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Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services

MOVITRAC® B

Catalog

DA3A000

Edition 01/200611364513 / EN

SEW-EURODRIVE – Driving the world

Catalog – MOVITRAC® B 3

Contents

1 System description MOVITRAC® B ................................................................. 41.1 MOVITRAC® B – compact, versatile and universal .................................. 41.2 MOVITRAC® B system overview .............................................................. 51.3 The units at a glance................................................................................. 61.4 Functions / features .................................................................................. 6

2 Technical data ................................................................................................... 92.1 CE marking, UL approval and C-Tick........................................................ 92.2 General technical data ............................................................................ 102.3 MOVITRAC® B electronics data ............................................................. 122.4 Electronics data interface........................................................................ 132.5 MOVITRAC® B technical data ................................................................ 132.6 Interfaces ................................................................................................ 182.7 MOVITOOLS® MotionStudio................................................................... 202.8 Support rail mounting / submounting of flat-design resistors .................. 202.9 FBG11B keypad front option................................................................... 212.10 FSC11B communication front option ...................................................... 212.11 Fieldbus gateways .................................................................................. 222.12 Braking resistors, BW series ................................................................... 232.13 HD series output chokes ......................................................................... 272.14 Line chokes ND....................................................................................... 282.15 NF line filter ............................................................................................. 302.16 HF output filter ........................................................................................ 31

3 Project planning .............................................................................................. 333.1 Schematic procedure .............................................................................. 333.2 Options for standard applications............................................................ 343.3 Description of applications ...................................................................... 343.4 Speed-torque characteristics .................................................................. 363.5 Select motor ............................................................................................ 363.6 Overload capacity ................................................................................... 383.7 Load capacity of the units at low output frequencies .............................. 393.8 Select the braking resistor....................................................................... 403.9 Brake connection .................................................................................... 473.10 Input contactor ........................................................................................ 473.11 Mains lead and motor cable .................................................................... 483.12 Multi-motor drive / group drive ................................................................ 503.13 Line chokes............................................................................................. 503.14 Electromagnetic compatibility (EMC) ...................................................... 523.15 Connecting the optional power components ........................................... 533.16 Electronics cables and signal generation................................................ 563.17 PI controller ............................................................................................. 563.18 Application examples .............................................................................. 59

4 Index................................................................................................................. 64

1 ystem description MOVITRAC® BOVITRAC® B – compact, versatile and universal

4

1 System description MOVITRAC® B

Compact and economical: MOVITRAC® B – The Next Generation Frequency Inverter

1.1 MOVITRAC® B – compact, versatile and universalThe percentage of speed-variable AC drives with inverter technology is constantlyincreasing and these units offer options to optimize system and machine concepts to theprocess sequences in addition to machine-conserving drive technology. The expanse ofthese different fields of application shows that it is difficult to meet the technological andeconomic requirements with one universal inverter class.The differentiation of drive electronics for asynchronous AC motors in standard invertersfor simple applications, such as in materials handling, and in application inverters formore complex technology applications, such as positioning and handling applications.This differentiation of the units facilitates scaling to different applications while stayingwith a certain budget.Operation, parameter setting, diagnostics and integration in automation concepts mustoffer unit-comprehensive and therefore universal engineering and communication sup-port. Engineering tools for project planning, parameter setting and startup as well as theavailability of communication interfaces (field buses and Industrial Ethernet) offer usersa solution-oriented and unit-independent user interface.

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Catalog – MOVITRAC® B

1System description MOVITRAC® BMOVITRAC® B system overview

1.2 MOVITRAC® B system overview

Fig. 1: MOVITRAC® B System Overview

MOVITOOLS® Operating Software MotionStudio Line choke ND

Interface adapter UWS11A / UWS21A / USB11A Line filter NF

Gateways for • PROFIBUS• DeviceNet• INTERBUS • CANopen

Braking resistor BW

Output choke HD

Output filter HF

Keypad FBG11B / Communication FSC11B

MOVITOOLS®

MotionStudio

MOVITRAC® B

MC07B...-2B1

MOVITRAC® B

MC07B...-5...3

Braking resistor BW...

Braking resistor BW...

Output filter HF...

Line filter NF...optional

optional

optional

Line choke ND...

Output choke HD...

Front option

Keypad

FGB11B

Front option

Communication FSC11B

Interface adapter

USB11A, UWS11A, UWS21A

1x 200 ... 240 VAC

Gateway

UFP11A, UFD11A

UFI11A, UFO11A

3x 380 ... 500 VAC


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1 ystem description MOVITRAC® Bhe units at a glance

6

1.3 The units at a glance

1.4 Functions / featuresMOVITRAC® B frequency inverters are characterized by the following features:

1.4.1 Unit properties• Large voltage range:

– 230 V units 1-phase for a voltage range of AC 200 ... 240 V, 50/60 Hz– 400/500 V units for the voltage range 3 × AC 380 ... 500 V, 50/60 Hz

• Overload capacity: 150 % IN for maximum 60 sMaximum 200 % breakaway torque

• Rated operation (100 % IN) up to ambient temperature J = 50 °C• Speed range 0 ... 5000 rpm.• Frequency range:

– VFC: 0 ... 150 Hz– V/f: 0 ... 600 Hz

• 4-quadrant capability due to the integrated brake chopper• Compact unit design for minimum control cabinet space requirement and optimum

utilization of control cabinet volume• Integrated EMC line filter according to EN 55011 for compliance with the limit class:

– 1-phase connection class B cable conducted– 3-phase connection class A

• Programmable inputs/outputs– 1 analog input– 6 binary inputs– 3 binary outputs, including 1 relay output

• Voltage supply and evaluation for TF (PTC temperature sensor) integrated for mon-itoring the motor temperature

Power supply connection

Motor power Continuous output current

Integrated line filter class

MOVITRAC® B type Size

230 V 1-phase

0.55 kW / 0.75 HP AC 3.3 A

B Cable conducted

MCO7B005-2B1-4-000S

0.75 kW / 1.0 HP AC 4.2 A MCO7B0008-2B1-4-00

1.1 kW / 1.5 HP AC 5.7 A MC07B0011-2B1-4-00

0L1.5 kW / 2.0 HP AC 7.3 A MC07B0015-2B1-4-00

2.2 kW / 3.0 HP AC 8.6 A MC07B0022-2B1-4-00

400 V 3-phase

0.55 kW / 0.75 HP AC 2.0 A

A

MC07B0005-5A3-4-00

0S0.75 kW / 1.0 HP AC 2.4 A MC07B0008-5A3-4-00

1.1 kW / 1.5 HP AC 3.1 A MC07B0011-5A3-4-00

1.5 kW / 2.0 HP AC 4.0 A MC07B0015-5A3-4-00

2.2 kW / 3.0 HP AC 5.5 A MC07B0022-5A3-4-00

0L3.0 kW / 4.0 HP AC 7.0 A MC07B0030-5A3-4-00

4.0 kW / 5.0 HP AC 8.6 A MC07B0040-5A3-4-00

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1System description MOVITRAC® BFunctions / features

• Integrated keypad for displaying setpoints and setting parameters– 9 LEDs for displaying the selected symbols– 6 keys for operation– 1 setpoint generator for speed specification

• Braking resistor can be installed as an option in sizes 0S and 0L• Standstill current function for:

– Rapid start– Heating current for avoiding condensation at low temperatures

• Flying start function for synchronizing the inverter to the running motor• Hoist capability• 2. Parameter set• Separable terminals• EMC capacitor can be insulated for reduced earth-leakage currents and operation in

IT network• "Cold Plate" installation possible

1.4.2 Control functions• V/f control or VFC control mode.• Automatic brake rectifier control by the inverter.• DC braking to decelerate the motor in 1Q mode.• Slip compensation for high static speed accuracy.• Motor pull-out protection through sliding current limitation in the field weakening range.• Factory setting can be restored.• Parameter lock for protection against changes to parameters.• Protective functions for protection against

– Over-current– Ground fault– Overload– Overtemperature of the inverter– Overtemperature of the motor (TF/TH)

• Speed monitoring and monitoring of the motor and regenerative limit power.• 5 error memory with all relevant operating data at the moment of the error.• Standardized operation, parameter setting and identical unit connection technology

across all units in the MOVITRAC® B range.1.4.3 Setpoint technology

• Motor potentiometer.• External setpoint selections:

– 0 ... +10 V (unidirectional and bidirectional)– 0 ... 20 mA– 4 ... 20 mA

• Six fixed setpoints.• Frequency input


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1 ystem description MOVITRAC® Bunctions / features

8

1.4.4 Optional communication / operation• System bus for networking max. 64 MOVITRAC® B units. A PC, a PLC or a

MOVIDRIVE® unit can be the SBus master• RS-485 interface• Simple parameter setting and startup using integrated operating panel or

MOVITOOLS® MotionStudio software• Fieldbus interfaces for

– PROFIBUS– DeviceNet– INTERBUS– CANopen

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2Technical dataCE marking, UL approval and C-Tick

2 Technical data2.1 CE marking, UL approval and C-Tick2.1.1 CE markingLow voltage directive

MOVITRAC® B frequency inverters comply with the regulations of the Low VoltageDirective 73/23/EEC.

Electromagnetic compatibility (EMC)

MOVITRAC® B frequency inverters are components of machines and systems. Theycomply with the EMC product standard EN 61800-3 variable-speed electrical drives.If you want to apply the CE mark to the machine/system with frequency inverters todemonstrate compliance with the EMC directive 89/336/EEC: Adhere to the notes onEMC compliant installation.MOVITRAC® B frequency inverters have an integrated line filter as standard. Theycomply with the following limit value class to EN 55011 on the line side without furthermeasures:• 1-phase connection B cable conducted• 3-phase connection AThe CE mark on the nameplate shows that the product meets the requirements of thefollowing directives: • Low Voltage Directive 73/23/EEC• EMC directive 89/336/EEC

2.1.2 UL approvalUL and cUL approval has been granted for the entire MOVITRAC® B series. cUL isequivalent to CSA.

2.1.3 C-TickC-Tick approval has been applied for for the entire MOVITRAC® B series. C-Tick certifiesconformity with the requirements of the ACA (Australian Communications Authority).


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2 echnical dataeneral technical data

10

2.2 General technical dataThe following technical data applies to all MOVITRAC® B frequency inverters, irrespec-tive of size and power:

MOVITRAC® B All sizesInterference immunity Fulfills EN 61800-3

Interference emission with EMC compliant installation

To limit value class • B Cable conducted: 1-phase connection• A: 3-phase connectionAccording to EN 55011 and EN 55014; meets EN 61800-3

Leakage current > 3.5 mA

Ambient temperature âA 0 °C...+50 °C at ID = 100% IN and fPWM = 4 kHz0 °C...+40 °C at ID = 100% IN and fPWM = 8 kHzMounting platform with "cold plate" < 70 °C

Derating ambient temperature

• 2.5% IN per K at 40 °C ... 50 °C• 3% IN per K at 50 °C ... 60 °C

Climate class EN 60721-3-3, class 3K3

Storage temperature1)

Shipping temperature

1) If the unit is stored for a long time, connect it to the mains voltage for at least 5 minutes every 2 years.Else, the unit's service life may be shortened.

–25 °C... +75 °C –25 °C... +75 °C

Enclosure IP20

Operating mode Continuous duty (EN 60149-1-1 and 1-3)

Overvoltage category III according to IEC 60664-1 (VDE 0110-1)

Pollution class 2 according to IEC 60664-1 (VDE 0110-1)

Installation altitude Up to h Â 1000 m without restrictions.At h Ã 1000 m (3300 ft), the following restrictions apply:• From 1000 m (3280 ft.) to max. 4000 m (6561 ft.):

– IN reduction by 1 % per 100 m• From 2000 m (3280 ft.) to max. 4000 m (6561 ft.):

– AC 230 V units: VN reduction by AC 3V per 100 m (330 ft)– AC 500 V units: VN reduction by AC 6V per 100 m (330 ft)

Over 2000 m only overvoltage class 2, external measures are required for overvoltage class 3. Overvoltage classes according to DIN VDE 0110-1.

Resistance to vibration According to EN 61800-5-1

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2Technical dataGeneral technical data

Handling electrolytic capacitors after long storage periodsAll electrolytic capacitors can be stored deenergized without losing performance for atleast two years. They can be loaded with rated voltage during this period.After being stored for longer than two years, the connection response to high initialremaining currents is significant. After storage for two years, installed electrolytic capac-itors are regenerated after one hour of interference-free operation of the connection(with maximum rated voltage) and can then be stored again.Forming processSEW-EURODRIVE recommends forming the electrolytic capacitors slowly to avoidexcess gas formation within the capacitor.If a unit is formed internally, voltage should be conducted via a transformer to enable aslow and steady increase of voltage. Voltage should first be set at 0 V and thenincreased to the first forming voltage.The following forming levels with respective dwell times are recommended:• 70 % Vrated_max: 15 minutes• 85 % Vrated_max: 15 minutes• 100 % Vrated_max: 1 hour


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2 echnical dataOVITRAC® B electronics data

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2.3 MOVITRAC® B electronics data

Function Terminal Designation Default DataSetpoint input (differential input)

X10:1X10:2X10:3X10:4

10V0AI11 (+)AI12 (0)GND

0 ... +10 V (Ri > 200 kÊ)0 ... 20 mA / 4 ... 20 mA (Ri = 250 Ê)10 bit resolution, sampling time 1 msGND = Reference potential for binary and analog signals, PE potential

Binary inputs X12:1X12:2X12:3X12:4X12:5X12:6

DI00DI01DI02DI03DI04DI05TF

Error resetCW/StopCCW/StopEnable/Stopn11/n21n12/n22

Ri = 3 kÊ, IE = 10 mA, sampling interval 5 ms, PLC compatibleSignal level according to EN 61131-2 type 1 or 3: • +11 ... +30 V Æ = "1" = contact made• –3 ... +5 V Æ 0 / contact open• X12:2 / DI01 with fixed assignment CW/Stop• X12:5 / DI04 can be used as frequency input• X12:6 / DI05 can be used as TF input

Supply voltage for TF X12:7 VOTF Special characteristics for TF according to DIN EN60947-8

Auxiliary supply output / External voltage supply

X12:8 24VIO Auxiliary supply output: V = 24V DC, current carrying capacity Imax = 50 mAExternal voltage supply: V = 24V DC –15 % / +20 % according to EN 61131-2

Reference terminal X12:9 GND Reference potential for binary and analog signals, PE potential

Binary outputs X13:1X13:2X13:3X13:4

GNDDO02DO03GND

Brake releasedReady for oper-ation

PLC compatible, response time 5 ms, Imax DO02 = 150 mA, Imax DO03 = 50 mA,Short-circuit proof, protected against internal voltageGND = Reference potential for binary and analog signals, PE potential

Relay output X13:5X13:6X13:7

DO01-CDO01-NODO01-NC

Shared relay contactNO contactNormally closed contactLoad capacity: Vmax = 30 V, Imax = 800 mA

Terminal response times

Binary input and output terminals are updated every 5 ms

Maximum line cross section

1.5 mm2 (AWG15) without conductor end sleeves1.0 mm2 (AWG17) with conductor end sleeves

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2Technical dataElectronics data interface

2.4 Electronics data interface

2.5 MOVITRAC® B technical data2.5.1 Overview of Size 0

Function Terminal Designation DataSystem bus (SBus)

X46:1X46:2X46:3X46:4X46:5X46:6X46:7

SC11: SBus highSC12: SBus lowGND: Reference potentialSC21: SBus highSC22: SBus lowGND: Reference potential24VIO: Auxiliary power supply / external voltage supply

CAN bus to CAN specification 2.0, parts A and B, trans-mission technology to ISO 11898, max. 64 stations, ter-minating resistor (120 Ê) can be activated using DIP switchesTerminal cross section:1.5 mm2 (AWG15) without conductor end sleeves1.0 mm2 (AWG17) with conductor end sleeves

RS-485 interface

X45:HX45:LX45:Ø

ST11: RS-485+ST12: RS-485–GND: Reference potential

EIA standard, 9.6 kBaud, max. 32 stationsMaximum cable length 200 m Dynamic terminating resistor with fixed installationTerminal cross section:1.5 mm2 (AWG15) without conductor end sleeves1.0 mm2 (AWG17) with conductor end sleeves

Service interface

X44 Only for service purposes, exclusively for point-to-point connectionMaximum cable length 3 m (10 ft)

Fig. 2: MOVITRAC® B Size 0

Power supply connection 230 V / 1-phaseSize 0S 0LPower 0.55 kW / 0.75 HP

0.75 kW / 1.0 HP

1.1 kW / 1.5 HP1.5 kW / 2.0 HP2.2 kW / 3.0 HP

Power supply connection 400/500 V / 3-phaseSize 0S 0LPower 0.55 kW / 0.75 HP

0.75 kW / 1.0 HP1.1 kW / 1.5 HP1.5 kW / 1.0 HP

2.2 kW / 3.0 HP3.0 kW / 4.0 HP4.0 kW / 5.0 HP


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2 echnical dataOVITRAC® B technical data

14

2.5.2 230V AC/ 1-phase / size 0S / 0.55 ... 0.75 kW / 0.75 ... 1.0 HP

Fig. 3: MOVITRAC® B / size 0S / 1-phase AC 230 V

[A] without keypad [B] with keypad [1] Optional keypad

MOVITRAC® MCB (1-phase supply system) 0005-2B1-4-00 0008-2B1-4-00INPUTPermitted rated supply voltage VN 1 × 230V AC

Vmains = AC 200 V – 10 % ... 240V AC + 10 %

Rated supply frequency fN 50 / 60 Hz ± 5 %

Rated mains current 1-phase (with Vmains = AC 230 V)

AC 8.5 A AC 9.9 A

OUTPUTOutput voltage VA 3 × 0 ... Vmains

Recommended motor power under constant load (with Vmains = AC 230 V)

PMot 0.55 kW 0.75 HP

0.75 kW 1.0 HP

Rated output current(with Vmains = AC 230 V)

IN AC 3.3 A AC 4.2 A

Minimum braking resistor value (4-Q operation) RBW_min 27 Ê

GENERAL INFORMATION Power loss at IN PV 55 W 65 W

Current limitation 150 % IN for maximum 60 seconds

Connections Terminals 2.5 mm2 / AWG13

Dimensions W × H × D 80 × 185 × 163 mm / 3.1 × 7.3 × 6.4 in

Weight m 1.5 kg / 3.3 lbs.

80 163.5 [B]

185

196

236220

70

159.5

149 [A]

[A/B][A] [B]

[1]

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2Technical dataMOVITRAC® B technical data

2.5.3 230V AC / 1-phase / size 0L / 1.1 ... 2.2 kW / 1.5 .. 3.0 HP

Fig. 4: MOVITRAC® B / size 0L / 1-phase AC 230 V


MOVITRAC® MCB (1-phase supply system) 0011-2B1-4-00 0015-2B1-4-00 0022-2B1-4-00INPUTPermitted rated supply voltage VN 1 × 230V AC

Vmains = AC 200 V – 10 % ... 240V AC + 10 %



AC 13.4 A AC 16.7 A AC 19.7 A



PMot 1.1 kW 1.5 HP

1.5 kW 2.0 HP

2.2 kW 3.0 HP


IN AC 5.7 A AC 7.3 A AC 8.6 A

Minimum permitted braking resistor value (4-Q operation)

RBW_min 27 Ê

GENERAL INFORMATION Power loss at IN PV 75 W 100 W 125 W


Connections Terminals 4 mm2 / AWG12

Dimensions W × H × D 80 × 273.5 × 163 mm / 3.1 × 10.8 × 6.4 in


[A] [B]

80 163.5 [B]

273.

5

284.

5

324.

5

308.

5

70

159.5

149 [A]

[A/B]

[1]


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2 echnical dataOVITRAC® B technical data

16

2.5.4 400 / 500V AC / 3-phase / size 0S / 0.55 ... 1.5 kW / 0.75... 2.0 HP

Fig. 5: MOVITRAC® B /size 0M / 3-phase 400 / 500V AC


MOVITRAC® B (3-phase mains) 0005-5A3-4-00

0008-5A3-4-00

0011-5A3-4-00

0015-5A3-4-00

INPUTPermitted rated supply voltage VN 3 × 400V AC

Vmains = AC 380 V – 10 % ... 500V AC + 10 %


Rated mains current 3-phase with (with Vmains = AC 400 V)

AC 1.8 A AC 2.2 A AC 2.8 A AC 3.6 A



PMot 0.55 kW 0.75 HP

0.75 kW 1.0 HP

1.1 kW 1.5 HP

1.5 kW 2.0 HP


IN AC 2.0 A AC 2.4 A AC 3.1 A AC 4.0 A


RBW_min 68 Ê

GENERAL INFORMATION Power loss at IN PV 42 W 48 W 58 W 74 W



Dimensions W × H × D 80 × 185 × 163 mm / 3.1 × 7.3 × 6.4 in


80 163.5 [B]

185

196

236220

70

159.5

149 [A]

[A/B][A] [B]

[1]

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2Technical dataMOVITRAC® B technical data

2.5.5 400/500V AC / 3-phase / size 0L / 2.2 ... 4.0 kW / 3.0... 5.0 HP

Fig. 6: MOVITRAC® B / size 0L / 3-phase 400 / 500V AC


MOVITRAC® B (3-phase mains) 0022-5A3-4-00 0030-5A3-4-00 0040-5A3-4-00INPUTPermitted rated supply voltage VN 3 × 400V AC

Vmains = AC 380 V – 10 % ... 500V AC + 10 %



AC 5.0 A AC 6.3 A AC 9.5 A



PMot 2.2 kW 3.0 HP

3.0 kW 4.0 HP

4.0 kW 5.0 HP


IN AC 5.5 A AC 7.0 A AC 9.5 A


RBW_min 68 Ê

GENERAL INFORMATION Power loss at IN PV 97 W 123 W 155 W



Dimensions W × H × D 80 × 273.5 × 163 mm / 3.1 × 10.8 × 6.4 in


[A] [B]

80 163.5 [B]

273.

5

284.

5

324.

5

308.

5

70

159.5

149 [A]

[A/B]

[1]


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2 echnical datanterfaces

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2.6 Interfaces2.6.1 UWS11A interface adapter for communication

2.6.2 UWS21A interface adapters for service purposes

Part number 822 689 X

Description The UWS11A option converts RS-232 signals, for example from the PC, into RS-485 signals. These RS-485 signals can then be routed to the RS-485 interface of the MOVITRAC® B.The UWS11A option requires a 24V DC voltage supply (Imax = DC 100 mA).

RS-232 interface The connection between UWS11A and PC is made using a commercially available serial interface cable (shielded!).

RS-485 interface Use the RS485 interface of the UWS11A to network up to 32 MOVITRAC® B units for communication (max. cable length 200 m total). Do not connect external terminating resistors because dynamic terminating resistors are already installed!Permitted line cross section: One core per terminal 0.20...2.5 mm2 (AWG 24...12)

Two cores per terminal 0.20...1 mm2 (AWG 24...17)

Dimension drawing

The UWS11A option is mounted on a mounting rail (EN 50022-35 × 7.5) in the control cabinet.

22.5

75

5 86

83

12345

24V

RS+RS-

�

�

12345

X1:

RS

-485

X2:

RS

-232

UWS

Part number 823 077 3

Description The UWS21A option converts RS-232 signals, for example from the PC, into RS-485 signals. These RS-485 signals can then be routed to the interface of the MOVITRAC® B.

RS-232 interface The connection between UWS21A and PC is made using a commercially available serial interface cable (shielded!).

RS-485 interface UWS21A and MOVITRAC® B are connected using a serial interface cable with RJ10 plugs.

Scope of Delivery The scope of delivery for the UWS21A option includes:• UWS21A interface adapter• Serial interface cable with 9-pin sub D socket and 9-pin sub D plug to connect the UWS21A option to

the PC• Serial interface cable with two RJ10 plugs to connect UWS21A and MOVITRAC® B

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2Technical dataInterfaces

2.6.3 USB11B interface adapters for service purposes

Dimension drawing for UWS21A


Description The USB11A option converts RS-232 signals, for example from the PC, into RS-485 signals. These RS-485 signals can then be routed to the interface of the MOVITRAC® B.The USB11A interface adapter supports USB1.1 and USB2.0.

RS-232 interface The connection between USB11B and PC is made using a commercial standard USB cable type USB A-B (shielded!).

Scope of Delivery The scope of delivery for the USB11B option includes:• USB11B unit• USB connection cable type USB A-B to connect PC to USB11A

Dimension drawing for USB11B

108

113

22.5

68

92.525

90

43


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2 echnical dataOVITOOLS® MotionStudio

20

2.7 MOVITOOLS® MotionStudioThe MOVITOOLS® MotionStudio program includes:• SCOPE• Application Builder• Data management• Parameter tree• StartupThe MOVITRAC® B has the following functions:• Parameter setting• Visualizing• Startup

2.7.1 SCOPESCOPE for MOVITOOLS® MotionStudio an oscilloscope program for SEW inverters.You can use SCOPE to calculate drive optimizations. The inverter records, for example,response functions on setpoint changes in real time. You can transfer this informationto the PC and graphically display it. SCOPE shows up to four analog and digital mea-sured variables in differently colored curves. You can extend or shrink the x and y coor-dinates as you wish. SCOPE also enables you to record digital input and output signals of the inverter. Thismeans you can record complete program sequences of the higher-level controller andthen evaluate them. SCOPE supports simple documentation of the set parameters and the recorded mea-surement data by providing the following functions:• Save• meta data• Print The online help functions enable you to quickly get familiar with how to use SCOPE.SCOPE is a multi-document interface (MDI application). Enables you to observe andanalyze several SCOPE data records simultaneously. SCOPE displays every new datarecord in a new window. All settings made for displaying and editing the data recordapply to the active window only.

2.8 Support rail mounting / submounting of flat-design resistorsInstallation material for support rail mounting of MOVITRAC® B frequency inverters andflat-design resistors is available with the following part numbers:

Installation material for submounting of flat-design resistors is available with the follow-ing part numbers:

Type Part number Size / braking resistor

FHS12B 1820 725 1 0S / BWxxx-003

FHS13B 1820 727 8 0L / BWxxx-003

Type Part number Size / braking resistor

FKB12B 1820 729 4 0S / BWxxx-003

FKB13B 1820 730 8 0L / BWxxx-003

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2Technical dataFBG11B keypad front option

2.9 FBG11B keypad front option

2.10 FSC11B communication front option


Functions • Process values and status displays• Status displays of the binary inputs/outputs• Error memory and error reset queries• Option to display and set the operating parameters and service parameters• Data backup and transfer of parameter sets to other MOVITRAC® B units• Convenient startup menu for SEW and non-SEW motors• Manual control for MOVITRAC® B

Features • Five-digit, 7-segment display / 6 keys / 8 icons / setpoint potentiometer• Choice of short or long menu• Can be plugged onto the inverter (during operation)• Enclosure IP40 (EN 60529)


Functions • Communication with PLC / MOVITRAC® B / PC• Service (PC)

Features • RS-485 (one interface): plug-in terminals and service interface (RJ10 socket)• SBus (plug-in terminals)


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2 echnical dataieldbus gateways

22

2.11 Fieldbus gatewaysGateways are available for the following bus systems for connection to fieldbuses:• PROFIBUS UFP11A (Part number: 823 896 0)• DeviceNet UFD11A (Part number: 823 897 9)• INTERBUS UFI11A (Part number: 823 898 7)• CANopen UFO11A (Part number: 824 096 5)You can control 1 to 8 MOVITRAC® B units with the fieldbus gateways. The controller(PLC or PC) and the MOVITRAC® B frequency inverter exchange process data via thefieldbus. Process data are setpoints, for example:

2.11.1 Theory of OperationThe fieldbus gateways have standardized interfaces. Connect lower-level MOVITRAC® Bunits to the fieldbus gateway via the SBus unit system bus.

You can basically connect and operate other SEW units (e. g. MOVIDRIVE®) with thefieldbus via the SBus.

Fig. 7: Theory of operation

A = FieldbusB = GatewayC = SBus

TF

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2Technical dataBraking resistors, BW series

2.12 Braking resistors, BW series2.12.1 General information

Braking resistor typesBW are matched to the MOVITRAC® B inverter series. The type of cooling is KS = self-cooling (air ventilation). The permitted ambient temperature range is –20 °C ... +45 °C.

2.12.2 Flat designThe resistors in flat design have enclosure IP54 and come equipped with an internalthermal overload protection (cannot be replaced). Depending on their type, you caninstall the resistors as follows:• The load capacity applies to horizontal mounting position. Values are reduced by

10 % for vertical mounting position.• Attach to a support rail using a BS touch guard.

230 V

400 / 500 V

Braking resistor type BW027-003 BW027-005Part number 826 949 1 826 950 5100 % cdf50 % cdf25 % cdf12 % cdf6 % cdf

230 W310 W410 W550 W980 W

450 W610 W840 W

1200 W2360 W

Resistance value RBW 27 Ê ±10 % 27 Ê ±10 %Trip current 230 V 1.0 A 1.4 AAmbient temperature âA –20 °C ... +45 °CFor MOVITRAC® B 230 V 0004 ... 0022 0004 ... 0037Braking resistor can be integrated into the heat sink Yes NoMatching optional touch guard BS-003 BS-003Part number of touch guard 813 151 1 813 152 XDIN-rail installation touch guard Accessories S001 / Part number 822 194 4 / for 35 mm C profile

Braking resistor type BW072-003 BW072-005Part number 826 058 3 826 060 5100 % cdf50 % cdf25 % cdf12 % cdf6 % cdf

230 W310 W420 W580 W

1000 W

450 W600 W830 W1110 W2000 W

Resistance value RBW 72 Ê ±10 % 72 Ê ±10 %Trip current 400/500 V 0.6 A 1.0 AAmbient temperature âA – 20 °C... +45 °CFor MOVITRAC® B 400/500 V 0005 ... 0040 0005 ... 0040Braking resistor can be integrated into the heat sink Yes NoMatching optional touch guard BS-003 BS-003Part number of touch guard 813 151 1 813 152 XDIN-rail installation touch guard Accessories S001 / Part number 822 194 4 / for 35 mm C profile


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2 echnical dataraking resistors, BW series

24

2.12.3 Wire resistors• Perforated sheet cover (IP20) open to mounting surface.• You can apply a higher load to wire resistors for a short time than you can to flat-

design braking resistors.• A thermostat is integrated in the BW...-T braking resistors.Install additional overload protection for the wire resistors by means of a bimetallic relayin the R line (X3). Set the trip current to the value IF in the following tables. Do not useelectronic or electromagnetic fuses because these can be triggered even in case ofshort-term excess currents that are still within the tolerance range.For braking resistors in the BW..-T series, you can connect the integrated thermostatusing a 2-core, shielded cable as an alternative to a bimetallic relay.If you operate the resistors at rated power, the surfaces of the resistors will get hot. Makesure to select an installation site that will accommodate these high temperatures. Forexample, a possible location is the switch cabinet roof.The performance data listed in the following tables specify the load capacity of thebraking resistors. The load capacity depends on the cyclic duration factor cdf [%] inrelation to a cycle duration of Â 120 s.

230 V

400 V

Type BW027-006 BW027-012Part number 822 422 6 822 423 4BW...-T part number100 % cdf50 % cdf25 % cdf12 % cdf6 % cdf

0.6 kW1.2 kW2.0 kW3.5 kW6.0 kW

1.2 kW2.3 kW5.0 kW7.5 kW

8.5 kW1)

Resistance 27 Ê ±10 %Trip current IF 2.5 ARMS 4.4 ARMSConnections Ceramic terminals 2.5 mm2 (AWG12)Design Wire resistorFor MOVITRAC® B 0015 ... 0037

1) Physical power limit due to DC link voltage and resistance value.

Type BW100-006 BW168 BW268Part number 821 701 7 820 604 X 820 715 1BW...-T part number 1 820 133 4 1 820 417 1100 % cdf50 % cdf25 % cdf12 % cdf6 % cdf

0.6 kW1.1 kW1.9 kW3.5 kW5.7 kW

0.8 kW1.4 kW2.6 kW4.7 kW7.6 kW

1.2 kW2.2 kW3.8 kW6.7 kW10 kW1)

Resistance 100 Ê ±10 % 68 Ê ±10 %Trip current IF 1.8 ARMS 2.5 ARMS 3.4 ARMSConnections Ceramic terminals 2.5 mm2 (AWG12)Design Wire resistorFor MOVITRAC® B 0015 ... 0040

1) Physical power limit due to DC link voltage and resistance value.

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2Technical dataBraking resistors, BW series

2.12.4 Dimensions of BW braking resistors

Flat-design resistors: The connecting lead is 500 mm (19.69 in) long. The scope of deliv-ery includes four M4 threaded bushes each of type 1 and 2.

Fig. 8: Dimension drawing BW braking resistor 1 flat-design / 3 wire resistor

Type Mount-ing posi-

tion

Main dimensions [mm (in)] Fastening parts [mm (in)] Weight [kg (lb)]

A B C a b/c/e x1 dBW072-003BW027-003

1

110 (4.3) 80 (3.2) 15 (0.6) 98 (3.9) 60 (2.4) 6 (0.2) 0.3 (0.7)

BW072-005BW027-005

216 (8.5) 80 (3.2) 15 (0.6) 204 (8.0) 60 (2.4) 6 (0.2) 0.6 (1.3)

BW027-0063

486 (19.1) 120 (4.7) 92 (3.6) 426 (16.8) 64 (2.5) 10 (0.4) 5.8 (0.2) 2.2 (4.9)BW027-012 486 (19.1) 120 (4.7) 185 (7.3) 426 (16.8) 150 (5.9) 10 (0.4) 5.8 (0.2) 4.3 (9.5)BW100-006

3

486 (19.1) 120 (4.7) 92 (3.6) 426 (16.8) 64 (2.5) 10 (0.4) 5.8 (0.2) 2.2 (4.9)BW168 365 (14.4) 120 (4.7) 185 (7.3) 326 (12.8) 150 (5.9) 10 (0.4) 5.8 (0.2) 3.6 (8.0)BW168-T 406 (16.0) 120 (4.7) 185 87.3) 326 (12.8) 150 (5.9) 10 (0.4) 6.5 (0.3) 3.6 (8.0)BW268 465 (18.3) 120 (4.7) 185 (7.3) 426 (16.8) 150 (5.9) 10 (0.4) 5.8 (0.2) 4.3 (9.5)BW268-T 486 (23.1) 120 (4.7) 185 (7.3) 426 (16.8) 150 (5.9) 10 (0.4) 6.5 (0.3) 4.3 (9.5)


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2 echnical dataraking resistors, BW series

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2.12.5 Dimension drawing for BS touch guard

Fig. 9: Dimension drawing, BS touch guard with grommet [1] and support rail mounting [2]

Type Main dimensions [mm (in)] Mounting dimensions [mm (in)] Weight [kg (lb)]A B C b d e a x

BS-003 60 (2.4) 160 (6.3) 146 (5.8) 125 (4.9) 40 (1.6) 20 (0.8) 6 (0.2) 17.5 (0.7) 0.35 (0.8)BS-005 60 (2.4) 160 (6.3) 252 (9.9) 125 (4.9) 40 (1.6) 20 (0.8) 6 (0.2) 17.5 (0.7) 0.5 (1.1)

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2Technical dataHD series output chokes

2.13 HD series output chokesYou can reduce the radiated interference of the unshielded motor cable by using anoutput choke.Output choke type HD001 HD002 HD003Part number 813 325 5 813 557 6 813 558 4Max. power loss PVmax 15 W 8 W 30 WWeight 0.5 kg

1.1 lbs.0.2 kg

0.44 lbs.1.1 kg2.4 lbs.

For cable cross sections 1.5 ... 16 mm2

AWG16 ... 6Â 1.5 mm2

Â AWG16Â 16 mm2

Ã AWG6

Fig. 10: Dimension drawing, HD

Output choke type

Main dimensions [mm (in)] Mounting dimensions [mm (in)]

Inner diameter [mm (in)]

Hole dimen-sion [mm (in)]

A B C a b d eHD001 121 (4.8) 64 (2.5) 131 (5.2) 80 (3.2) 50 (2.0) 50 (2.0) 5.8 (0.2)HD002 66 (2.6) 49 (1.9) 73 (2.9) 44 (1.7) 38 (1.5) 23 (0.9) 5.8 (0.2)HD003 170 (6.7) 64 (2.5) 185 (7.3) 120 (4.7) 50 (2.0) 88 (3.5) 7.0 (0.3)


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2 echnical dataine chokes ND

28

2.14 Line chokes NDThe line choke assists in overvoltage protection. The line choke restricts the chargingcurrent when several inverters are connected in parallel on the input side. Application:See section "Project planning." The ambient temperature range is –25 ... +45 °C. Theenclosure is IP 00 (EN60529).

2.14.1 Dimension drawing ND 010-301 / ND 020-151

Line choke type ND 010-301 ND 020-151 ND 027-123 ND 035-073 ND 020-013Part number 826 972 6 826 973 4 825 771 X 825 772 8 826 012 5Rated voltage VN 1 x 230V AC ±10 % 3 x AC 380 ... 500V AC ± 10 % 3 x AC 380 ... 500V

AC ± 10 %Rated current IN AC 10 A AC 20 A AC 27 A AC 35 A AC 20 APower loss at IN PV

6 W 10 W 35 W 35 W 10 W

Inductance LN 3 mH 1.5 mH 1.2 mH 0.7 mH 0.1 mHTerminal strip 4 mm2 (AWG10) 10 mm2 (AWG8) 10 mm2 (AWG8) 4 mm2 (AWG10)Suitable for MOVITRAC® B

1-phase 230 V 3-phase 400/500 V0004 ... 0008 0011 ... 0022 0004 ... 00221) 0005 ... 0075

1) For connecting several single-phase inverters to one 3-phase line choke.

Fig. 11: Dimension drawing ND 010-301 / ND 020-151

Type Main dimensions [mm (in)] Mounting dimensions [mm (in)] Weight [kg (lb)]A B C1 C2 a c d e

ND 010-301 90 (3.5) 100 (3.9) 80 (3.2) 70 (2.8) 64 (2.5) 52 (2.1) 4.4 (0.2) 7.4 (0.3) 1.4 (3.1)ND 020-151 90 (3.5) 100 (3.9) 90 (3.6) 70 (2.8) 64 (2.5) 52 (2.1) 4.4 (0.2) 7.4 (0.3) 1.4 (3.1)

TL

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2Technical dataLine chokes ND

2.14.2 Dimension drawing ND 020-013 / ND 027-123 / ND 035-073 / ND 085-013 / ND 1503

2.14.3 Several inverters on one line choke• The input contactor must be designed for the total current.• The fuse must correspond to the rated current of the line choke.• Connect the MOVITRAC® B frequency inverters with identical configuration to the

line choke.

Fig. 12: Dimension drawing ND 020-013 / ND 027-123 / ND 035-073 / ND 085-013 / ND 1503 with [1] space for modular terminal blocks with touch guard

Type Main dimensions [mm (in)] Mounting dimensions [mm (in)] Weight [kg (lb)]A B C a b d/e

ND 020-013 85 (3.4) 60 (2.4) 120 (4.7) 50 (2.0) 31 (1.2) 5 – 10 (0.2 – 0.4) 0.5 (1.1)ND 027-123 185 (7.3) 175 (6.9) 120 (4.7) 136 (5.4) 87 (3.4) 5 – 10 (0.2 – 0.4) 6.0 (13.2)ND 035-073 185 (7.3) 200 (7.9) 120 (4.7) 136 (5.4) 87 (3.4) 5 – 10 (0.2 – 0.4) 11 (24.2)


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2 echnical dataF line filter

30

2.15 NF line filterThe line filter suppresses interference emissions on the line side of inverters. Theambient temperature range is –25 ... +45 C. The enclosure is IP20 (EN 60529).

MOVITRAC® B 230 V 1-phase units have a line filter with class B (cable conducted) limitas standard.

Type NF009Part number 827 412 6Rated current AC 9 APower loss 6 WLeakage current Â 25 mAConnectionsPE screw

4 mm2 (AWG10)M6

Suitable for MOVITRAC® B100 % IN380 ... 500 V

0005 ... 0040

Fig. 13: Dimension drawing, line filter

Line filter type Main dimensions [mm (in)] Mounting dimen-

sions [mm (in)]Hole dimen-

sion [mm (in)] PE connection

Weight[kg (lb)]

A B C a b dNF009 55 (2.2) 195 (7.7) 80 (3.2) 20 (0.8) 180 (7.1) 5.5 (0.2) M5 0.8 (1.8)

TN

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2Technical dataHF output filter

2.16 HF output filterSEW output filters of the HF type are sine filters. Sine filters smoothen the output voltageof inverters. Use output filters in the following cases:• In group drives (several motor leads in parallel); the discharge currents in the motor

cables are suppressed.• To protect the motor winding insulation of non-SEW motors, which are not suitable

for inverters. • For protection against overvoltage spikes in long motor cables (> 100 m).

Output filters attenuate interference emission via unshielded motor lines.The ambient temperature range is 0 ... +45 °C (reduction: 3 % per K up to max. 60 °C)The degree of protection is IP20.The voltage drop is as follows:• with 400 V/50 Hz: < 6,5 %• with 500 V/50 Hz: < 4 %• with 400 V/60 Hz: < 7,5 %• with 500 V/60 Hz: < 5 %

• Do not use output filters in hoists because of the voltage drop in the filter!• During project planning of the drive, take into account the voltage drop in the output

filter and consequently the reduced motor torque available. This applies particularlyto AC 230 V units with output filters.

Type HF008-503 HF015-503 HF022-503 HF030-503 HF040-503

Part number 826 029 X 826 030 3 826 031 1 826 032 X 826 311 6

Rated through-put current

400 V AC 2.5 A AC 4 A AC 6 A AC 8 A AC 10 A

500 V AC 2 A AC 3 A AC 5 A AC 6 A AC 8 A

Power loss 25 W 35 W 55 W 65 W 90 W

Connections M4 terminal studs: 0.5 ... 6 mm2 (AWG20 ... 10)

Weight 3.1 kg (6.8 lbs)

4.4 kg (9.7 lbs) 10.8 kg (23.8 lbs.)

Suitable for MOVITRAC® B

100 % IN 0005 / 0008 0011 / 0015 0022 0030 0040


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2 echnical dataF output filter

32

Fig. 14: Dimension drawing HF...-503

Type Main dimensions [mm (in)] Mounting dimensions [mm (in)]

Hole dimen-sion [mm (in)]

Ventilation clear-ances [mm (in)]

A B C a b d Top Bottom

HF008 / 015 / 022 / 030-503 80 (3.2) 286 (11.3) 176 (6.9) 265 (10.4) 7 (0.28) 100 (3.9) 100 (3.9)

HF040 / 055-503 135 (5.3) 296 (11.7) 216 (8.5) 70 (2.8) 283 (11.1) 7 (0.28) 100 (3.9) 100 (3.9)

TH

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3Project planningSchematic procedure

3 Project planning3.1 Schematic procedure

ÆClarification of• Technical data and requirements• Basic conditions• System interfacing

Ç

Calculate the relevant application data• Static, dynamic, regenerative power• Speeds

Ç

Select gear unitDetermining• Gear unit version, gear unit size, gear unit reduction ratioCheck for gear unit utilization (Mmax Ã Ma(t))

Ç

ÆSelect motor• Convert torque and speed for the motor shaft• Define the motor

Ç

ÄCheck• Maximum existing torque Mmax < 1.5 x MN • Required motor speed < nN• Thermal load by taking into account setting range and cyclic duration factor

Ç

Selecting the MOVITRAC® B frequency inverter• Motor/inverter assignment• Continuous power, peak power• Installation conditions• FBG11B keypad option• FSC11B communication option• UWS11A / UWS21A / USB11 B interface adapter option

Ç

Select the braking resistor• based on the calculated regenerative power and the cyclic duration factor cdf

Ç

Grouping components• Line choke, output choke, touch guard

Ç

Ä Check whether all requirements are met.


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3 roject planningptions for standard applications

34

3.2 Options for standard applicationsRefer to the following table for available options for simple applications. Conditions forsimple applications:• The braking time is less than 25 % of the cyclic duration factor• The braking time does not exceed 30 seconds

3.3 Description of applications3.3.1 Project planning for trolleys

The motor load in the dynamic sections determines the peak motor power according towhich the dimensions are to be set. The thermal load determines the required continu-ous power of the motor. Refer to the travel cycle for determining the thermal load. Thespeed characteristic is a significant factor in determining the self-cooling of the motor.

3.3.2 Project planning for hoistsIn practice, the question of setting the size of hoists is addressed with regard to specialthermal and safety-critical criteria.The control must be designed so that the direction of rotation of the drive can only bechanged when it is at a standstill.

Thermal considerations

In contrast to trolleys, hoists require approx. 70 ... 90 % of the rated motor torque at con-stant speed.

Type MCBBraking resistor

Output choke Line filterHorizontal movement Vertical movement

230 V 1-phase

0005 BW027-003 BW027-003 HD002

Integrated

0008 BW027-003 BW027-003 HD002

0011 BW027-005 BW027-005 HD002

0015 BW027-005 BW027-005 HD002

0022 BW027-005 BW027-012 HD002

400 V 3-phase

0005 BW072-003 BW072-003 HD002

Integrated

0008 BW072-003 BW072-003 HD002

0011 BW072-003 BW072-005 HD002

0015 BW072-003 BW072-005 HD002

0022 BW072-003 BW168 HD002

0030 BW072-005 BW268 HD001

0040 BW072-005 BW268 HD001

PO


3Project planningDescription of applications

Starting torque The motor requires the highest operating torque in the event of acceleration withmaximum load and the upwards hoisting direction.As a rule, design the 4-pole gearmotor for a maximum speed of• 2100 rpm (70 Hz) at a transition speed of 1500 rpm (50 Hz)• 2500 rpm (83 Hz) at a transition speed of 1800 rpm (60 Hz)This means the gear unit input speed is increased by a factor of approx. 1.4. This is whyyou have to select a 1.4 times higher gear unit reduction ratio. The motor will not loseany torque in the field weakening range (50 ... 70 Hz or 60 ... 83 Hz) at the input shaft.The higher gear unit ratio compensates for the inversely proportionate decrease intorque in relation to speed. Furthermore, the startup torque is 1.4 times greater. Furtheradvantages are that the speed range is greater and the self-cooling of the motor morepowerful.

Select the motor power for hoists according to the load type:• S1 (100 % cdf): Select the motor power of the next higher motor type than the

selected inverter power, e.g. for lengthy upwards travel or continuous elevators.• S3 (40 % cdf): Select the motor power according to the selected inverter power.Activate the hoisting function by selecting operating mode P700 = VFC & HOIST regard-less of the above guidelines.

Fig. 15: Hoist voltage/speed characteristic curve

a = Recommended voltage/speed characteristic curve and resultant torque characteristic B = Torque reserve range

35

3 roject planningpeed-torque characteristics

36

3.4 Speed-torque characteristics

3.5 Select motor3.5.1 Basic recommendations

• Use motors with at least thermal class F.• Use TF thermistors or TH thermostats.• Preferably use 4-pole motors. This applies particularly if you are operating gear-

motors with a high oil filling level as a result of their vertical mounting position. Thechurning losses in 2-pole motors will be quite high.

• If the operating conditions differ from S1 operation: Operate the motor at its listedpower without forced cooling.

TF Thermistor The winding temperature of the three motor phases is monitored using TF thermistors.The thermistor must be connected to the TF input of MOVITRAC® and the binary inputbe set to TF SIGNAL. The temperature is then monitored by MOVITRAC®; no additionalmonitoring unit is required.

TH Thermostat Bimetallic switches (TH) can also be used instead of thermistors. The thermostats areconnected to 24VIO and a binary input. Set the binary input to /EXT. FAULT.

Fig. 16: Speed-torque characteristics

[1] M in S3 25 % cdf[2] M in S1 100 % cdf[3] P in S1 100 % cdf

n [rpm]

2

1

n = 1400 rpm (50 Hz)nn = 1680 rpm (60 Hz)nP

PN

MMN

1.6

1.4

1.2

1.0

0.8

0.6

0.4

0.2

00 100 300 600 1000 1400

» 50 Hz1800 2200 2600 2900

» 100 Hz

Mmax

3

n [rpm]0 120 360 720 1200 1680» 60 Hz

2160 2640 3120 3480» 120 Hz

PS


3Project planningSelect motor

3.5.2 Voltage/frequency characteristicsThe asynchronous motor follows a load-dependent voltage/frequency characteristic inV/f operating mode. The full motor torque is available at the motor even at low speeds.This is done by continuously calculating the motor model in the VFC operating mode. Atstartup, set the characteristic curve with rated motor voltage and rated motor frequency.The setting determines the speed-dependent torque and power characteristics of theasynchronous motor.The following figure shows an example of the voltage/frequency characteristic curves ofan asynchronous AC motor 230/400 V, 50 Hz.

The MOVITRAC® B output voltage is limited by the provided supply voltage.3.5.3 Dynamic applications

For dynamic applications, it is necessary to have a drive with an inverter rated currentgreater than the motor rated current.Set the following parameters so the motor can generate at most 150 % of the ratedmotor torque:• Current limit P303• Slip compensation P324Increase these parameters manually by a factor of approx. 1.4 for dynamic applications

3.5.4 Inverter/Motor CombinationsThe following table shows possible inverter/motor combinations. You can also assignthe next higher motor size to the inverters. The 4-pole motors (1500 rpm) are includedin the factory settings of MOVITRAC® B. Smaller motors can deteriorate the controlbehavior.

Fig. 17: Voltage/frequency characteristics of the asynchronous motor

1 Star connection 400 V, 50 Hz2 Delta connection 230 V / 50 Hz3 Delta connection 400 V / 87 Hz

0

230

400

0 f [Hz]50 87

1 3

2

U [V]A

MOVITRAC® B: Rated power PN SEW motor

Speed [rpm] at 50 Hz 3000 1500 1000 750

Speed [rpm] at 60 Hz 3600 1800 1200 900

MC07B0005-...-4-00 0.55 kW DT71D2 DT80K4 DT80N6 DT90L8

MC07B0008-...-4-00 0.75 kW DT80K2 DT80N4 DT90S6 DV100M8

MC07B0011-...-4-00 1.1 kW DT80N2 DT90S4 DT90L6 DV100L8

MC07B0015-...-4-00 1.5 kW DT90S2 DT90L4 DV100M6 DV112M8

MC07B0022-...-4-00 2.2 kW DT90L2 DV100M4 DV112M6 DV132S8

MC07B0030-...-4-00 3.0 kW DV100M2 DV100L4 DV132S6 DV132M8

MC07B0040-...-4-00 4.0 kW DV112M2 DV112M4 DV132M6 DV132ML8

37

3 roject planningverload capacity

38

3.6 Overload capacityMOVITRAC® B frequency inverters permanently calculate the load on the inverteroutput stage (unit utilization). They can output the maximum possible power in everyoperating status. The permitted continuous output current depends on the ambient tem-perature, heat sink temperature, supply voltage and PWM frequency. If the inverter issubjected to a higher than permitted load, it issues the error message F-44 Unit utiliza-tion and switches off immediately.The following diagrams show the temperature/time characteristic of the units. Theinverter automatically reduces its switching frequency if a certain switching frequencyreaches the corresponding limit characteristic curve.

Fig. 18: Overload capacity at 40 °C

Fig. 19: Overload capacity at 25 °C

Size 0S 0L

T (min) 10 3

PO


3Project planningLoad capacity of the units at low output frequencies

3.7 Load capacity of the units at low output frequenciesThe thermal model in MOVITRAC® B implements dynamic limiting of the maximumoutput current. Consequently, the thermal model only permits less than 100 % outputcurrent at output frequencies less than 2 Hz if the capacity utilization is high.This can occur with:• Electrically stopping hoists• Torque control at low speeds or at a standstillIn such operating states, configure the average output current of the inverter to max.70 % of the rated inverter current.Guaranteed continuous currents depending on the output frequency:

Fig. 20: Continuous output currents at low output frequencies

39

3 roject planningelect the braking resistor

40

3.8 Select the braking resistor

• Parallel connectionTwo braking resistors must be connected in parallel for some inverter/resistor combina-tions. In this case, set the trip current on the bimetallic relay to twice the value of IFentered in the table.• Peak braking powerThe peak breaking power can be lower than the load capacity of the braking resistor dueto the DC link voltage and the resistance value. Formula for calculating the peak brakingpower:Pmax = VDC

2/RVDC is the maximum permitted DC link voltage. Its value is

• In 400 / 500 V units: DC 970 V• In 230 V units: DC 485 V

The following table lists the peak braking power levels that are possible for the differentresistance values.

• High voltageThe connection leads to the braking resistor carry a high DC voltage (approx. 900 V).Select the braking resistor lines according to this high DC voltage.

• Line lengthThe maximum permitted line length between MOVITRAC® B and the braking resistor is100 m (330 ft).

|Resistance [Ê|] Peak breaking power [KW]

400/500 V units 230 V units

100 9.4 –

72 13.0 3.2

68 13.8 –

39 24.0 –

27 34.8 8.7

PS


3Project planningSelect the braking resistor

3.8.1 Power diagramsYou can calculate the continuous resistor dissipation during braking procedures withinthe cycle duration T. The default value for T is 120 s. Calculate the continuous resistordissipation with the cdf braking power and the following power diagrams. The right axisshows the resistor dissipation (100 % cdf power).

Flat design 230 V

Fig. 21: Flat design 230 V

P = Short-term power [kW]cdf = cyclic duration factor of the braking resistor [%]100 % cdf = continuous power [kW]

41


42

Wire resistor 230 V

Example When a short-time braking power of 7 kW is needed with a cyclic duration factor of 30 %,then a braking resistor with a continuous power of 2 kW is required, for example BW247.

Fig. 22: Wire resistor 230 V


Braking resistor type BW039-003 BW039-006 BW039-012 BW039-026 BW027-006 BW027-012Load capacity 100 % cdf 0.3 kW 0.6 kW 1.2 kW 2.6 kW 0.6 kW 1.2 kWResistance value RBW 39 Ê ± 10 % 27 Ê ± 10 %Trip current of F16 IF 2.0 ARMS 3.2 ARMS 4.2 ARMS 7.8 ARMS 2.5 ARMS 4.4 ARMSEnclosure IP20 (when installed)For MOVITRAC® B...-2.. 0015/0022 0015 ... 0037

PS



Grid resistor 230 V

Example When a short-time braking power of 3 kW is needed with a cyclic duration factor of 40 %,then a braking resistor with a continuous power of 1.5 kW is required, for exampleBW018-015.

Fig. 23: Grid resistor 230 V


Braking resistor type BW018-015 BW018-035 BW018-075 BW915Load capacity 100 % cdf 1.5 kW 3.5 kW 7.5 kW 16 kWResistance value RBW 18 Ê ± 10 % 18 Ê ± 10 % 15 Ê ± 10 %Trip current of F16 IF 4.0 ARMS 8.1 ARMS 14 ARMS 28 ARMSEnclosure IP20 (when installed)For MOVITRAC® B...-2.. 2 × parallel with 0110

Braking resistor type BW012-025 BW012-050 BW012-100 BW106 BW206Load capacity 100 % cdf 2.5 kW 5.0 kW 10 kW 13 kW 18 kWResistance value RBW 12 Ê ± 10 % 6 Ê ± 10 %Trip current of F16 IF 10 ARMS 19 ARMS 27 ARMS 38 ARMS 42 ARMSEnclosure IP20 (when installed)For MOVITRAC® B...-2.. 0055/0075 0150 and 2 × parallel with 0220/0300

43


44

Flat design 400 / 500 V

Fig. 24: Flat design 400 / 500 V


PS



Wire resistor 400 / 500 V

Example When a short-time braking power of 7 kW is needed with a cyclic duration factor of 30 %,then a braking resistor with a continuous power of 2 kW is required, for example BW247.

Fig. 25: Wire resistor 400/500 V


Braking resistor type BW100-005 BW100-006 BW168 BW268 BW147 BW247 BW347Load capacity 100 % cdf 0.45 kW 0.6 kW 0.8 kW 1.2 kW 1.2 kW 2.0 kW 4.0 kWResistance value RBW 100 Ê ± 10 % 68 Ê ± 10 % 47 Ê ± 10 %Trip current of F16 IF 0.8 ARMS 1.8 ARMS 2.5 ARMS 3.4 ARMS 3.5 ARMS 4.9 ARMS 7.8 ARMSEnclosure IP54 IP20 (when installed)For MOVITRAC® B...-5.. 0015/0022 0015 ... 0040 0055/0075

45


46

Grid resistor 400 / 500 V

Example When a short-time braking power of 3 kW is needed with a cyclic duration factor of 40 %,then a braking resistor with a continuous power of 1.5 kW is required, for exampleBW018-015.

Fig. 26: Grid resistor 400/500 V

Braking resistor type BW039-012 BW039-026 BW039-050 BW018-015 BW018-035 BW018-075Load capacity 100 % cdf 1.2 kW 2.6 kW 5.0 kW 1.5 kW 3.5 kW 7.5 kWResistance value RBW 39 Ê ± 10 % 18 Ê ± 10 %Trip current of F16 IF 4.2 ARMS 7.8 ARMS 11 ARMS 4.0 ARMS 8.1 ARMS 14 ARMSEnclosure IP20 (when installed)For MOVITRAC® B...-5.. 0110 0150/0220 and 2 × parallel with 0370/0450

Braking resistor type BW915 BW012-025 BW012-050 BW012-100 BW106 BW206Load capacity 100 % cdf 16 kW 2.5 kW 5.0 kW 10 kW 13 kW 18 kWResistance value RBW 15 Ê ± 10 % 12 Ê ± 10 % 6 Ê ± 10 %Trip current of F16 IF 28 ARMS 6.1 ARMS 12 ARMS 22 ARMS 38 ARMS 42 ARMSEnclosure IP20 (when installed)For MOVITRAC® B...-5.. 0110 0300 0370 ... 0750

PS


3Project planningBrake connection

3.9 Brake connectionFor detailed information about the SEW brake system, refer to • Gearmotors catalog• Drive Engineering – Practical Implementation, Vol. 4 manualSEW brake systems are DC operated disc brakes, which are released electromagneti-cally and applied by spring force. A brake rectifier supplies the brake with DC voltage.

The inverter switches the brake rectifier off in the AC circuit.Always operate the brake via binary output DO02 of the inverter, not via the PLC!Binary output DO02 is configured with a control voltage of +24 V / Imax = 150 mA / 3.6 Wfor operating a relay. This relay can directly control a power contactor. This power con-tactor engages and disengages the brake.

3.10 Input contactor• Use only input contactors in utilization category AC-3 (EN60947-4-1).• Do not use the K11 input contactor for jog mode, but only for switching the inverter

on and off. Use the following commands for jog mode:– Enable/stop– CW/Stop– CCW/Stop

• The interval between two mains activations must be longer than two minutes.

Provide a separate mains lead for the brake rectifier when operating with an inverter.Powering it from the motor voltage is not permitted! See the wiring diagram!

RecommendationObserve a minimum switch-off time of 10 s for the input contactor K11.

47

3 roject planningains lead and motor cable

48

3.11 Mains lead and motor cable3.11.1 Permitted voltage supply systems

MOVITRAC® B is intended to be operated on voltage supply systems with a directlygrounded star point (TN and TT power systems). Operation on voltage supply systemswith a non-grounded star point (for example IT power systems) is permitted. In such acase, SEW recommends using an earth-leakage monitor according to the PCM (pulse-code measurement) principle.

3.11.2 Line protection and core cross sectionComply with the regulations of the specific country and for the specific machine regard-ing fusing and selecting the line cross sections. Also comply with the instructions for UL-compliant installation if necessary.Select the line cross section of the motor lead so the voltage drop is as small as possible.When several single-phase devices are used, the size of the shared neutral conductormust always be selected for the total current. Select with reference to the total currenteven if the unit connections are distributed over the three mains phases. This is becausethe third mains harmonic is always cumulative.An excessively high voltage drop means that the full motor torque is not achieved.

Recommendation for standard installationMOVITRAC® B 230 V 0005 0008 0011 0015 00221-phase Line protection C161) / gL16 / K16 C322) / gL25 / K25 / D20

Supply system lead

1.5 mm2 / AWG16 4 mm2 / AWG12

PE conductor 2 x 1.5 mm2 / 2 x AWG16 2 x 4 mm2 / 2 x AWG12Motor cable 1.5 mm2 / AWG16 1.5 mm2 / AWG16Unit terminal cross section of the power section

Disconnectable terminal strip 4 mm2 conductor end sleeve DIN 46228

1) If there has been a pause of at least two minutes between turning the unit off and on again: B162) If there has been a pause of at least two minutes between turning the unit off and on again: B32

MOVITRAC® B 400 / 500 V 0005 0008 0011 0015 0022 0030 00403-phase Line protection 10 A 16 A

Supply system lead

1.5 mm2 / AWG16

PE conductor 2 x 1.5 mm2 / 2 x AWG16 2 x 1.5 mm2 / 2 x AWG161 x 10 mm2 / 1 x AWG8

Motor cable 1.5 mm2 / AWG16Unit terminal cross section of the power section

Disconnectable terminal strip 4 mm2 conductor end sleeve DIN 46228

PM


3Project planningMains lead and motor cable

3.11.3 Motor cable lengthThe maximum motor cable length depends on:• Cable type• Voltage drop in the cable• Set PWM frequency• Using an output filter1)

3.11.4 Voltage dropSelect the line cross section of the motor lead so the voltage drop is as small as pos-sible. An excessively high voltage drop means that the full motor torque is not achieved.You can determine the expected voltage drop using the following tables. For shortercables, you can calculate the voltage drop by converting in proportion to the length.

Maximum motor cable length is [m (ft)]

MOVITRAC® B Vmains = 3 x AC 230 V



Shielded line

PWM frequency 4 kHz (P860/P861) 8 kHz1)

12 kHz16 kHz

1) Standard setting in VFC operating mode.

50 (396)35 (264)25 (165)25 (132)

100 (396)70 (264)50 (165)40 (132)

50 (396)35 (264)25 (165)25 (132)

Unshielded Line

PWM Frequency 4 kHz1)

(P860/P861) 8 kHz 12 kHz 16 kHz

100 (1188)70 (792)50 (495)50 (396)

200 (1188)140 (792)100 (495)80 (396)

100 (1188)70 (792)50 (495)50 (396)

1) The limit values in the tables do not apply if you use and output filter. The motor cable length is then solelylimited by the voltage drop on the motor cable.

Do not use an earth-leakage circuit breaker with long motor cables. The earth-leakagecurrents caused by cable capacitance may cause mis-tripping.

Cable cross sectionLoad with I [A] =

4 6 8 10 13 16 20 25

Copper |Voltage drop Í|U [V] with length = 100 m (330 ft) and |â| = 70 °C

1.5 mm2 5.3 8 10.6 13.3 17.3 21.3 1)

1) Load not permitted, in accordance with VDE 0100 part 430.

1)

2.5 mm2 3.2 4.8 6.4 8.1 10.4 12.8 16 1)

4 mm2 1.9 2.8 3.8 4.7 6.5 8.0 10 12.5

Cable cross sectionLoad with I [A] =

4 6 8 10 13 16 20 25

Copper |Voltage drop Í|U [V] with length = 100 m (330 ft) and |â| = 70 °C

AWG16 7.0 10.5 1)

1) More than 3 % voltage drop in relation to Vmains = AC 460 V.

1) 1) 1) 1) 1)

AWG14 4.2 6.3 8.4 10.5 13.6 1) 1) 1)

AWG12 2.6 3.9 5.2 6.4 8.4 10.3 12.9 1)

AWG10 5.6 6.9 8.7 10.8

AWG8 4.5 5.6 7.0

49

3 roject planningulti-motor drive / group drive

50

3.12 Multi-motor drive / group drive3.12.1 Motor currents

The total of the motor currents must not exceed the rated output current of the inverter.3.12.2 Motor line

You can calculate the permitted total length of all motor leads connected in parallel asfollows:

ltotal = Total length of the motor cables connected in parallellmax = Recommended maximum motor lead length for individual drivesn = Number of motors connected in parallel

3.12.3 Motor sizeThe motors in a group must not be more than three motor types apart.

3.12.4 Output filterThere is no need for an output filter with smaller groups of two to three motors. An outputfilter HF... is required if the maximum motor lead length (lmax) given in the table in section"Motor feeder length" is not adequate. This may be the case in large groups (n) or whenthere are long motor cable lengths connected in parallel (ltot) In this case, it is thevoltage drop on the motor cable that limits the maximum motor cable length, not the limitvalue in the table. The total value of the rated motor currents must not exceed the ratedthroughput current of the output filter.

3.13 Line chokes3.13.1 1-phase

Use is optional under the following circumstances:• Reduction in the mains current harmonics• Support for overvoltage protectionUse is required under the following circumstances:• Mains inductances of less than 100 µH per branch• For limiting the inrush current when operating more than one unit on a shared mains

contactor3.13.2 3-phase

Use is optional under the following circumstances:• Support for overvoltage protectionUse is required under the following circumstances:• For limiting the inrush current when operating more than four units on a mains con-

tactor

II

ntotal ≤ max

Connection to the frequency inverter output is only permitted in size 0S and 0L when theoutput stage is inhibited.

PM


3Project planningLine chokes

3.13.3 Connecting several single-phase inverters on one 3-phase line chokePrerequisites for connecting several single-phase inverters to one 3-phase line choke:• The input contactor must be designed for the total current.• The fuse must correspond to the rated current of the line choke.• Connect the MOVITRAC® B frequency inverters with identical configuration to the

line choke.

Example: 2 1-phase inverters on one single-phase line choke

Two MOVITRAC® MC07B0008-2B1 (0.75 kW) are connected to a line chokeND 020-151. The inverters have a rated current of 9.9 A.Make sure the cable cross section corresponds to the selected fuse. In addition, youmust configure the neutral conductor in accordance with the total current.

Example: 9 1-phase inverters on one 3-phase line choke

Nine MOVITRAC® MC07B-0008-2B1-00 units (0.75 kW) are connected to one 3-phaseline choke. The inverters have a rated current of 9.9 A.Make sure the cable cross section corresponds to the selected fuse. In addition, youmust configure the neutral conductor in accordance with the total current.

Fig. 27: Connection of two single-phase inverters on one single-phase line choke

Fig. 28: Connection of several inverters on one 3-phase line choke

51

3 roject planninglectromagnetic compatibility (EMC)

52

3.14 Electromagnetic compatibility (EMC)MOVITRAC® B frequency inverters are components of machines and systems. Theycomply with the EMC product standard EN 61800-3 variable-speed electrical drives.If you want to equip the machine/system with frequency inverters compliant with theEMC directive 89/336/EEC: Adhere to the notes on EMC compliant installation.MOVITRAC® B frequency inverters have an integrated line filter as standard. Theycomply with the following limit value class to EN 55011 on the line side without furthermeasures:• 1-phase connection B cable conducted• 3-phase connection A

3.14.1 Interference immunityMOVITRAC® B meets all the requirements stipulated in EN 61800-3 with regard to inter-ference immunity.

3.14.2 Interference emissionHigher levels of interference are permitted in industrial environments. In industrial envi-ronments, it may be possible to dispense with the measures listed below depending onthe situation of the supply system (mains) and the system configuration.

Limit value class The following possible solutions exist for EMC-compliant installation, depending on thesystem configuration. Perform EMC compliant installation in accordance with EN 55011.

3.14.3 IT Systems

3.14.4 ConnectionYou will achieve EMC-compliant connection of the MOVITRAC® B frequency inverter byfollowing the instructions in the section Installation.Connect the output choke in accordance with the section Installation.

3.14.5 Reducing earth-leakage currents (size 0 only)You can deactivate the suppression capacitors to PE (see section "Installation / Instal-lation for IT systems") to reduce earth-leakage currents in the inverter. Please ensurethat the earth-leakage currents are essentially only determined by the level of the DClink voltage, the PWM frequency, the applied motor line and its length and the motorused.

Limit value classInput side

Output sideMC07B...-2B1 MC07B...-5A3

A No additional filtering requiredShielded motor

cableBCable conducted No additional filtering required

NF line filterFoldable ferrites

• No EMC limits are specified for interference emission in voltage supply systemswithout an earthed star point (IT systems). The effectiveness of line filters is severelylimited.

• In size 0, you can deactivate the suppression capacitors. See the section"Installation / Installation for IT systems."

• It is important that you deactivate the suppression capacitors when using earth-leakage monitors with pulse code measurement.

The unit only has basic interference suppression when the suppression capacitors aredeactivated.

PE


3Project planningConnecting the optional power components

3.15 Connecting the optional power components3.15.1 Series ND... Line Chokes

3.15.2 Series NF...-... Line Filters

Fig. 29: Connecting ND... line choke

Fig. 30: Connecting NF...-... line filters

B

B

53

3 Project planningConnecting the optional power components

54 Catalog – MOVITRAC® B

3.15.3 Series HD... output chokes

Fig. 31: Installation of HD output choke

Output choke type HD001 HD002 HD003

For cable cross sections 1.5...16 mm2 (AWG16...6) Â 1.5 mm2 (Â AWG16) Ã 16 mm2 (Ã AWG6)

X10

X12

X13B

3Project planningConnecting the optional power components

3.15.4 Series HF... output filters

• Limit the connection cable between the inverter and output filter to the absoluteminimum length required. Maximum 1 m / (.3 ft with unshielded cable, 10 m / 33 ftwith shielded cable.

• Several motors can be connected to one output filter when operating a motor groupfrom one inverter. The sum of the rated motor currents must not exceed the ratedthrough current of the output filter.

• Two identical output filters can be connected in parallel to one inverter output todouble the rated through current. To do this, connect all like connections to the outputfilters in parallel.

• Output filter connection V5 (with HF...-503) or 7 (with HF...-403) must not be con-nected when the inverter is operated with fPWM = 4 or 8 kHz.

• Install output filters next to the corresponding inverter. Leave a ventilation space ofat least 100 mm (4 in) below and above the output filter. No clearance is required onthe sides.

• You are only allowed to connect unshielded motor cables when using an output filter.A shielded motor cable results in excessive heating of the output filter.

Fig. 32: Connecting HF...-... output filters

55

3 roject planninglectronics cables and signal generation

56

3.16 Electronics cables and signal generation3.16.1 Cable type

The electronics terminals are suitable for cross sections up to 1.5 mm2 (AWG16) withoutconductor end sleeves and up to 1.0 mm2 (AWG17) with conductor end sleeves.Use shielded cables as standard. Ground the shield at both ends. Route electronicscables separately from power cables and contactor control cables or braking resistorcables.

3.16.2 0 V cablesNever connect 0V cables GND for generating signals. The 0V cables of several electri-cal units which are connected should not be looped from unit to unit, but rather wired upin a star configuration. This means:• Install the units in adjacent switch cabinet compartments rather than distributing

them widely.• Lay the 0V cables with 1 mm2 (AWG17) cross section from a central point to each

individual unit by the shortest possible route.3.16.3 Coupling relays

If you use coupling relays, then only use relays with encapsulated, dust-protected elec-tronic contacts. The relays must be suitable to switch small voltages and current (5 ...30 V, 0.1 ... 20 mA).

3.17 PI controllerYou can use the implemented PI controller for temperature control, pressure control orother applications. The PI controller can be switched on and off.

Connect the actual value from the sensor (temperature, pressure, etc.) to analog inputAI1. You can scale the actual value up or down and assign an offset value, therebyadapting it to the working range of the PI controller.

Fig. 33: Structural diagram showing installation of the PI controller

+X

-+

1 -1

-

P 871 - 873Setpoint

description

P 253Actual value

mode

P 254Actual value

scaling

Fieldbus parameters

Selection via three(3) binary inputs

P 601 - 604

P 100Setpointsource

PI Controller

P 251 P gain

P 252 I component

P 450PI actual value

threshold

Reference message P 620 Binary outputDO01=Act.val.ref.

P 621 Binary outputDO02=Act.val.ref.

P 302Maximum speed

P 301Minimum speed

P 250 PI Controller

OFF

NORMAL

NEGATED

Setpoint integrator

PI Controller

Local setpointpotentiometer

Speed:P 163 - P 165PI controller:P 173 - P 175(with scaling)

Fixed setpoints

RS-485(service only)

SBus

Analoginput

Actual value

Setpoint

Interfaces

P 255Act. val. offset

DO01

DO02

Internalfrequency

orspeed

setpoint

Binaryoutputs

PE


3Project planningPI controller

You can set the PI controller setpoint using one of the six programmed fixed setpoints orspecify the setpoint using the RS-485 or fieldbus (SBus) interface (P100 = Setpointsource). Furthermore you can specify the setpoint using the local setpoint potentiometer.The correcting variable of the PI controller is a speed setpoint limited to the minimumand maximum speed (P301 = Minimum speed 1 and P302 = Maximum speed 1). Thesetting of the speed ramp times has no effect when the PI controller is active.Default parameter settings are shown in bold below.

3.17.1 Parameter settingsActivating the PI controller

Switch the PI controller on and off using parameter P250. The values set for setpointand actual values mentioned in the beginning are active when you switch on the PI con-troller.The Normal setting increases the correcting variable if there is a positive system devia-tion; the correcting variable is reduced if there is a negative system deviation.The Inverted setting increases the correcting variable if there is a negative system devi-ation; the correcting variable is reduced if there is a positive system deviation.

Controller parameters

You can adapt the controller to the application using the following settings:

3.17.2 Setpoint selectionThe following settings are possible as the setpoint source. You can select the setpointsource with parameter P100.• UNIPOL./FIX.SETPT: The setpoint set using the local setpoint potentiometer applies

until one of the following fixed setpoints is selected:P163/164/165 Setpoint n11/12/13 scales PI controller [0 ... 100 %] step width: 0,1 %P173/174/175 Setpoint n21/22/23 scales PI controller [0 ... 100 %] step width: 0,1 %

• RS-485• SBus: Specify the setpoint and set it using the following bus parameters:

P870/871/872 Setpoint description PO1/PO2/PO3 [PI controller setpoint [%]]PO1/PO2/PO3 = 0 ... 214 = 0 ... 100% PI controller setpoint

The following settings do not have any effect: MOTOR POT, FIX SETP+AI1 and FIXSETP*AI1. If you set these, the inverter always specifies the setpoint zero.Setpoint selection is always unipolar. The inverter restricts negative setpoints (e.g. viaRS-485 or SBus) to zero.

3.17.3 Actual value acquisitionThe unipolar input AI1 is the actual value input.You can acquire the actual value as follows using P253 PI actual value mode:• 0 ... 10 V: The following applies to operation as a voltage input:

0 ... 10 V = 0 ... 100 % PI controller actual value• 0 ... 20 mA: The following applies to operation as a current input:

0 ... 20 mA = 0 ... 100 % PI controller actual value

P 250 PI controller Off

Normal

Inverted

P 251 P-gain 0 ... 1 ... 64 Step width: 0.01

P 252 I-component 0 ... 1 ... 2000 [s] Range:00.01 ... 0.991.0 ... 9.910 ... 99100 ... 2000

Step width:I-component OFF0.010.1110

57

3 roject planningI controller

58

• 4 ... 20 mA: The following applies to operation as a current input:4 ... 20 mA = 0 ... 100 % PI controller actual value

You can scale the actual value detected using P253 PI actual value mode with a factorbetween 0 and 10.

This parameter allows you to assign an offset subsequently to the scaled actual value.

The scaled value with its offset is the actual value for the PI controller.You can read the actual value via RS-485 or SBus using the following bus parameters:

3.17.4 Reference signalWith this parameter, you can program a reference signal with regard to the actual valueof the PI controller. By doing this, you can monitor the actual value for violation of a limitvalue.

You have to program a binary output terminal to "PI ACTUAL VALUE REFERENCE" toissue the reference signal. The reference signal operates with a hysteresis of 5 %. Thereference signal does not have a delay time and signals '1' depending on P451.Program either binary output DO01 [list box] P620 or binary output DO02 [list box] P621to PI ACT.VALUE REF.

3.17.5 Inverter controlYou can determine the direction of rotation by using terminal assigned to "CW/Stop and"CCW/Stop".Upon enable, the inverter increases the speed up to P301 Minimum speed using theP130 Speed ramp. PI control becomes active once the minimum speed is reached. ThePI controller correcting variable directly determines the speed setpoint.If you revoke the CW/CCW terminal, the inverter deactivates PI control and stores theI-component of the PI controller. The speed decreases using the speed ramp (P131). Ifyou enable the inverter before the drive has reached its stop speed, the PI controllerbecomes active again with the current setpoint.If you stop the inverter with the "Enable/Stop" terminal, the drive decelerates with thestop ramp. The inverter stores the I-component of the controller.With setpoint source RS485 or SBUS, the value of the PO data item determines thedirection of rotation. "PI CONTROLER %" and the value of the PO data item "PICONTROLER %" act as a setpoint for the PI controller.

P254 PI actual value scaling 0.1 ... 1 ... 10 Step width: 0.01

P255 PI sensor offset 0 ... 100 [%] Step width: 0.1 %

P873 Actual value description PI1 [PI controller [%]]P874 Actual value description PI2 [PI controller [%]]P875 Actual value description PI3 [PI controller [%]]

PI1 = 0 ... 214 = 0 ... 100% PI controller setpointPI2 = 0 ... 214 = 0 ... 100% PI controller setpointPI3 = 0 ... 214 = 0 ... 100% PI controller setpoint

P450 PI actual value threshold 0 ... 100 [%] Step width: 0.1 %

P451 Signal = "1" if: PI actual value < PI referencePI actual value > PI reference

PP


3Project planningApplication examples

3.18 Application examplesAll application examples presented here assume that the unit has been started up cor-rectly in accordance with the "Startup" section.

3.18.1 External setpoint potentiometerThe external setpoint potentiometer is not in effect when manual mode is active. Connect an external setpoint potentiometer as follows:The resistance value of the external setpoint potentiometer R must be Ã 10 k.

3.18.2 Speed-controlled agitatorIn this application, you can control the speed with the FBG potentiometer.

You use the keypad to control reset, start, stop and speed. To operate the agitator,select the "Manual setpoint generator" symbol.

Fig. 34: External setpoint potentiometer with DI01 = CW/Stop / DI02 = CCW/Stop / DI03 = Enable / DO02 = Brake

1234

REF1AI11AI12GND

X10:

1234

DI00DI01DI02DI03

X12:

5678

DI04DI05TFVOTF24VIO

9GND

1234

GNDDO02DO03GND

X13:

567


R

RUN

STOPRESET

59

3 roject planningpplication examples

60

3.18.3 ParametersAdapt the following parameters for the agitator:• P122 FBG manual operation: Direction of rotation• Ramp t11 up (adjust with keypad or parameter P130)• Ramp t11 up (adjust via keypad icon or parameter P131)• P301 Minimum speed• P302 Maximum speed• P860 PWM frequency

3.18.4 Positioning a trolleyPrinciple Positioning of a trolley with rapid speed and creep speed, position detection using prox-

imity sensors.You must ensure the emergency stop via a separate safety circuit.Install a braking resistor.Perform a startup for the VFC operating mode.

PA



Terminals Rapid speed: DI04 = 1 and DI05 = 1Creep speed: DI04 = 1 and DI05 = 0

K1 is the brake contactor, S1 the fault indicator light.The following signals between the machine controller PLC and MOVITRAC® B areimportant:

Parameters The following parameters are relevant for this application. Check whether you can leaveall factory setting values unchanged.

Fig. 35: Wiring of electronics terminal strip with DI01 = CW/STOP / DI02 = CCW/STOP / DI03 = Enable / DO01-C and DO01-NO = "Fault" / DO02 = Brake

X10:2: Clockwise direction of rotation X10:6: Creep speed/rapid speed

X10:3: Counterclockwise direction of rotation X10:8 24 V

X10:4: Start/Stop X10:9: No malfunction

X10:5 Rapid speed X10:11: Brake released

1234

REF1AI11AI12GND

X10:

1234

DI00DI01DI02DI03

X12:

5678

DI04DI05TFVOTF24VIO

9GND

1234

GNDDO02DO03GND

X13:

567


K1

PLC

S1

P130 Ramp t11 up P601 Binary input DI02: CCW/Stop

P131 Ramp t11 down P602 Binary input DI03: Enable

P136 Stop ramp t13 P603 Binary input DI04: n11/n21

P160 n11 P604 Binary input DI05: n12/n22

P162 n13 P620 Binary output DO01: Fault

P301 nmin P621 Binary output DO02: Brake released

P302 nmax P736 Braking time

P303 Current limit P820 4-quadrant operation: ON

P320 Automatic adjustment: ON P830 Response EXT. FAULT: Stop/Fault

P323 Premagnetization P860 PWM frequency

61

3 roject planningpplication examples

62

3.18.5 Pressure control

Principle In this application, the inverter controls the water pressure in a pipe system. The PI con-troller installed in MOVITRAC® B is used for this purpose. P163 "PI controller internalsetpoint" specifies the pressure setpoint.

Connection 2 indicator lamps "Fault" and "Pressure reached"Motor temperature monitored by TF

RUN

STOPRESET

Fig. 36: Connection pressure control

1234

10V0AI11AI12GND

X10:

1234

DI00DI01DI02DI03

X12:

5678

DI04DI05TFVOTF

VIO24V9GND

1234

GNDDO02DO03GND

X13:

567


K1

S1

S2

+–

+–

PA



e

Use the following signals and components for pressure control:

The pressure setpoint is set in the range 0 to 100 % using the icon.Use Reset and Enable for controlling the machine.The controller must detect excess pressure in the pipe system by means of an additionalmonitoring function and must respond by taking safety precautions.

Parameters The following parameters are relevant for the aforementioned application. Checkwhether you can leave all factory setting values unchanged.

3.18.6 PI controllerThis represents the basic structure of the control system with a PI controller, taking theexample of a pressure control system.

X10:2: CW rotation S1: Fault

X10:3: Start/Stop button S2: Pressure reached

X10:4: Required pressure P: Actual pressure

X10:5: Reset button PS: Pressure sensor

AC/DC: external power supply

P163 n11 PI controller internal setpoint P450 PI actual value threshold

P250 PI controller P451 Signal = "1" if: PI actual value / PI reference

P251 P-gain P601 Binary input DI02: Enable

P252 I-component P602 Binary input DI03: n11

P253 PI actual value mode P603 Binary input DI04: Error reset

P254 PI actual value scaling P604 Binary input DI05: TF error

P255 PI actual value offset P620 Binary output DO01: Fault

P301 Minimum speed P621 Binary output DO02: PI ACT.VALUE REF.

P302 Maximum speed P830 Error response: Immediate stop/Fault

P303 Current limit P860 PWM frequency

Fig. 37: Use of the PI controller

+

-

PI controller

Actual value

Setpoint

MOVITRAC 07®

Evaluated

actual value

Standard

deviation

Motor Compressor

Frequency

current/voltage

Unit signal

voltage/current

Speed

Torque Pressur

Pressure sensor

63

4

64

dex

4 IndexAApplication examples ..........................................59Applications .........................................................34Auxiliary supply output ........................................12

BBinary inputs .......................................................12Binary output .......................................................12Brake connection ................................................47Brake rectifier ......................................................47Braking resistor, Project planning .......................40

CCable cross section ................................12, 48, 56Churning losses ..................................................36Class limit B cable conducted ........................ 9, 52Clock frequency ..................................................38Core cross section ..............................................48Coupling relays ...................................................56CSA ......................................................................9cUL .......................................................................9

DDegree of protection of braking resistors ............23Differential input ..................................................12Dynamic applications ..........................................37

EEarth-leakage monitor .........................................48Electromagnetic compatibility (EMC) ....................9Electronics cables ...............................................56Electronics data ..................................................12EMC ......................................................................9Enclosure ............................................................10External voltage supply .......................................12

FForced cooling ....................................................36FSC11B ..............................................................21FSC11B communication .....................................21FSC11B communication front option ..................21Fuse ....................................................................48

GGroup drive .........................................................50

HHD output choke .......................................... 27, 54Heat sink temperature ........................................ 38HF output filter ............................................. 31, 55Hoists ................................................................. 34Hysteresis .......................................................... 58

IInput contactor ................................................... 47Installation altitude ............................................. 10Interface adapter UWS21A ................................ 18Interference emission ................................... 10, 52Interference immunity .................................. 10, 52Inverter/motor combinations .............................. 37IT system ..................................................... 48, 52

LLeakage current ................................................. 10Limit value class ................................................. 52Line chokes ........................................................ 50Low output frequencies ...................................... 39

MMotor cable ........................................................ 48Motor cable length ............................................. 49Motor lead, voltage drop .................................... 49

NND line choke ..................................................... 53NF line filter .................................................. 30, 53

OOperating mode ................................................. 10Output frequency, Load capacity ....................... 39Overload capacity .............................................. 38Overvoltage class .............................................. 10

PPeak braking power ........................................... 40PI actual value threshold .................................... 58PI controller ........................................................ 56

Hysteresis .................................................... 58PI actual value threshold ............................. 58

Pollution class .................................................... 10Pressure control ................................................. 56Project planning ................................................. 33PWM frequency ................................................. 38

RRelay output ....................................................... 12Resistance to vibration ....................................... 10

In


4Index

SSelect motor ........................................................36Setpoint input ......................................................12Shielding .............................................................56Shipping temperature ..........................................10Speed-torque characteristics ..............................36Standard applications .........................................34Starting torque ....................................................35Storage temperature ...........................................10Supply system lead .............................................48System overview ...................................................5

TTechnical data BG0L 230V AC ...........................15Technical data BG0L 400/500V AC ....................17Technical data BG0S 230V AC ...........................14Technical data BG0S 400/500V AC ....................16Temperature change over time ...........................38Temperature control ............................................56Terminal response times .....................................12TF .......................................................................12Thermal class F ..................................................36Thermistor ...........................................................36TN system ...........................................................48Touch guard, braking resistor .............................26Trolleys ...............................................................34TT system ...........................................................48

UUnit properties .......................................................6USB11B ..............................................................18USB11B interface adapter ..................................18UWS21A .............................................................18

VVoltage drop .......................................................49Voltage drop on motor cable ...............................48Voltage supply system ........................................48Voltage/frequency characteristics .......................37

WWire resistor, braking resistor .............................24

65

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