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Behavior, Design and Monitoring of Concrete Structures Strengthened with Fibre-Reinforced Polymer (FRP) Composites Jin-Guang Teng, BEng, PhD, FHKIE Chair Professor of Structural Engineering The Hong Kong Polytechnic University 滕锦光博士 香港理工大学结构工程讲座教授

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  • Behavior, Design and Monitoring of Concrete Structures Strengthened

    with Fibre-Reinforced Polymer (FRP) Composites

    Jin-Guang Teng, BEng, PhD, FHKIE Chair Professor of Structural Engineering

    The Hong Kong Polytechnic University

  • OUTLINE OF THE PRESENTATION

    Introduction Bond behaviour between FRP and

    concrete Flexural strengthening of beams Shear strengthening of beams Strengthening of columns Seismic retrofit Near surface mounted FRP reinforcement Monitoring and other research at PolyU

  • SOME BASIC FACTS OF FRP COMPOSITES

    Classification Based on Fibre Types GFRP = Glass Fibre-Reinforced Polymer/Plastic CFRP = Carbon Fibre-Reinforced Polymer/Plastic AFRP = Aramid Fibre-Reinforced Polymer/Plastic

    Forming Methods Prefabrication, Particularly Pultrusion

    Better Quality Control

    Wet Lay-Up Using Fibre/Woven Fabric Sheets

    Greater Flexibility

  • Woven Glass Fabric for Wet Lay-Up Applications

  • Carbon Fibre Sheet for Wet Lay-Up Applications

  • CFRP Pultruded Plate

  • FRP bars

    Bridge deck Concrete-filled FRP tube

    OTHER FRP PRODUCTS/APPLICATIONS

  • FRP COMPOSITES IN CONSTRUCTION: EXISTING RESEARCH

    The majority of published research isstill concerned with FRP strengtheningof concrete structures

    Hybrid structures of FRP and concrete(or another traditional material) are attractive

    In terms of new construction, FRP composites are particularly promisingfor new bridges

  • FRP REINFORCING BARS

    Top Mat for Bridge Decks: FRP Bars from Hughes Brothers

    Replace steel bars in corrosive environments

    Courtesy of Prof A Mufti, University of Manitoba

  • MANITOBA FLOODWAY PROJECT STEEL-FREE CONSTRUCTION

    Because of ISIS Canadas research and influence, the 6 new highway bridges overthe Winnipeg Floodway will have GFRPs in the decks (45,000 square metres). Some ofthese bridges will also have SHM.

    This is a mega project estimated to cost$700 million, and is therefore, comparableto the one billion dollar Confederation Bridge project completed in 1995.

    (Courtesy of Prof Mufti)

  • FRP IN CONCRETE STRUCTURES: GROWTH OF SCI PAPERS SINCE 1990

    Results from a keyword search using FRP and concrete

    0 3 6 4 7 11 16 18

    26 32

    56

    83 93

    117119 134

    197

    227

    0

    50

    100

    150

    200

    250

    1990

    1991

    1992

    1993

    1994

    1995

    1996

    1997

    1998

    1999

    2000

    2001

    2002

    2003

    2004

    2005

    2006

    2007

    Year

    Num

    ber o

    f SC

    I pap

    ers

  • FRP STRENGTHENING OF STRUCTURES

    Strengthening of RC members: flexural,shear and confinement

    Retrofit of RC structures for seismic and blast resistance

    Strengthening of steel, masonry andtimber structures

    Use of pre-stressed and hybrid FRP

  • OUTLINE OF THE PRESENTATION

    Introduction 9 FRP strengthening of RC Structures

    Bond behaviour between FRP and concrete

    Flexural strengthening of beams Shear strengthening of beams Strengthening of columns Seismic retrofit Near surface mounted FRP reinforcement Monitoring and other research at PolyU

  • FRP STRENGTHENING OF RC STRUCTURES: EXAMPLE PRACTICAL APPLICATIONS

    Flexural Strengthening of a highway RC bridge slab

    Flexural Strengthening of a two-way slab in a building

    Strengthening a circular column

    Strengthening of a water pumping station

    Courtesy of Prof LP Ye, Tsinghua University

  • FRP STRENGTHENING OF RC STRUCTURES: EXAMPLE LABORATORY TESTS

  • FRP STRENGTHENING OF RC STRUCTURES: RESEARCH PRIOR TO 2002

    Concrete Society(2000, 2004)

    fib (2001) ISIS (2001) JSCE (2001) ACI 440 (2002) More afterwards

    Design guidelines forexternally bondedFRP reinforcement for strengtheningconcrete structures

  • CHINESE TECHNICAL SPECIFICATIONS

    NERCProduction and quality control of adhesives

    Specification of Adhesives used for Construction Strengthening

    NERCProduction and quality control of laminated CFRP

    Specification of Carbon Fiber Polymer used for Construction Strengthening

    NERCDesign methods for flexural, shear and seismic strengthening

    Technical Specification for Strengthening Concrete Structures with Carbon Fiber Reinforced Polymer

    Coordinator Scope of applicationTitle of Document

  • Technical Specification for Strengthening Concrete Structures with Carbon Fiber Reinforced Polymer

  • NATIONAL STANDARD A national standard of China for the structural use of FRP composites in construction has been under development since 2002. The standard is now nearing completion. Topics covered by this standard include:

    9FRP materials 9Strengthening of RC structures 9Strengthening of masonry structures 9Concrete beams reinforced or prestressed with FRP 9FRP-concrete hybrid structures

  • WHY FRP COMPOSITES? ADVANTAGES:

    Have All the Advantages of Steel Plates for Plate Bonding

    Speedy application; Minimal increases in structural weight and size.

    High Strength/Weight Ratio Lifting equipment eliminated; Reduced labour cost.

    Flexibility in Shape Can be handled in rolls; easy for wrapping on curved surfaces and around columns.

    High Resistance to Corrosion and Other Chemical Attacks

    Durable performance.

  • WHY FRP COMPOSITES?

    DISADVANTAGES:

    High material cost Lack of ductility Poor fire resistance

    Overall:

    Cost-effective retrofit solutions

  • TYPICAL STRESS-STRAIN CURVES OF FRP COMPOSITES AND STEEL

    0.0 0.5 1.0 1.5 2.0 2.5 3.0 0

    500

    1000

    1500

    2000

    2500

    3000

    Mild steel

    GFRP

    Stre

    ss (M

    Pa)

    Strain (%)

    CFRP

  • OUTLINE OF THE PRESENTATION

    Introduction Bond behaviour between FRP and

    concrete Flexural strengthening of beams Shear strengthening of beams Strengthening of columns Seismic retrofit Near surface mounted FRP reinforcement Monitoring and other research at PolyU

  • BOND STRENGTH BY SINGLE-SHEAR PULL-OFF TEST

  • lfrp=95mm

    DEBONDING FAILURE

  • BEHAVIOUR OF BONDED JOINTS

    Failure generally occurs in the concrete adjacent to the adhesive-to-concrete interface

    An increase of bond length L may not increase the bond strength.

    Tensile strength of plate may not be reached at failure.

    Bonded plate Concrete

    P

    L

  • CHEN AND TENGS BOND STRENGTH MODEL: EQUATIONS

    Modified from a nonlinear fracture mechanics model: Pu =0.427pL fc' bpLe

    Le = Eptp

    fc ' ,

    L = 1 if L Le

    sin L 2Le if L < Le

    p = 2 bp/bc 1 + bp/bc

    P L

    bp bc

  • OUTLINE OF THE PRESENTATION

    Introduction Bond behaviour between FRP and

    concrete Flexural strengthening of beams Shear strengthening of beams Strengthening of columns Seismic retrofit Near surface mounted FRP reinforcement Monitoring and other research at PolyU

  • FLEXURAL STRENGTHENING OF BEAMS

    RC beam

    Soffit plate

    Adhesive layer

    A Section A

  • CONVENTIONAL FAILURE MODES OF RC BEAMS BONDED WITH AN FRP SOFFIT PLATE

    FRP Rupture

    (a) FRP rupture

    Concrete Crushing

    (b) Crushing of compressive concrete

  • DEBONDING FALURES OF FRP-PLATED RC BEAMS: CLASSIFICATION OF MODES

    Debonding

    Flexural crack

    Debonding Critical diagonal crack

    (a) IC debonding (b) CDC debonding

    Debonding

    Debonding

    Debonding (c) CDC debonding with concrete cover separation (d) Concrete cover separation

    Debonding Debonding Debonding (e) Concrete cover separation under pure bending (f) Plate end interfacial debonding

    Intermediate crack debonding: (a) Plate end debonding: (b) to (f)

  • CRITICAL DIAGONAL CRACK (CDC) DEBONDING

  • CDC DEBONDING FOLLOWED BY CONCRETE COVER SEPARATION

  • CONCRETE COVER SEPARATION

    Concrete Cover Separation

  • CONCRETE COVER SEPARATION: CLOSE-UP

    Steel tension reinforcement

  • PLATE END INTERFACIAL DEBONDING

  • PREDICTION OF PLATE END DEBONDING FAILURES

    Pure shear debonding

    Pure flexural debonding

    A new debonding strength model based on shear-bending interaction

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    0.0 0.2 0.4 0.6 0.8 1.0 1.2 M db,end /M db,f

    V db,

    end

    /Vdb

    ,s

    Ceroni et al. (2001) Fanning and Kelly (2001) Rahimi and Hutchinson (2001) Nardo et al. (2003) Pornpongsaroj and Pimanmas (2003) Smith and Teng (2003) For pure shear debonding force

  • PLATE END FAILURES CAN BE SURPRESSED BY U JACKETS

    Steel tension reinforcement

  • PREVENTION OF PLATE END FAILURES

    RC beam

    Tension face plate Section A-A

    U Jacket

    A

    A

    How should be U jackets be designed and detailed?

  • INTERMEDIATE CRACK (IC) INDUCED INTERFACIAL DEBONDING

    Debonding at concrete-to-adhesive interface due to high stresses which originate from a major flexural or flexural-shear crack away from the plate ends

  • INTERMEDIATE CRACK (IC) DEBONDING IN AN FRP-PLATED RC BEAM

    A better understanding A finite element model for

    IC debonding A new IC debonding

    strength model

    A number of recent studies in collaboration with Tsinghua University have led to

  • OUTLINE OF THE PRESENTATION

    Introduction Bond behaviour between FRP and

    concrete Flexural strengthening of beams Shear strengthening of beams Strengthening of columns Seismic retrofit Near surface mounted FRP reinforcement Monitoring and other research at PolyU

  • SHEAR STRENGTHING OF RC BEAMS

    FRP Bonding Configurations Side bonding U-jacketing Wrapping

    FRP Reinforcement Distributions Strips Plates/sheets

    FRP Fibre Orientations: Various Angles

  • METHODS OF SHEAR STRENGTHENING FRP fibre orientation(s) Bond scheme and notation

    h

    h f h f h f

    =90 SS90 US90 WS90

    0

  • LIKELY FAILURE MODES

    Wrapping: Rupture Shear crack

    FRP fracture starts here

    Debonded zone

    Shear crack

    Shear crack

    debonded zone

    U-jacketing: Debonding or Rupture

    Side Bonding: Debonding

  • FRP RUPTURE FAILURE OF A SHEAR-STRENGTHENED BEAM

  • FAILURE OF SHEAR-STRENGTHENED BEAM BY DEBONDING

  • FAILURE OF SHEAR-STRENGTHENED BEAM BY DEBONDING

  • SHEAR CAPACITY

    z Shear Capacity of Shear-Strengthened Beams:

    9 Vc = shear capacity of concrete 9 Vs = contribution of steel shear

    reinforcement 9 Vfrp = contribution of FRP

    z Vc & Vs calculated using provsions in an existing code

    Vn = V c +Vs + Vfrp

  • OUTLINE OF THE PRESENTATION

    Introduction Bond behaviour between FRP and

    concrete Flexural strengthening of beams Shear strengthening of beams Strengthening of columns Seismic retrofit Near surface mounted FRP reinforcement Monitoring and other research at PolyU

  • STRENGTHENING OF COLUMNS BY FRP CONFINEMENT

    Wrapping

    Filament Winding

    Prefabricated Shell Jacketing

  • TYPICAL FAILURES OF FRP-CONFINED CONCRETE CYLINDERS

    GFRP-wrapped cylinder CFRP-wrapped cylinder

  • r 2R

    r

    t

    Efrpth Efrpth

    Concrete FRP jacket 2R

    c

    r

    CONFINEMENT OF CONCRETE BY AN FRP JACKET

    R tE hfrp

    r

    =

  • FLAT COUPON TENSILE TEST OF FRP (E.G. ASTM D3039 1995)

    b 56 138 56

    FRP

    t Aluminum tab

    Strain gauge

  • STANDARD CONFINED CYLINDER TEST FOR THE DETERMINATION

    OF FRP EFFICIENCY FACTOR

    FRP Efficiency Factor = Ratio of the actual FRP hoop rupture strain to the FRP rupture strain from flat coupon tests

    Manufacturers should carry out such tests to determine the FRP efficiency factor for confinement applications

  • INCREASING AND DECREASING TYPES OF STRESS-STRAIN CURVES

    cu Axial strain c

    ' cof

    ' ccf

    Axia

    l stre

    ss

    c

    cu

    ' cof

    ' ccf

    Axi

    al s

    tress

    c

    ' cuf

    cc

    Axial strain c cu

    ' cof

    ' ccf

    Axi

    al s

    tress

    c

    ' cuf

    cc

    1'' cocu ff

    weakly-confined

    moderately-confined

    heavily-confined

  • STRESS-STRAIN MODELS

    Design-oriented models (closed-form expressions)

    Analysis-oriented models (incremental iterative numerical procedures)

  • LAM AND TENGS DESIGN-ORIENTED MODEL FOR FRP-CONFINED CONCRETE

    ( ) 2 '

    2 2

    4 c co c

    ccc f EE

    E

    = tc0

    c2 '

    coc Ef += cuct

    )( 2

    2

    '

    EE f

    c

    co t

    = cu

    cocc ffE

    ''

    2

    =

    45.0,

    '1275.1/

    +=

    co

    ruph

    co

    l cocu f

    f

    ''

    '

    3.31 co

    l

    co

    cc

    f f

    f f

    +=

    R tE

    f ruphfrp l , =

  • LAM AND TENGS STRESS-STRAIN MODEL

    Axial Strain, c

    Axi

    al S

    tress

    ,

    c

    Unconfined Concrete (GB 50010) FRP-confined Concete (Lam and Teng)

    f cc

    f co

    co t 0.0033 cu

  • Efrp = 250 GPa

    h, rup = 0.00982

    t = 0.33 mm

    d = 152 mm

    fco = 35.9 mm

    COMPARISON WITH TEST DATA Design-oriented models using test FRP

    hoop rupture strains

    0

    10

    20

    30

    40

    50

    60

    70

    80

    90

    0 0.005 0.01 0.015 0.02 0.025

    Axial strain c

    Axi

    al s

    tress

    c (

    MPa

    )

    Test (3 specimens)Samaan et al. [12]Miyauchi et al. [44]Saafi et al. [28]Toutanji [27]Cheng et al. [48]Jin [30]Moran and Pantelides [31] Lam and Teng [21]Xiao and Wu [49]

    f'co = 35.9 MPa Efrp = 250546 MPa frp = 0.00152 h,rup = 0.00982 t =0.33 mm R = 76 mm

    2-Ply CFRP

  • Response of confining device (FRP)

    Axial response of concrete core

    Deformation of concrete core

    TENG ET ALS ANALYSIS-ORIENTED MODEL FOR CONFINED CONCRETE

    D Et ljj

    l

    2 =

    co

    l

    co

    cc

    ff f

    ' 5.31

    ' '*

    += co

    l

    co

    cc

    f ' 5.171

    *

    +=

    ( ) ( )

    *

    *

    * 1' ccc ccc

    cc

    c

    f + =

    **' ccccc c

    fE E

    =

    +

    +=

    co

    l

    co

    l

    co

    l

    co

    c

    f

    7exp75.018185.0

    7.0

    '

  • 0

    0.5

    1

    1.5

    2

    0 2 4 6 8 Normalized axial strain c/co

    Nor

    mal

    ized

    axi

    al s

    tress

    c /f

    ' co

    Unconfined

    Confined with a constant pressure

    Confined with FRP

    Peak stress and strain of concrete confined with

    (c/f'co, c/co)

    l

    (f*cc/f'co, * cc/co)

    l

    f'cc/f'co

    cu/co

    Generation of a stress-strain curve

    ANALYSIS-ORIENTED MODEL

  • COMPARISON WITH TEST DATA Analysis-oriented models, GFRP-confined specimens

    Efrp = 21.8 GPa

    h, rup = 0.01718

    t = 0.33 mm

    d = 152 mm

    fco = 38.5 mm

    0

    10

    20

    30

    40

    50

    60

    70

    80

    90

    0.000 0.010 0.020 0.030 0.040 0.050

    Axial strain c

    Axia

    l stre

    ss

    c (M

    Pa)

    Test (2 specimens)Harmon et al. [13] Spoelstra and Monti [29]Fam and Rizkalla [53]Chun and Park [54]Harries and Kharel [14]Becque et al. [56]Huang et al. [15]

    f'co = 38.5 MPa Efrp = 21800 MPa h,rup = 0.01718 t =2.54 mm R = 76 mm

    2-Ply GFRP

  • COMPARISON BETWEEN NEW MODEL AND TEST RESULTS OF STEEL-CONFINED CONCRETE

    0.000 0.005 0.010 0.015 0.020 0.025 0.030 0

    300

    600

    900

    1200

    1500

    1800

    2100 A

    xial

    load

    (kN

    )

    Axial strain

    f 'c=26.7MPa test f 'c=26.7MPa predicted f 'c=37.0MPa test f 'c=37.0MPa predicted f 'c=47.5MPa test f 'c=47.5MPa predicted

    Analysis-oriented model of Teng et al. versus test results of Xiao et al.

  • STRENGTHENING OF SHORT COLUMNS: SECTION ANALYSIS USING A DESIGN-ORIENTED

    AXIAL STRESS-STRAIN MODEL

    xn

    R

    si

    bc

    d

    cu

    sid

    ' ccf

    si

    1 ( )

    nR

    u c c si c si R x i

    N b d A

    =

    =

    = +

    1 ( )

    nR

    u c c si c si siR x i

    M b d A d

    =

    =

    = +

  • 2 1

    2

    ,

    60 (1 ) 20

    (1 0.06 )h rupcccoco

    e eD e

    ff

    +

    +

    SLENDERNESS LIMIT FOR SHORT COLUMNS

    0 50 100 150 200 250 3000

    50

    100

    150

    200

    250

    300

    Slenderness Limit, crit - analysis Sle n de rn e ss Lim it,

    crit-

    Equ a tio n 6

    '

    '

    crit = 2 1

    2 '

    , '

    60 (1 ) 20

    (1 0.06 ) crit

    h rup cc

    coco

    e e D e

    f f

    + =

    +

  • FAILURE OF AN FRP-CONFINED RECTANGULAR SPECIMEN

  • EFFECT OF SECTION SHAPE ON THE EFFECTIVENESS OF CONFINEMENT

    Section shapes

  • ,(1 0.06 )h rupcccocof

    +

    FINITE ELEMENT MODELLING OF FRP-CONFINED CONCRETE IN A SQUARE SECTION USING A MODIFIED

    PLASTIC-DAMAGE MODEL

    2 1

    2 '

    '

    60 (1 ) 20

    crit

    e e D e

    f

    + =

    Distribution of axial stresses

    Confinement-dependent damage parameter, hardening rule, and flow rule

    Pressure-dependent yield criterion

    Unique properties of non-uniformly confined concrete included

    kIJF += 1 ' 2

    Eqn 1:

  • SHAPE MODIFICATION

    2a 2b

    (a) without rounding (b) with rounding

  • FAILURE OF FRP-CONFINED ELLIPTICAL SPECIMENS

  • OUTLINE OF THE PRESENTATION

    Introduction Bond behaviour between FRP and

    concrete Flexural strengthening of beams Shear strengthening of beams Strengthening of columns Seismic retrofit Near surface mounted FRP reinforcement Monitoring and other research at PolyU

  • Axi

    al s

    tress

    c (

    MP

    a)

    STRESS-STRAIN MODEL FOR FRP-CONFINED CONCRETE

    UNDER CYCLIC COMPRESSION 90

    f'co = 38.9 MPa Cyclic (test)

    70

    80 Efrp = 246817 MPa h,rup = 0.0123 t =0.33 mm

    Envelope (Lam & Teng) Cyclic (proposed)

    60 R = 76 mm

    50

    40

    30

    20

    10

    0 0 0.005 0.01 0.015 0.02 0.025

    Axial strain c

    Prediction of the entire stress-strain history

  • -

    RETROFIT OF RC STRUCTURES FOR SEISMIC RESISTANCE

    -600

    -300

    0

    300

    600

    -90 45 0 45 90 (mm)

    P (k

    N)

    T est(C5)

    Predicted

    Columns: better design procedures Beam-column joints Shear walls Structural systems Performance-based retrofit design

  • OPTIMAL PERFORMANCE-BASED DESIGN OF SEISMIC RETROFIT MEASURES

    Roof Displacement

    Bas

    e S

    hear

    Plastic Hinge Rigid Zone

    Elastic element

    All inelastic behaviour is taken to be lumped into the plastic hinges.

    Moment hinges for beams and axial-moment hinges for columns

    Pushover analysis is a static nonlinear analysis procedure in which a predefined pattern of earthquake loads is applied incrementally on the structure until a plastic collapse mechanism is reached.

  • ILLUSTRAVE EXAMPLE

    Columns: 1st~ 3rd floors: 0.45m*0.45m; 4th~7th floors: 0.40m*0.40m.

    Beams: 0.25m*0.5m

    Moment hinges for beams, Axial moment hinges for columns

    3.6*

    7=25

    .2m

    30kN/m

    0.56

    1.92

    3.66

    5.72

    7.90

    10.12

    12.32

    5m 5m 5m

    Steel ratios: 0.3% for columns; 1.2% for beams.

  • 0

    50

    100

    150

    200

    250

    300

    350

    400

    450

    500

    0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40

    Top displacement (m)

    Bas

    e sh

    ear (

    kN)

    Run 1: t=0 Run 2: t=0.165 Run 3: t=0.495 Run 4: t=0.875

    3.6*

    7=25

    .2m

    30kN/m

    0.56

    1.92

    3.66

    5.72

    7.90

    10.12

    12.32

    5m 5m 5m

    tfrp=0.165, 0.495, 0.875 mm

  • Column sway mechanism Beam sway mechanism

    I O L S C P

    M

    A

    C B BIOLSCP

    C

    Without FRP With FRP, t=0.165mm

    Column sway mechanism Beam sway mechanism

    t=0.495mm

    41 hinges

    50 hinges

  • OUTLINE OF THE PRESENTATION

    Introduction Bond behaviour between FRP and

    concrete Flexural strengthening of beams Shear strengthening of beams Strengthening of columns Seismic retrofit Near surface mounted FRP reinforcement Monitoring and other research at PolyU

  • NSMR NEAR SURFACE MOUNTED REINFORCEMENT

    Cut a groove

    Fill halfway with adhesive

    Place FRP into groove

    Fill with more adhesive

    Level the surface

    concrete

    groove

    FRP bar

    adhesive

    FRP strip

    adhesive

  • DETAILS OF THE BEAM

  • TEST BEAMS

    8*2229002150*300B2900

    8*2218002150*300B1800

    8*2212002150*300B1200

    8*225002150*300B500

    8*22-----2150*300B0

    groove width*depth

    (mm)

    Bond length (mm)

    No. of strips Width*height (mm)

    Specimen

  • RC BEAM STRENGTHENED WITH NSM CFRP STRIPS

  • LOAD-DEFLECTION CURVES

    Mid span deflection under loads

    -20

    0

    20

    40

    60

    80

    100

    120

    -20 0 20 40 60 80

    mid-span deflection(mm)

    tota

    l loa

    d(kN

    )

    B0

    B500

    B1200

    B1800

    B2900

  • OUTLINE OF THE PRESENTATION

    Introduction Bond behaviour between FRP and

    concrete Flexural strengthening of beams Shear strengthening of beams Strengthening of columns Seismic retrofit Near surface mounted FRP reinforcement Monitoring and other research at PolyU

  • LONG-TERM MONITORING USING FIBER-OPTIC SENSORS

    grating region Cladding

    Protective coating

    9um 125um 250um

    Core

    Dimensions of optical fibres

  • LONG-TERM MONITORING USING FIBER-OPTIC SENSORS

    Input light Reflected light Transmitted light

    Basic principle of FBG sensors

  • PULTRUSION OF SMART FRP BARS

    Resin Spool

    Heating Die Roller

    Dry Fiber

    FRP Bar

    Optic fiber

  • Optic fiberGlass fiber

    EMBEDMENT OF OPTIC FIBERS

  • SMART FRP BARS

  • ACKNOWLEDGEMENTS The work presented here has been financially supported by the Hong KongResearch Grants Council, The Hong KongPolytechnic University, and the NationalNatural Science Foundation of China via a national key research project on FRPcomposites in construction.

    Thanks are also due to members of myresearch group and many external collaborators.

  • THANK YOU FOR YOUR ATTENTION!

  • OUTLINE OF THE PRESENTATION

    Introduction Bond behaviour between FRP and

    concrete Flexural strengthening of beams Shear strengthening of beams Strengthening of columns Seismic retrofit Near surface mounted FRP reinforcement Monitoring and other research at PolyU

  • REPAIR METHODS FOR STEEL BRIDGE PIERS

    Courtesy of Dr HB Ge, Nagoya University

  • SEISMIC RETROFIT OF STEEL TUBES BY FRP JACKETING

    Elephant Foot Failure in an Unconfined Tube

    Failure Modes of FRP-Confined Tubes

  • Axial stress-axial strain curves

    0

    100

    200

    300

    400

    0 0.015 0.03 0.045 0.06 Norminal Axial Strain

    Axial

    Stre

    ss (N

    /mm2 )

    Bare Steel Tube

    Single-ply FRP Jacket

    Two-ply FRP Jacket

    Three-ply FRP Jacket

    SEISMIC RETROFIT OF STEEL TUBES BY FRP JACKETING

  • FINITE ELEMENT MODELING OF FRP-CONFINED STEEL TUBES

    0 2 4 6 8 10 12 14 0

    200

    400

    600

    800

    Axi

    al lo

    ad (k

    N)

    Axial shortening (mm)

    Explicit overlap Smeared overlap Experiment

    Rt

    Deformed shapes shown in Fig. 16(b)

    Rt

    n = 2 w0 = 0.01 mm L = L cr =1.728

    STEEL TUBE CONFINED BY A TWO-PLY FRP JACKET

  • FAILURE MODE OF FRP-CONFINED CONCRETE-FILLED STEEL TUBES, D/t=60

    Rupture of FRP Jacekt

  • AXIAL LOAD-STRAIN CURVES OF FRP-CONFINED CONCRETE-FILLED STEEL TUBES, D/t=60

    0

    500

    1000

    1500

    2000

    2500

    0 0.01 0.02 0.03 0.04 0.05

    Nominal Axial Strain

    Axi

    al L

    oad

    (kN

    )

    Concrol Specimen

    1-ply FRP Jacket

    2-ply FRP Jacket

    3-ply FRP Jacket

  • AXIAL LOAD-SHORTENING CURVES: THEORETICAL VERSUS TEST RESULTS

    FRP-confined concrete-filled steel tubes

  • FAILURE MODE OF FRP-CONFINED CONCRETE-FILLED STEEL TUBES, D/t =101

  • 3-ply

    BCFT

    AXIAL LOAD-SHORTENING CURVES, D/t = 101

    3000 FRP rupture

    3-ply 2500

    ) Nk 2000 (d 2-ply a 1-ply 1500

    l lo

    iaxA 1000 BCFT

    500

    0 0 5 10 15

    Axial deflection (mm)

  • LOCAL BUCKLING IN CYLINDRICAL SHELLS

    Elephants Foot Buckling Real Elephants Foot

  • 50

    LOAD-AXIAL SHORTENING CURVES OF PRESSURIZED THIN CYLINDRICAL SHELLS UNDER AXIAL LOAD

    0 10 20 30 40 0

    5

    10

    15

    20

    25

    30

    Axi

    al st

    ress

    (MPa

    )

    Axial shortening (mm)

    No FRP jacket With system I With system II With system III

    Deformed shapes shown in Fig. 18

    CFRP rupture

    (a) No FRP jacket (b) With system I (c) With system II (d) With system III

  • STRENGTHENING OF STEEL-CONCRETE COMPOSITE BEAMS

    CFRP strips

    steel beam

    rebars concrete desk

    CFRP strips steel section staggered shear studs

    concrete deck slab

  • STRENGTHNING OF STEEL BEAMS Failure Modes

    Top flange local buckling

    Unstrengthened section failure

    Web failure buckling or yielding

    In-plane bending failure (material failure) Lateral buckling Debonding at the plate ends Yielding-induced debonding Local buckling of the compression flange Local buckling of the web

  • FLEXURAL STRENGTHNING OF STEEL BEAMS Failure Modes

    Adhesive/steel interface debondingAdhesion failure

    Cohesive failureAdhesive layer failure

    FRP/adhesive interface debonding FRP rupture FRP delaminationAdhesion failure

  • FLEXURAL STRENGTHNING OF STEEL BEAMS In-plane failure

    Neutral axis

    f y

    Elastic region

    f y

    Section analysis z Yielding of steel section z Failure by rupture of FRP

  • FLEXURAL STRENGTHNING OF STEEL BEAMS Lateral buckling prediction: full-span strengthening

    Bonded plate

    Steel beam

    Adhesive

    (1-2 ) LL L

    ( ) 2 22

    1 2 3 2 32 21s y s

    cr x x y s

    E I I G JL M C C a C C a CL I E I

    = + + + + +

    yP

    y

    L/2

    q

    Load case 1C 2C 3C

    Concentrated load at mid-span 1.35 0.55 0.40

    Uniformly distributed loads 1.13 0.46 0.53

  • RAPID STRENGTHENING USING PREPREGS AND FILM ADHEISVE

    1. Cutting to size and bonding 2. Ready for curing

    Rubber heater

    To vacuum pump

    3. Curing

    Rubber heater

    Springs

    4. After curing

  • STRENGTHENING TO ENHANCE LOCAL BEARING RESISTANCE

    RHS Web CFRP

    Plastic hinge

  • BOND BEHAVIOUR BETWEEN STEEL

    AND CFRP

    StStStrainrainrain 355355355355 gaugegaugegauge

    PPPP 555555000000555555252525252525252525252525252525252525252525252525252525252525252525252525252525252525505050505050505050505050505050505050505050

    CFCFRRPP AdhAdheessiivvee plplatatee

    1212 ttaa ttpp

    33

    StSteeleel tubetube

    118118

    112

    112

    StSteel pleel plateate

  • BOND BEHAVIOUR BETWEEN STEEL AND CFRP

  • BOND-SLIP MODEL FOR STEEL-CFRP INTERFACES

    (1, f)

    (f, 0)(0,0)

    Slip (mm)

    Shea

    r stre

    ss (M

    Pa)

    Area under the curve = Gf

    Softening Region Debonding Elastic

  • HYBRID FRP-CONCRETE-STEEL DOUBLE-SKIN TUBULAR COLUMNS

    FRP-concrete-steel tubular members

    FRP tube

    Steel tube

    Concrete

    FRP tube

    Steel tube

    (d)

    Concrete

    (a) (b)

    (c)

    Concrete

    (a) (b)

    (c)

    Stay-in-place forms for concrete beams, columns and slabs with or without internal reinforcement

    FRP + aluminum FRP + timber FRP + more than one other

    material: FRP-concrete-steel double-skin

    tubes proposed by JG Teng FRP-confined concrete-filled steel

    tubes proposed by Y Xiao

    INNOVATIOVE COMBINATION OF FRP AND TRADITIONAL MATERIALS FOR OPTIMUM

    STRUCTURES

  • HYBRID FRP-CONCRETE-STEEL DOUBLE-SKIN TUBULAR COLUMNS

    Comparison with a hollow RC column

    Hollow section RC columns are widely used as bridge columns and towers. For example, the two main towers of the Stonecutters Bridge reach a height of 300 metres and have a circular hollow section, with a 118 meter high stainless steel skin for the top part of the tower.

  • HYBRID FRP-CONCRETE-STEEL DOUBLE-SKIN TUBULAR COLUMNS

    Comparison with a hollow RC column

  • HYBRID FRP-CONCRETE-STEEL DOUBLE-SKIN TUBULAR COLUMNS

    Comparison with a hollow RC column

  • ACKNOWLEDGEMENTS The work presented here has been financially supported by the Hong KongResearch Grants Council, The Hong KongPolytechnic University, and the NationalNatural Science Foundation of China via a national key research project on FRPcomposites in construction.

    Thanks are also due to members of myresearch group and many external collaborators.

  • THANK YOU FOR YOUR ATTENTION!

    Structure BookmarksJin-Guang Teng, BEng, PhD, FHKIE Chair Professor of Structural Engineering The Hong Kong Polytechnic University Behavior, Design and Monitoring of Concrete Structures Strengthened with Fibre-Reinforced Polymer (FRP) Composites OUTLINE OF THE PRESENTATION Introduction Bond behaviour between FRP and concrete Flexural strengthening of beams Shear strengthening of beams Strengthening of columns Seismic retrofit Near surface mounted FRP reinforcement Monitoring and other research at PolyU SOME BASIC FACTS OF FRP COMPOSITES Classification Based on Fibre Types GFRP = Glass Fibre-Reinforced Polymer/Plastic CFRP = Carbon Fibre-Reinforced Polymer/Plastic AFRP = Aramid Fibre-Reinforced Polymer/Plastic Forming Methods Prefabrication, Particularly Pultrusion Better Quality Control Wet Lay-Up Using Fibre/Woven Fabric Sheets Greater Flexibility Woven Glass Fabric for Wet Lay-Up Applications Carbon Fibre Sheet for Wet Lay-Up Applications CFRP Pultruded Plate FRP bars Bridge deck Concrete-filled FRP tube OTHER FRP PRODUCTS/APPLICATIONS FRP COMPOSITES IN CONSTRUCTION: EXISTING RESEARCH The majority of published research isstill concerned with FRP strengtheningof concrete structures Hybrid structures of FRP and concrete(or another traditional material) are attractive In terms of new construction, FRP composites are particularly promisingfor new bridges FRP REINFORCING BARS Top Mat for Bridge Decks: FRP Bars from Hughes Brothers Replace steel bars in corrosive environments Courtesy of Prof A Mufti, University of Manitoba MANITOBA FLOODWAY PROJECT STEEL-FREE CONSTRUCTION Because of ISIS Canadas research and influence, the 6 new highway bridges overthe Winnipeg Floodway will have GFRPs in the decks (45,000 square metres). Some ofthese bridges will also have SHM. This is a mega project estimated to cost$700 million, and is therefore, comparableto the one billion dollar Confederation Bridge project completed in 1995. (Courtesy of Prof Mufti) FRP IN CONCRETE STRUCTURES: GROWTH OF SCI PAPERS SINCE 1990 Results from a keyword search using FRP and concrete 0 3 6 4 7 11 16 18 26 32 56 83 93 117119 134 197 227 0 50 100 150 200 250 199019911992199319941995199619971998199920002001200220032004200520062007 Year Number of SCI papers FRP STRENGTHENING OF STRUCTURES Strengthening of RC members: flexural,shear and confinement Retrofit of RC structures for seismic and blast resistance Strengthening of steel, masonry andtimber structures Use of pre-stressed and hybrid FRP OUTLINE OF THE PRESENTATION Introduction 9FRP strengthening of RC Structures Bond behaviour between FRP and concrete Flexural strengthening of beams Shear strengthening of beams Strengthening of columns Seismic retrofit Near surface mounted FRP reinforcement Monitoring and other research at PolyU FRP STRENGTHENING OF RC STRUCTURES: EXAMPLE PRACTICAL APPLICATIONS Flexural Strengthening of a highway RC bridge slab Flexural Strengthening of a two-way slab in a building Strengthening a circular column Strengthening of a water pumping station Courtesy of Prof LP Ye, Tsinghua University FRP STRENGTHENING OF RC STRUCTURES: EXAMPLE LABORATORY TESTS FRP STRENGTHENING OF RC STRUCTURES: RESEARCH PRIOR TO 2002 Concrete Society(2000, 2004) fib (2001) ISIS (2001) JSCE (2001) ACI 440 (2002) More afterwards Design guidelines forexternally bondedFRP reinforcement for strengtheningconcrete structures CHINESE TECHNICAL SPECIFICATIONS NERCProduction and quality control of adhesives Specification of Adhesives used for Construction Strengthening NERCProduction and quality control of laminated CFRP Specification of Carbon Fiber Polymer used for Construction Strengthening NERCDesign methods for flexural, shear and seismic strengthening Technical Specification for Strengthening Concrete Structures with Carbon Fiber Reinforced Polymer Coordinator Scope of applicationTitle of Document Technical Specification for Strengthening Concrete Structures with Carbon Fiber Reinforced Polymer NATIONAL STANDARD A national standard of China for the structural use of FRP composites in construction has been under development since 2002. The standard is now nearing completion. Topics covered by this standard include: 9FRP materials 9Strengthening of RC structures 9Strengthening of masonry structures 9Concrete beams reinforced or prestressed with FRP 9FRP-concrete hybrid structures FigureFigureWHY FRP COMPOSITES? ADVANTAGES: Have All the Advantages of Steel Plates for Plate Bonding Speedy application; Minimal increases in structural weight and size. High Strength/Weight Ratio Lifting equipment eliminated; Reduced labour cost. Flexibility in Shape Can be handled in rolls; easy for wrapping on curved surfaces and around columns. High Resistance to Corrosion and Other Chemical Attacks Durable performance. WHY FRP COMPOSITES? DISADVANTAGES: High material cost Lack of ductility Poor fire resistance Overall: Cost-effective retrofit solutions TYPICAL STRESS-STRAIN CURVES OF FRP COMPOSITES AND STEEL 0.0 0.5 1.0 1.5 2.0 2.5 3.0 0 500 1000 1500 2000 2500 3000 Mild steel GFRP Stress (MPa) Strain (%) CFRP OUTLINE OF THE PRESENTATION Introduction Bond behaviour between FRP and concrete Flexural strengthening of beams Shear strengthening of beams Strengthening of columns Seismic retrofit Near surface mounted FRP reinforcement Monitoring and other research at PolyU BOND STRENGTH BY SINGLE-SHEAR PULL-OFF TEST lfrp=95mm DEBONDING FAILURE BEHAVIOUR OF BONDED JOINTS Failure generally occurs in the concrete adjacent to the adhesive-to-concrete interface An increase of bond length L may not increase the bond strength. Tensile strength of plate may not be reached at failure. Bonded plate Concrete P L CHEN AND TENGS BOND STRENGTH MODEL: EQUATIONS Modified from a nonlinear fracture mechanics model: Pu =0.427pL fc' bpLe Le = Eptp fc ' , L = 1 if L Le sin L 2Le if L < Le p = 2 bp/bc 1 + bp/bc P L bp bc OUTLINE OF THE PRESENTATION Introduction Bond behaviour between FRP and concrete Flexural strengthening of beams Shear strengthening of beams Strengthening of columns Seismic retrofit Near surface mounted FRP reinforcement Monitoring and other research at PolyU FLEXURAL STRENGTHENING OF BEAMS RC beam Soffit plate Adhesive layer A Section A FigureCONVENTIONAL FAILURE MODES OF RC FigureBEAMS BONDED WITH AN FRP SOFFIT PLATE FigureFigureFigureFigureFigureFigureFigure(a) FRP rupture (b) Crushing of compressive concrete Concrete Crushing FRP Rupture DEBONDING FALURES OF FRP-PLATED RC BEAMS: CLASSIFICATION OF MODES Debonding Flexural crack Debonding Critical diagonal crack (a) IC debonding (b) CDC debonding Debonding Debonding Debonding (c) CDC debonding with concrete cover separation (d) Concrete cover separation Debonding Debonding Debonding (e) Concrete cover separation under pure bending (f) Plate end interfacial debonding Intermediate crack debonding: (a) Plate end debonding: (b) to (f) CRITICAL DIAGONAL CRACK (CDC) DEBONDING CDC DEBONDING FOLLOWED BY CONCRETE COVER SEPARATION CONCRETE COVER SEPARATION Concrete Cover Separation CONCRETE COVER SEPARATION: CLOSE-UP Steel tension reinforcement PLATE END INTERFACIAL DEBONDING PREDICTION OF PLATE END DEBONDING FAILURES Pure shear debonding Pure flexural debonding A new debonding strength model based on shear-bending interaction 0.0 0.2 0.4 0.6 0.8 1.0 1.2 0.0 0.2 0.4 0.6 0.8 1.0 1.2 M db,end /M db,f Vdb,end /Vdb,s Ceroni et al. (2001) Fanning and Kelly (2001) Rahimi and Hutchinson (2001) Nardo et al. (2003) Pornpongsaroj and Pimanmas (2003) Smith and Teng (2003) For pure shear debonding force PLATE END FAILURES CAN BE SURPRESSED BY U JACKETS Steel tension reinforcement PREVENTION OF PLATE END FAILURES RC beam Tension face plate Section A-A U Jacket A A How should be U jackets be designed and detailed? INTERMEDIATE CRACK (IC) INDUCED INTERFACIAL DEBONDING Debonding at concrete-to-adhesive interface due to high stresses which originate from a major flexural or flexural-shear crack away from the plate ends INTERMEDIATE CRACK (IC) DEBONDING IN AN FRP-PLATED RC BEAM A better understanding A finite element model for IC debonding A new IC debonding strength model A number of recent studies in collaboration with Tsinghua University have led to OUTLINE OF THE PRESENTATION Introduction Bond behaviour between FRP and concrete Flexural strengthening of beams Shear strengthening of beams Strengthening of columns Seismic retrofit Near surface mounted FRP reinforcement Monitoring and other research at PolyU SHEAR STRENGTHING OF RC BEAMS FRP Bonding Configurations Side bonding U-jacketing Wrapping FRP Reinforcement Distributions Strips Plates/sheets FRP Fibre Orientations: Various Angles METHODS OF SHEAR STRENGTHENING. FRP fibre orientation(s) FRP fibre orientation(s) FRP fibre orientation(s) Bond scheme and notation

    h h f h f h f

    TR =90 SS90 US90 WS90

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