CAE

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Geometry Model CAE Mesh Generation

CAE Simulation CAE Result Interpretation

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> Model geometry data may loss when file convert between

different software.

> Have to redefine the model attribute (part, hot/cold runner,

insert, cooling channel,) at different software and that

may lead to unexpected errors

CAD File Convert Issues

Geometry Model in CAD CAE Software

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> Mesh generation is an important step and that can not be

reduced running a CAE analysis

> Generally, the mesh generation step spent the most

human resources in the CAE analysis workflow

> Mesh quality will affect the CAE analysis result directly;

that is to say, the CAE analysis result credibility depend

on users experience.

CAE Mesh Generation Efforts

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> Generally, you need to use more elements to increase the

model resolution for CAE simulation, and that will also

spend more times to run a simulation.

> You may need huge elements to describe detailed model

features for complicated model and that will also take

more simulation time

> It becomes inefficiency if CAE simulation is not fast

enough

CAE Simulation Take Lots of Time

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> Too many result items in CAE analysis, and users may not

well know about all the meanings of each result item.

CAE Result Interpretation

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1. CAD File Convert Issues

Integration with CAD/ECAD software

Support import CAD native files into Moldex3D

directly

The model attributes will be defined automatically

2. CAE Mesh Generation Efforts

eDesign Meshing Technology

CAE users do not have to mesh the model

manually any more

BLM Technology

3. CAE Simulation Take Lots of Time

Remote Computing Technology

Support cluster parallel computing

Speedup the calculation efficiency by 10 times

(Moldex3D)

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CAE

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CAE

New Project

Surface Mesh

Define Gate

Mesh Generation

Define Material

Define Process

Define Analysis

Report Generation

Get Result Data

Moldex3D Automated Simulation

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1. Scenario 1: Moldex3D automation analysis for part

designer

2. Scenario 2: Gate location optimization

3. Scenario 3: Moldex3D integrate with stress solver

4. Scenario 4: Hot runner layout design adviser

Moldex3D

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> Integration with CAD/ECAD software

Support import CAD native files into Moldex3D directly

The model attributes will be defined automatically

> eDesign Meshing Technology

CAE users do not have to mesh the model manually any

more

> Systemically build up a standard Moldex3D analysis

workflow

> Save labor cost and resource sharing

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Moldex3D automation analysis for part designer

Part design in

CAD

Moldex3D Automated

Analysis

Keep data in system

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Moldex3D Integrate With NX/Creo/SW

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Moldex3D Integrate With ECAD

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> Target:

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> Automatic find optimized gate location

Gate location optimization

Part design in CAD

Gate design 1

Gate design 2

Gate design 3

Gate design

Moldex3D

Automated

Analysis

Moldex3D

Automated

Analysis

Moldex3D

Automated

Analysis

Moldex3D

Automated

Analysis

Response Surface

Gate location candidates

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Moldex3D integrate with stress solver

> Target: True Material Properties Structure Analysis

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Product Quality Driven Simulation Workflow

> Replace metal by plastics

Molding Analysis

Molding effects

Fiber effects

Structure Analysis

Impact

Creep

Fatigue

Material Properties Molding

Conditions

Mold Manufacture

Failure Criteria

Apply Simulation

Condition

http://www.google.com.tw/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&docid=rs6izlDd_vejKM&tbnid=_ohALdUXnhb0pM:&ved=0CAUQjRw&url=http://huashuomould.com/cn/&ei=iU5NUtLbDcyqlAXWhoGQDw&psig=AFQjCNHu_wwDfJ9RBGEOW1e3BPc0r-RL7g&ust=1380884455929887

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Hot runner layout design adviser

http://www.fujiseiki.com/cn/mold_productivity/

Hot to find a optimized hot runner layout design?

http://www.hotrunner.com.tw/2/2-3/04-1.htm

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Supported hot runner layout

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> For an ordinary design project, more than 100 run layout

combinations are common.

> Need a efficiency simulation tool for designers.

Simulation combinations

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Results Pressure Drop

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Thank you for your attention!