom of

and arranged at even intervals, to proper

ed separately from other cables.

tate maintenance and capacity expansion.

s, both ends of the cable are labeled.

e smooth without sharp projections.

s properly protected.

9

that all the MCBs are in normal status and the n the mains works without voltage or with under

power for the APM30H.

Page 31: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

9 Checking the Power-On Sa AC Power Supply Scenario

Start

Power on the APM30H Clear the fault

Are the LEDs on the PSU/PMU

normal?

Is thevoltage of the

EPS output power normal?normal?

Are the LEDs on the CMUA normal?

End

• The normal status of the indicators on the PMU:RUN indicator: Blinking ALM indicator: OFF • The normal status of the indicators on the PSU:Power indicator: Steady green Protection indicator: OFF Fault indicator: OFF• The normal voltage range of the output power to the EPS is from:

3

EPS is from:-43.2 V DC ~ -57 V DC• The normal status of the indicators on the CMUA:RUN indicator: BlinkingALM indicator: OFF

Statusb -48 V DC Power Supply Scenario

Start

Power on the TMC11H Clear the faultPower on the TMC11H Clear the fault

Is the voltage of the

DCDU-03 output power l?normal?

Are the LEDs on the CMUA normal?

End

•The normal voltage range of the DC output power to the DCDU-03 is from:-43.2 V DC ~ -57 V DC• The normal status of the indicators on the CMUA:RUN indicator: BlinkingALM indicator: OFF

Tighten the screw to fix the locking piece to prevent the lock from rusting

Lock

c Close the Door of the Cabinets

0

lock from rusting.

Locking piece

Page 32: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

10 Appendix

a Assembling the Power Series

L1=23~25 mm

1. Material: power series 120 connector, conta2. Procedure for adding the contact ter

Strip a part of the jacket off the cable so that the conductor with a length of L1 is exposed.

L1

Conductor

When stripping the jacket off the cable do not damage the me

Use the crimping tool to press the end of the contact terminal on the conductor.

When stripping the jacket off the cable, do not damage the meconductor of the cable.

Crimping tool

Link the contact terminal to the power series 120 connector.

power series 120 connector

Power series 120 connector

Heat-shrinkable tube

Contact terminal

3

Retaining spring

120 Connector

L2

act terminal, heat-shrinkable tube, and cable.rminal

.Lead the cable through the heat-shrinkable tube, and then place the contact terminal on the exposed conductor.

L2

etal Contact terminaletal

When placing the contact terminal on the conductor closely to the end of the jacket, ensure that the L2 part of the conductor which sticks out of the contact terminal should not exceed 2 mm.

The contact terminal should contact the end of the jacket of the cable.

Use the heat gun to heat the heat-shrinkable tube.L3=15~16 mm

L3

heat-shrinkable tube

L3

Heat gun heat-

shrinkable tube

1

The heat-shrinkable tube cannot be exposed outside the power series 120 connector.g

Page 33: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

10 Appendix

b Assembling the Easy Power Rec1. Material: Easy Power Receptacle (Pressfit Type) C

2. Procedure for adding the contact terStrip the jacket off the cable according to the scale on the equipment.

7.5 +0.5.0

Wire of the conductor

Scale

Ensure that the edge of the wire is not split.

Insert the conductors into the holes. That is, insert the red cable connected to the positive pole into hole 1 and blue cable connected to the negative pole into hole 2.

Hole for the conductor

Push back the sliding blocks until they are in position. Then, check whether the conductors are secure by gently pulling

The depth of the conductor into the hole should be not less than 11 mm.

conductors are secure by gently pulling the cables.

3

If the conductor slides outward or the wire of the conductor is exposed outside the hole for the conductor, remove the conductor, cut the split wires, and then strip the jacket and install the conductor again.

ceptacle (Pressfit Type) ConnectorConnector, contact terminal, heat-shrinkable tube, and cable

rminalUse a screwdriver to push the sliding block until the in-position mark is completely exposed.

In-position mark

Sliding block

The conductor should be in the center of the holes.

Sliding block

The conductor should be perpendicular to the holes.

The conductor is deviated from the center of the hole.

The conductor is not perpendicular to the hole.

The conductor is not perpendicular

2

not perpendicular to the hole.

Page 34: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

c Replacing the Fuse

10 Appendix

1. Remove the extraction tool.

2. Obtain the fuse from the case.

Fuse

3

3. Replace the fuse by using the extraction tool.

EPS

Fuse

Align the bulge on the extraction tool with the hole on the fuse

EPS

Remove the fuse by using the extraction tool

3

Page 35: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

10 Appendix

d Repairing the Damaged Paint1. Codes of color samples

Object Color N

Cabinets (including APM30H, RFC, RAL70TMC11H, IBBS200D and IBBS200T)

Base 3010 lig

2. Operation of descriptionPolishingI th d d i t i d thIn case the damaged area is stained or theremust be applied: Fine sand paper should be to remove the stain or rust.

CleaningClean cotton cloth can be used to rub the stapolished or repaired.

Paint repairBrushing paint of corresponding color shouldPrior to the repair, the paint should be shakenthe bottle to absorb paint and evenly spread is covered. Note that the paint coating applieshould not reveal any drops. The surface sho

The color of the surface of the repair area shith t b i d d b l S

DryingThe surface of the repair paint should be plathat, subsequent operations can proceed.

Quality

area, without obvious edges and bulge. Scraproperly. There should not be dropped paint.

3

Name Huawei Color Code

International Color Code

35 YB026 RAL7035

ght grey YB030 Pontone 422U

i t th t i l th f ll i te is rust on the materials, the following step applied to polish the damaged area in order

in or dust on the surface of the area to be

be applied according to the original coating. n well. After that, use the small brush inside on the damaged area till the scratch/damage d should be as thin as possible. Paint coating

ould be kept smooth.

hould be consistent with that of the surrounding t h d d h ld b d

ced in indoor temperature for 30 minutes. After

atches and damages should be covered .

4

Page 36: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

10 Appendix

e Covering the Equipment with 1. Install the cable frame in the APM30

2. Before installing the rubber blocks surface and gaps of the blocks with gblocks into the cable frame.

GreaseGrease

3. Insert the rubber caps into the cabmodule after covering the caps with gand then cover the jackets of the cabgrease before leading the cable throucable module.

3

Grease0H.

for leading out the cables, cover the grease evenly, and then insert the three

ee When the APM30H is installed on a metal pole or on the wall, grease should also be covered around the four bolts which are used to attach the cabinet and trapezoidal rack.

ble grease,

bles with ugh the

5

Page 37: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

10 Appendix

f Checking the DIP Switches

Check whether the PMU DIP status is

When the two PMUs are in the same monitoring line (MON0 or and 4.

T

PMU

T

11 Change HistoryThis describes the changes in the APM30H&TMInstallation Guide.

11 Change History

14 (2010-12-20)

Compared 14 with 13, 1 Add th d i ti b t th bl f th j

This is the thirteenth commercial release.

13 (2010-11-30)

Compared 13 with 12, 1. Add the description about the SLPU in the chapter of

This is the twelfth commercial release.

1. Add the description about the power cable for the juncPower Cables (-48 V DC)”.

11 (2010-08-25)

Compared 11 with 10This is the tenth commercial release.

12 (2010-09-30)

Compared 12 with 11, 1. Add the diameter specification of the metal pole on wchapter of “Installing the Cabinets”.

This is the eleventh commercial release.

3

Compared 11 with 10, 1. Update the power cable for the heater in the chapter o2. Add the figure about mapping relationship between thechapter of “Installing the Optional Modules”.

correct.

MON1), the monitoring address of the PMUs must be set to 3

The monitoring address of the PMU is set to 3.

The monitoring address of the PMU is set to 4.

MC11H&IBBS200D&IBBS200T(Ver.B)

ti b i th TMC11H i th h t f “I t lli th

“Installing the Optional Modules”.

ction box in the TMC11H in the chapter of “Installing the

hich the Apm30H and TMC11H are installed in the

6

of “Installing the Optional Modules”.e pins in the input and output ports on the USLP2 in the

Page 38: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

11 Change History

10 (2010-07-15)

Compared 10 with 09, 1. Add the scenarios of the cabinets in the chapter of “I2. Add the scenarios of the power cables between the AP“Installing the Power Cables (AC Power Supply Scenar3. Add the scenarios of the cabinets in the chapter of “I4. Update the checklist for the installation.

This is the ninth commercial release.

08 (2010-05-05)This is the seventh commercial release.Compared V200R003_08 with V200R003_07,

09 (2010-06-30)

Compared 09 with 08, Add the specifications of the bolts in the chapter of “Ins

This is the eighth commercial release.

06 (2010-03-15)This is the fifth commercial release.Compared V200R003_06 with V200R003_05,

07 (2010-04-10)This is the sixth commercial release.

Update the information about the bolts which are used to

04 (2010-01-15)

05 (2010-02-25)This is the fourth commercial release.Compared V200R003_05 with V200R003_04, Add the information about SLPU.

Update the information about how to install the cabinets.

03 (2009-12-30)This is the second commercial release.Compared V200R003_03 with V200R003_02,Update the information about how to install the cabinets.

This is the third commercial release.Compared V200R003_04 with V200R003_03,Add the information about the SOU and the heater.

p

02 (2009-09-30)This is the first commercial release.

01 (2009-08-10)This is the draft release.

3

nstallation Scenarios”.PM30H and IBBS200D or IBBS200T in the chapter of rio)”nstalling the Monitoring Signal Cables”.

stalling the Cabinets”.

o install the cabinets.

7

Page 39: APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]

HUAWEI TECHNOLOGIES CO., LTD.Huawei Industrial Base Bantian Longgang

Sh h 518129Shenzhen 518129People’s Republic of China

www.huawei.com