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Coimmobilization of Detergent Enzymes onto a Plastic Bucket and Brush for Their Application in Cloth Washing C. S. Pundir* and Nidhi Chauhan Department of Biochemistry, M. D. University, Rohtak-124 001, Haryana, India ABSTRACT: A mixture of detergent enzymes, α-amylase, cellulase, protease, and lipase has been coimmobilized covalently onto an inner wall of a plastic beaker and bristles of a plastic brush. The coimmobilized α-amylase, cellulase, protease, and lipase retained 66.7, 54.2, 44.64, and 62.8% on the beaker and 44.01, 66.23, 33.9, and 45.8% on the brush of their initial activity in free/ native form. The conjugation yield of the enzymes/proteins onto beaker and brush was 0.02 mg/cm 2 and 0.016 mg/cm 2 , respectively. The scanning electron micrographs (SEM) and Fourier transform infrared (FTIR) spectra of PVC sheet surfaces before and after coimmobilization of enzymes confirmed their coimmobilization. There were slight changes in optimal pH, incubation temperature and time for maximum activity and Km of enzymes after immobilization. The combination of any nonenzymic (cheaper) detergent and immobilized enzymes gave equal/better washing of cotton cloths than that by enzymic detergent (costly) in distilled water. Similar results were obtained with other types of water. 1. INTRODUCTION The most effective detergent powders being sold in the market is a mixture of chemical detergent and free/native enzymes (α- amylase, cellulase, protease, and lipase), which constitute approximately 90% and 10% of the powder, respectively. The enzymes are being mixed in these detergents as cleaning and fabric care agents. 1 The following classes of enzymes are known to improve the laundry process: Proteases which are known to break down long protein/peptide chains into smaller chains, act on soils and stains containing proteins, for example, collar and cuff soil-lines, grass, and blood. Amylases, which break down starch chains into smaller sugar molecules, remove starch-based soils and stains, such as sauces, ice-creams, and gravy. 2 Lipases are effective in removing oil/greasy body and food stains. 3 Cellulases provide general cleaning benefits, especially on dust and mud and also work on garments made from cellulosic fibers, minimizing pilling to restore color and softness. Thus enzymes breakdown the large, water-insoluble soil and stains attached to fabrics into smaller, more water-soluble pieces. Subsequently, the smaller molecules are removed, by the mechanical action of the washing machine or by the interaction of other detergent ingredients. The enzymes do not loose their functionality after having worked on one stain and continue to work on the next one. Enzymes also deliver fabric care benefits by maintaining whiteness or keeping colors bright in better ways. The most important reasons to use enzymes in detergents are (i) a very small quantity of these inexhaustible biocatalysts replace a very large quantity of man-made chemicals, (ii) enzymes can work at very low temperature at which traditional chemicals are quite often no longer effective, and (iii) enzymes are fully biodegradable. However, the high cost of enzymes leads to almost double the cost of an enzymic detergent over the cost of chemical detergents. Nevertheless, if the enzymes are used in immobilized form in a chemical detergent, the repeated use of the enzymes leads to reduce the cost of washing. Further an immobilized enzyme is easily removed from the reaction mixture, making it easy to recycle. 4 Immobilized enzymes typically have greater thermal and operational stability than the soluble form of the enzyme. 5 α-Amylase, cellulase, protease, and lipase have been immobilized individually on various supports. 3,6-10 The utility of immobilized lipase and α-amylase in the removal of oil and starch stain from cotton cloth by various detergents was tested by a chemical method. All the detergents gave better washing (removal of oil/starch stain) in the presence of immobilized lipase/α-amylase than that by detergent alone. The washing by non-enzymic detergents in the presence of immobilized enzyme was similar to that by enzymic detergent. 3,6 Lipase, trypsin, and α-amylase have been coimmobilized onto the surface of nonwoven polyester material to achieve a uniform distribution of the various enzyme species, where the different enzyme activities were bound on the support. 11 Polyvinyl chloride (PVC) sheets are a promising material for enzyme immobiliza- tion owing to the PVCs properties such as being chemically inert, corrosion free, weather resistant, tough, lightweight, and maintenance free and having ease in molding to various shapes and size due to high strength-to-weight ratio. We have immobilized covalently a number of enzymes onto PVC sheet and studied their properties individually. 12,13 However, all the four detergent enzymes have not been coimmobilized onto PVC/plastic sheet, which is used in the manufacturing of plastic buckets and brushes. We report herein for the first time, the covalent coimmobilization of commercial α-amylase, cellulase, protease (partially purified from soybean seeds), and lipase onto the inner side of a plastic beaker and bristles of a plastic brush, their properties, and use in removal of stain from cloth. Received: September 8, 2011 Revised: January 10, 2012 Accepted: February 10, 2012 Published: February 10, 2012 Article pubs.acs.org/IECR © 2012 American Chemical Society 3556 dx.doi.org/10.1021/ie202053r | Ind. Eng. Chem. Res. 2012, 51, 3556-3563

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Page 1: Coimmobilization of Detergent Enzymes onto a Plastic Bucket and Brush for Their Application in Cloth Washing

Coimmobilization of Detergent Enzymes onto a Plastic Bucket andBrush for Their Application in Cloth WashingC. S. Pundir* and Nidhi Chauhan

Department of Biochemistry, M. D. University, Rohtak-124 001, Haryana, India

ABSTRACT: A mixture of detergent enzymes, α-amylase, cellulase, protease, and lipase has been coimmobilized covalently ontoan inner wall of a plastic beaker and bristles of a plastic brush. The coimmobilized α-amylase, cellulase, protease, and lipaseretained 66.7, 54.2, 44.64, and 62.8% on the beaker and 44.01, 66.23, 33.9, and 45.8% on the brush of their initial activity in free/native form. The conjugation yield of the enzymes/proteins onto beaker and brush was 0.02 mg/cm2 and 0.016 mg/cm2,respectively. The scanning electron micrographs (SEM) and Fourier transform infrared (FTIR) spectra of PVC sheet surfacesbefore and after coimmobilization of enzymes confirmed their coimmobilization. There were slight changes in optimal pH,incubation temperature and time for maximum activity and Km of enzymes after immobilization. The combination of anynonenzymic (cheaper) detergent and immobilized enzymes gave equal/better washing of cotton cloths than that by enzymicdetergent (costly) in distilled water. Similar results were obtained with other types of water.

1. INTRODUCTIONThe most effective detergent powders being sold in the marketis a mixture of chemical detergent and free/native enzymes (α-amylase, cellulase, protease, and lipase), which constituteapproximately 90% and 10% of the powder, respectively. Theenzymes are being mixed in these detergents as cleaning andfabric care agents.1 The following classes of enzymes are knownto improve the laundry process: Proteases which are known tobreak down long protein/peptide chains into smaller chains, acton soils and stains containing proteins, for example, collar andcuff soil-lines, grass, and blood. Amylases, which break downstarch chains into smaller sugar molecules, remove starch-basedsoils and stains, such as sauces, ice-creams, and gravy.2 Lipasesare effective in removing oil/greasy body and food stains.3

Cellulases provide general cleaning benefits, especially on dustand mud and also work on garments made from cellulosicfibers, minimizing pilling to restore color and softness. Thusenzymes breakdown the large, water-insoluble soil and stainsattached to fabrics into smaller, more water-soluble pieces.Subsequently, the smaller molecules are removed, by themechanical action of the washing machine or by the interactionof other detergent ingredients. The enzymes do not loose theirfunctionality after having worked on one stain and continue towork on the next one. Enzymes also deliver fabric care benefitsby maintaining whiteness or keeping colors bright in betterways. The most important reasons to use enzymes indetergents are (i) a very small quantity of these inexhaustiblebiocatalysts replace a very large quantity of man-madechemicals, (ii) enzymes can work at very low temperature atwhich traditional chemicals are quite often no longer effective,and (iii) enzymes are fully biodegradable. However, the highcost of enzymes leads to almost double the cost of an enzymicdetergent over the cost of chemical detergents. Nevertheless, ifthe enzymes are used in immobilized form in a chemicaldetergent, the repeated use of the enzymes leads to reduce thecost of washing. Further an immobilized enzyme is easilyremoved from the reaction mixture, making it easy to recycle.4

Immobilized enzymes typically have greater thermal andoperational stability than the soluble form of the enzyme.5

α-Amylase, cellulase, protease, and lipase have beenimmobilized individually on various supports.3,6−10 The utilityof immobilized lipase and α-amylase in the removal of oil andstarch stain from cotton cloth by various detergents was testedby a chemical method. All the detergents gave better washing(removal of oil/starch stain) in the presence of immobilizedlipase/α-amylase than that by detergent alone. The washing bynon-enzymic detergents in the presence of immobilized enzymewas similar to that by enzymic detergent.3,6 Lipase, trypsin, andα-amylase have been coimmobilized onto the surface ofnonwoven polyester material to achieve a uniform distributionof the various enzyme species, where the different enzymeactivities were bound on the support.11 Polyvinyl chloride(PVC) sheets are a promising material for enzyme immobiliza-tion owing to the PVC’s properties such as being chemicallyinert, corrosion free, weather resistant, tough, lightweight, andmaintenance free and having ease in molding to various shapesand size due to high strength-to-weight ratio. We haveimmobilized covalently a number of enzymes onto PVCsheet and studied their properties individually.12,13

However, all the four detergent enzymes have not beencoimmobilized onto PVC/plastic sheet, which is used in themanufacturing of plastic buckets and brushes. We report hereinfor the first time, the covalent coimmobilization of commercialα-amylase, cellulase, protease (partially purified from soybeanseeds), and lipase onto the inner side of a plastic beaker andbristles of a plastic brush, their properties, and use in removal ofstain from cloth.

Received: September 8, 2011Revised: January 10, 2012Accepted: February 10, 2012Published: February 10, 2012

Article

pubs.acs.org/IECR

© 2012 American Chemical Society 3556 dx.doi.org/10.1021/ie202053r | Ind. Eng. Chem. Res. 2012, 51, 3556−3563

Page 2: Coimmobilization of Detergent Enzymes onto a Plastic Bucket and Brush for Their Application in Cloth Washing

2. EXPERIMENTAL SECTION

Chemicals and Reagents. Glutaraldehyde (25%) fromSigma St. Louis, USA, and cellulase from Trichoderma viridae,α−amylase from Aspergillus niger, lipase from porcine pancreas(40−70 U/mg protein), sodium potassium tartarate, dinitrosa-licylic acid (DNS), anthrone, TCA, and starch from SiscoResearch Laboratory Pvt. Ltd., Mumbai, India, acetone,methanol, ethanol and phenolphthalein from E. Merck,Mumbai, India. Tris-base, calcium chloride, and sodiumbenzoate from Qualigen Mumbai, Mumbai, were used. Allother chemicals were of analytical reagent (AR) grade. WhitePVC/plastic beaker (capacity 100 mL) and brush, commercialenzymic detergents and non-enzymatic detergents, olive-oil,and seeds of soybean (Glycine max var.Ogden) were purchasedfrom the local market. Well, canal, and ground/handpumpwater samples were collected from the nearby rural region ofRohtak.Extraction and Partial Purification of Protease from

Soybean Seeds. Preparation of Crude Enzyme. Seeds ofsoybean were ground to powder in a chilled Warring blenderwith pauses every 2 min. The powder (100 g) was mixed in 1.0L of chilled distilled water in a chilled blender and blended for 6min with pauses at 2 min intervals to prevent overheating. Theresulting suspension was centrifuged at 15000g for 10 min at 4°C. A thin, white oily layer was skimmed off. The pellet wasdiscarded, and the supernatant was collected and treated ascrude enzyme. It was tested for activity14 and protein15 andstored at 4 °C until use.Assay of Protease. The activity of protease was measured

using the method of Nam Sun Wang16 with modifications andbased on the quantification of amino acids produced from thehydrolysis of casein by protease using a color reaction ofninhydrin. In a 15 mL test tube, the reaction mixture contained3.8 mL of 0.05 M sodium phosphate buffer (pH 6.3), 0.1 mL of1% casein in reaction buffer, and 0.1 mL of enzyme in a totalvolume of 4.0 mL. After incubation at 50 °C for 90 min, undercontinuous stirring, 0.5 mL of ninhydrin (0.2% in acetone) wasadded to the reaction mixture, and the mixture was kept in aboiling water bath for 10 min to develop yellow color.Turbidity, if any was settled down by centrifugation at 850g for10 min. A570 nm recorded against control (run in similarmanner as described above except that protease was replaced bythe reaction buffer). The concentration of the casein wasdetermined from a standard curve between the caseinconcentration and A570 (figure not given).One unit of enzyme is defined as the amount of enzyme

required to liberate 1 mg of amino acids from casein/min/mLunder standard assay conditions.Purification of Protease. The crude enzyme was purified by

5% TCA precipitation and ion exchange chromatography on aDEAE-cellulose column (1.5 × 10) preincubated in 0.01 Msodium phosphate buffer of pH 6.8 and using 0.01 M sodiumacetate buffer at pH 5.6 for elution of the enzyme at a flow rateof 0.5 mL/min. The enzyme was partially purified as it showedmore than one band in PAGE (figure not shown). The partiallypurified enzyme had a specific activity of 24.88 U/mg.Assay of Free Enzymes. α-Amylase Assay. The assay of

α-amylase (EC 3.2.1.1) was based on the fact that it cleavesinternal α-1,4-glycosidic linkages in starch to produce glucose(reducing sugar), maltose, or dextrins. The reducing sugar wasmeasured by dinitrosalicylic acid (DNS) assay.2 To 1.9 mL of0.05 M acetate buffer (pH, 5.6) containing 2% starch in a test

tube, 0.1 mL of enzyme solution was added. For a blank, 2 mLof reaction buffer containing 2% starch was taken in a test tube.Both blank and assay tubes were incubated at 37 °C undercontinuous stirring in a water bath. After incubation for 10 min,0.1 mL of 2 N NaOH and 0.9 mL of dinitrosalicylic acid (DNS)reagent (5.0 g DNS in 100 mL of 2 N NaOH) were added toboth test tubes. The test tubes were placed in a boiling waterbath for 5 min, cooled to room temperature, and A540 of redcolor was read. The amount of glucose generated in thereaction was interpolated from the standard curve betweenglucose concentration and A540 (figure not given).One unit of amylase is defined as the amount of enzyme

required to liberate 1 μmole of glucose from starch per minunder the standard assay conditions.

Assay of Free Cellulase. The assay of cellulase was based onthe measurement of glucose generated from the hydrolysis ofcellobiose by cellulase using a DNS reaction. To 1.9 mL of 0.05M sodium phosphate buffer, pH 7.0, containing 4.0 mg ofcellobiose in a test tube was added 0.1 mL of dissolved enzymein reaction buffer (1 mg/mL). For a blank, 2.0 mL of reactionbuffer containing 4.0 mg of cellobiose was taken. Both assayand blank tubes were incubated at 40 °C for 30 min in a waterbath. After incubation, 0.1 mL of 2 N NaOH and 0.9 mL ofDNS reagent were added to both the tubes. The tubes wereplaced in a boiling water bath for 10 min and cooled to roomtemperature. A540 of red color was read against the blank, andthe amount of glucose generated in the assay was interpolatedfrom the standard curve between glucose concentration vs A540(figure not given).One unit of cellulase is defined as the amount of enzyme

required to liberate 1 μmole of glucose from starch per minunder the standard assay conditions.

Assay of Free Lipase. The activity of lipase was assayedaccording to Naher17 with modifications. In a 100 mL conicalflask, 5.0 mL of olive oil emulsion was added to 5.0 mL of 0.1M tris buffer (pH 8.0) and incubated at 35 °C for 10 min.Lipase solution (5 mg/mL) (1 mL) was added and incubated at35 °C for 20 min. The reaction mixture was then kept at roomtemperature for 20 min. A 10 mL aliquot of an acetone andmethanol mixture (1:1) was added to stop the reaction, and themixture was titrated against 0.025 N NaOH using 1%phenolphthalein as an indicator. A control was run for eachsample to correct any drop in pH due to any factor other thanlipase or incomplete termination of the reaction by acetone andmethanol mixture. In the case of control, 1.0 mL of lipasesolution was kept in a boiling water bath for 5 min to get it heatdenatured. The remainder of the procedure was similar to thatdescribed for the test.One unit of lipase is defined as the amount of enzyme

required to liberate 1 μmole of free fatty acids from olive oil/min under standard assay conditions.The protein content of various enzyme preparations was

determined by the method of Lowry15 using bovine serumalbumin (BSA) as standard protein.

Co-immobilization of α-Amylase, Cellulase, Protease, andLipase onto PVC/Plastic Beaker and Bristles of Brush. A 1 mgportion of each enzyme (α-Amylase, cellulose, protease andlipase) was dissolved in 1.0 mL of 0.05 M sodium phosphatebuffer pH 7.0 separately and then mixed together in a unit ratioof 20:60:1.3:1.28. The enzyme mixture was coimmobilizedonto the inner side of a PVC/plastic beaker and bristles ofbrush through covalent coupling using the method of Pundir etal., 2008.12 Nitrating acid (50 mL of mixture of concentrated

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nitric acid and sulfuric acid in 5:1 ratio) was added to a PVC/plastic beaker and kept at room temperature (30 ± 5 °C) for 6h to cleave polyvinyl chloride polymers oxidatively into smallchain polymers having protruding ends toward the surface. Thenitrating mixture was taken off and the acid-treated beaker wasrinsed with distilled water. The glutaraldehyde solution (50 mLof 2.5% glutaraldehyde in 0.05 M sodium phosphate buffer pH7.0, v/v) was added to this beaker. After keeping it at roomtemperature for 7 h, the glutaraldehyde solution was taken offthe beaker. The glutaraldehyde-treated surface of the beakerwas washed with distilled water many times to remove excess ofglutaraldehyde. The glutaraldehyde activated PVC surface ofbeaker was incubated with 50 mL of a solution of enzymes(total 50 mg protein) in 50 mM sodium phosphate buffer (pH7.0) at 4 °C (in a refrigerator). After 24 h, the excess of enzymewas decanted off the beaker and tested for activity of fourenzymes and protein. The activity of coimmobilized enzymesonto the PVC beaker was also measured.The coimmobilization of enzymes onto the bristles of the

PVC brush was carried out in the similar manner as describedabove, except that the bristles of the brush were dipped into thenitrating solution in a glass beaker, followed by glutaraldehydesolution, and then finally enzymes solution. The activity ofcoimmobilized enzymes onto the PVC brush was alsomeasured.The conjugation yield and % retention of the activity of

enzymes after coimmobilization were calculated as follow:

=conjugation yieldmg protein

cm of PVC sheet2

=retention (%)specfic activity of immobilized enzymespecfic activity of native/free enzyme

100

Surface Characterization of PVC Beaker/Brush. The SEMimages and FTIR spectra of plastic beaker and bristles of brushwith and without enzymes were taken at the ElectronMicroscopy Facility, AIIMS, N. Delhi, and with a FTIRspectrometer (model iS10, Thermoelectron, USA), respec-tively, to confirm the coimmobilization.Assay and Kinetic Properties of Coimmobilized

Enzymes. Assay of Coimmobilized Enzymes. The assay ofcoimmobilized enzymes was carried out in the same plasticbeaker in which these were immobilized. The beaker wastermed as “reaction beaker” and for the brush, it was carried outin a 100 mL glass beaker containing a plastic brush on whichenzymes were coimmobilized. The assay procedure ofcoimmobilized enzymes was carried out in the similar manneras described for their free form, except free enzymes werereplaced by plastic-sheet-bound enzymes, the reaction bufferwas increased by 0.1 mL, and the reaction mixture was keptunder constant stirring during incubation. After incubation, thereaction mixture was transferred to a test tube or flask. In thecase of a plastic brush, the brush was taken off from the reactionmixture after incubation.Kinetic Properties of Coimmobilized Enzymes on PVC. The

following kinetic properties of coimmobilized enzymes werestudied and compared with those of kinetic properties of freeenzyme: Optimum pH, temperature, incubation period, andeffect of substrate concentration and calculation of Km and Vmax.To determine optimum pH of coimmobilized enzymes, the pHof the reaction buffer was varied from 4.0 to 9.0 using differentbuffer systems within their effective pH ranges, for example,0.05 M sodium acetate for pH 4.0−6.0, 0.05 M sodium

phosphate for pH 6.0−7.5, and 0.05 M Tris−HCl for pH 7.5−9.0. Similarly, for optimum temperature of coimmobilizedenzymes, the reaction mixture was incubated at differenttemperatures ranging from 25 to 70 °C at an interval of 5 °C.The optimum time of coimmobilized enzymes was studiedfrom 5 to 100 min at an interval of 5 min. To study the effect ofsubstrate concentration on the initial velocity of coimmobilizedenzymes, assays were performed at different concentrationsranging from 0.1 to 3.5% starch for α-amylase, 25−250 mMcellobiose for cellulase, 0.1 to 3.5% casein for protease, and 30−100% olive oil for lipase. Km and Vmax values for coimmobilizedenzymes were calculated from the Lineweaver−Burk plotbetween the reciprocal of substrate concentration [1/S] andreciprocal of initial velocity of the reaction (1/v).

Applications of Coimmobilized Enzymes in ClothWashing. Washing Performance of CoimmobilizedEnzyme. Rectangular pieces of white cotton cloth (size, 4.5 ×4.5 cm2) were used for the test and therefore termed as testclothes. These cloth pieces were stained with 0.2 mL of 2%starch, grass stain, 2% egg albumin, and 0.2 mL of mustard oilindividually. The coimmobilized α-amylase, cellulose, protease,and lipase were used to remove starch, grass, egg albumin, andoil stain, respectively. The commercial enzymic and non-enzymic detergent powders were dissolved in different waters(distilled water, canal water, groundwater/hand pump water,and well water) at a concentration of 2 g/L individually. A 50mL portion of detergent solution was transferred to a plasticbeaker containing coimmobilized enzyme. For each washingperformance, 4 test cloth pieces were taken. The first piece waswashed with water alone. The second piece was washed withnon-enzymatic detergent, the third piece was washed withenzymatic detergent, and the fourth piece was washed withnon-enzymatic detergent in a reaction beaker containingcoimmobilized enzymes. In the case of washing by beaker,the cloth was dipped into the reaction beaker containing 50 mLof detergent solution, and in the case of washing by brush astained cloth was dipped into detergent solution for 2 min andthen rubbed 7−8 times with the help of the brush consisting ofcoimmobilized enzymes. The washing was done at 35 °C for 20min under continuous shaking, after which the cloth was rinsed2 times manually with water. The washing performance wasjudged by quantifying the residual stain (starch/cellulose/protein/oil) after washing.

Determination of Residual Starch Content in Test Clothafter Washing. The washed test cloth was dipped into 5.0 mLof hot distilled water and squeezed into a separate beaker tocollect the residual starch. This was repeated three times. Allthe fractions were combined, and the volume was made up to100 mL with distilled water. A 5 mL aliquot of this dilutedextract was taken into a 25 mL test tube and 10 mL of freshlyprepared anthrone reagent (2% in 95% H2SO4) was added.Tubes were placed in boiling water bath for 10 min and cooledto room temperature. A540 was recorded, and the glucosecontent was interpolated from a standard curve between theglucose concentration and A540. The value of glucose wasmultiplied by 0.9 to get the starch content.

Determination of Residual Cellulose in Test Cloth afterWashing. To determine the residual cellulose in washed testcloth, it was dipped into 10 mL 5% H2SO4 for 2 h at 90 °C in awater bath. The hydrolysis reaction was stopped by neutralizingthe acid adding small quantity of concentrated KOH solution.The glucose content in the hydrolyzed cellulose wasdetermined by DNS reaction as described earlier. Glucose/

Industrial & Engineering Chemistry Research Article

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cellulose content was interpolated from standard curve betweenglucose concentration and A540.

Determination of Residual Casein in Test Cloth afterWashing. To determine the residual protein content in the testcloth after washing, it was dipped into 10 mL of (1 N KOH)solution for 20 min under gentle shaking so that the residualcasein of cloth got extracted into the solvent. Then the proteincontent in the solution was measured by Lowry’s method.Determination of Residual Oil Content in Test Cloth. To

determine the residual oil content of test cloth after washing, itwas dipped into 10 mL of petroleum ether for 20 min withgentle shaking so that oil retained in the test cloth is extractedinto the fat solvent (petroleum ether). Then this fat solutionwas transferred to a 100 mL round-bottom distillation flask. A25 mL aliquot of 0.5 M alcoholic potassium hydroxide was

added to it. The flask was attached to a reflux condenser andthe mixture was refluxed in a boiling water bath for 30 min. Theflask was removed and cooled to room temperature, and themixture was titrated against 0.5 M HCl using 1% phenolphthe-line as an indicator. The blank was set up similarly but no oilwas taken in it. The volume of HCl consumed in the titrationwas noted.

3. RESULTS AND DISCUSSION

Commercial cellulase from Trichoderma viridae, α-amylase fromAspergillus niger, lipase from porcine pancreas, and protease,partially purified from soybean seeds, were coimmobilizedcovalently onto the inner surface of a plastic beaker and bristlesof brush with a conjugation yield of 0.02 and 0.016 mg/cm2,respectively. The higher conjugation yield on the brush

Figure 1. (A) Diagrammatic representation of covalent immobilization of enzymes onto a plastic beaker and its application in cloth washing. (B)Diagrammatic representation of covalent immobilization of enzymes onto a plastic brush and its application in cloth washing.

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compared to that on beaker wall might be due to more surfacearea of brush than beaker wall. The coimmobilized enzymeretained about 66.7%, 54.2%, 44.64%, and 62.8% on the beakerwall and 44.01%, 66.23%, 33.9%, and 45.8% on the brushbristles. During the immobilization, the vinyl polymers of PVCmaterial were broken down after treatment with a HNO3 andH2SO4 mixture, which introduced nicks in the long-chainpolymer and generated free ends protruding from the polymersurface. This reaction of strong oxidizing agents removeschlorine molecules from the damaged ends of a polymer in azipper action and introduces a double bond at the ends of theseshort-chain polymers.12 When the free ends of treated polymerare reacted with the aldehyde group of a bifunctional cross-linking agent such as glutaraldehyde, one aldehyde group of aglutraldehyde reacts with the free end of the vinyl chain to forma −CCH− bond between the PVC sheets of glutraldehydeand thus leads to activation of surface for covalentimmobilization of the enzymes. The −NH2 group on thesurface of the enzyme is attached covalently onto another−CHO group of glutraldehyde, already attached to PVC sheetthrough Schiff base formation of a Schiff (Figure 1 panels A andB). This leads to covalent linkage of protein/enzyme with PVCmembrane surface.12

Evidences for Coimmobilization on PVC Sheet. TheSEM of a chemically modified PVC sheet surface with theimmobilized enzyme under high resolution resolved folds andclusters along some beaded structures, which were notobserved in membranes without enzymes (Figure 2). Thischange in surface morphology of the support after theimmobilization confirmed the enzyme immobilization. Theformation of folds instead of globular beaded structures may bedue to a high concentration of coimmobilized enzymes on thesurface of the PVC membrane.Figure 3 (curve i) showed the FTIR spectra of the PVC

membrane. The characteristic bands of PVC can be classifiedinto three regions. The first is called the C−Cl stretching regionin the range from 600 to 700 cm−1. The second region is calledC−C stretching in the range from 900 to 1200 cm−1. The thirdregion is 1250−2970 cm−1 in PVC (numerous CH modes).18

Figure 3 (curve ii) shows the PVC membrane withglutaraldehyde and enzyme.The peak at 1725 cm−1 shows the −CO− bond of aldehyde,

while the no peak at 1725 cm−1 in curve ii confirms that the −CO− group of glutaraldehyde got combined with −NH2 groupson the surface of the enzyme to form the −NC− bond.Curve ii shows a peak of −NC− bond at 1630 cm−1, which alsorevealed that there was no free aldehyde group ofglutaraldehyde, as it got cross-linked with enzyme.These studies confirmed that the enzyme was immobilized

through covalent/glutaraldehyde coupling on the surface ofPVC membrane.Changes in Kinetic Parameters. A comparison of various

kinetic properties of coimmobilized enzymes with those of freeenzymes is given in Table 1. The results showed that theenzymes underwent minor changes after coimmobilization,which revealed the stability of the enzyme and no interferencefrom the PVC membrane support (Table 1). A slight increasein the optimum pH of the enzyme after immobilization couldbe attributed to a change in H+ concentration in the enzymaticmicroenvironment, due to loss of −NH2 groups on the surfaceof enzyme during immobilization. The increase in optimumtemperature of enzyme after immobilization might be due tothe slow transfer of heat from the surroundings to the catalytic

system due to the immobilization support barrier. Because ofthis reason, the temperature of the system and surroundingvaries, and the catalytic system needed a slightly highertemperature of the surroundings to maintain an optimumcatalytic temperature in the system. A change in the optimumtemperature had also been observed in earlier immobilizationstudies.19 The change in Km and Vmax was also observed afterimmobilization. Km was slightly increased in the case of α-amylase, cellulose, and protease, but decreased slightly in thecase of lipase. The rate of enzyme catalysis was measured in

Figure 2. Scanning electron micrographs of chemically modified PVCsurface (A) without coimmobilized enzymes, (B) with coimmobilized-enzymes-bound beaker and (C) coimmobilized-enzymes-bound brush.

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terms of Vmax. There was either a slight decrease in Vmax forlipase and protease or a slight increase for α-amylase andcellulose. The change in Km and Vmax of an enzyme afterimmobilization depends upon the change in the microenviron-ment and product inhibition. Because of a change in themicroenvironment of enzyme after immobilization, diffusibil-ities of substrate and products were different from that for

native enzyme, so a change in Km and catalytic efficiency weregenerally observed.20

Application of Coimmobilization of Enzymes ontoBeaker and Brush in Cloth Washing. The starch, grass, eggalbumin, and oil-stained cotton cloth pieces were washed withdetergents alone and in the presence of coimmobilized enzymesin a plastic beaker. The content of the residual of stain in the

Figure 3. FTIR spectra of (i) PVC and (ii) PVC-membrane-bound enzymes.

Table 1. A Comparison of Kinetic Parameter of Free and Coimmobilized α-Amylase, Cellulose, Protease, and Lipase on a PVC/Plastic Beaker or Brusha

α-amylase cellulase protease lipase

kinetic parameter free co-immobilized freeco-

immobilized free co-immobilized freeco-

immobilized

optimum pH 4.5−5 6 4.2 5.8 6.5 7.0 7.5 8optimum temperature (°C) 55 40 60 40 55 60 35 40time of incubation (min) ND 25 ND 35 60 70 15 20saturating concentration ofsubstrate

ND 3 M ND 0.2 mM 2 M 2 M 50 (mM) 0.7 M

Km 1.73mg/mL

1.25 M 0.05 mM 0.25 mM 8.3 M 6.25 M 4.242 mM 1.25 M

Vmax 1.67mg/min

0.166mg/mL/min

6.6mg/mL/min

0.83mg/mL/min

0.47mg/mL/min

0.833 Mmg/mL/min

1.55μmol/min

50μmol/min

aND = Not detected. Commercial α-amylase from Aspergillus niger, cellulose from Trichoderma viridae, protease from soybean (Partially purified),and lipase from porcine pancreas were used.

Table 2. A Comparison of Washing Performance (Starch Removal from Cotton Cloth) of Non-enzymatic Detergent, EnzymaticDetergent, and Non-enzymatic Detergent in Plastic Beaker or with Plastic Brush Bound to Detergent Enzymes (α-Amylase,Cellulase, Protease, and Lipase)a

well water canal water ground water distilled water

detergent used beaker brush beaker brush beaker brush beaker brush

controlb 0.866 ± 0.21 1.788 ± 0.22 0.884 ± 0.26 1.404 ± 0.26 0.768 ± 0.29 0.983 ± 0.27 0.768 ± 0.25 1.764 ± 0.26non-enzymatic 0.642 ± 0.32 0.942 ± 0.36 0.431 ± 0.35 0.971 ± 0.36 0.551 ± 0.43 0.562 ± 0.25 0.551 ± 0.33 0.551 ± 0.37enzymatic 0.306 ± 0.41 0.686 ± 0.35 0.235 ± 0.45 0.590 ± 0.42 0.320 ± 0.29 0.471 ± 0.27 0.320 ± 0.43 0.434 ± 0.39non-enzymaticdetergent plusimmobilized enzyme

0.201 ± 0.45 0.402 ± 0.37 0.208 ± 0.42 0.135 ± 0.43 0.426 ± 0.56 0.220 ± 0.26 0.426 ± 0.46 0.127 ± 0.41

aThe values given in this table represent the residual content of starch in cloth (mg/cm2) after washing. bControl: Contained no detergents but onlywater.

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cloth piece was determined as the criteria of washingperformance. The lesser the content of residual stain therewas, the better was the washing. Two types of detergents weretested, expensive (enzymic) detergents and cheaper (non-enzymic) detergents. This washing was carried out in four typesof water, distilled water, canal water, groundwater/hand pumpwater, and well water. The combination of any detergent plusimmobilized enzymes gave better washing than that by control(containing no detergent only water), enzymatic detergent, andnonenzymatic detergent alone (Tables 2, 3, 4, 5). The betterwashing was also observed when it occurred with a brush.Detergents normally contain surfactants, builders, cobuilders,bleach, bleach activators, and special additives, such asfluorescent brightener, filler, corrosive inhibitors, antifoamingagents, and enzymes (in the case of only enzymic detergents),and perfumes. Surfactants, major components of detergents, areof four types: (i) anionic (e.g., sodium lauryl sulfate), (ii)cationic (e.g., hexadecyltrimethylammonium bromide as fabricsoftener), (iii) nonionic (e.g., n-odecyloctaethylene glycomo-noether ethoxylate), and (iv) amphoteric (e.g., laurylamido

propyl dimethyl betaine as skin cleaner).2 A detergent maycontain more than one type of surfactant. Hence, it is notpossible to know the overall ionic state of a detergent, especiallywhen the chemical composition of a commercial detergent isnot available, due to professional secrecy. In the present case,the enzymes (α-amylase, cellulose, protease, and lipase) arebound to the PVC surface through covalent bonding, and thusare affixed firmly on the inner wall of the plastic beaker andbristles of brush. Covalent coimmobilization of four detergentenzymes on the surface of a plastic beaker and brush providedequal/better washings by nonenzymic (cheaper) detergent thanthat by costly enzymic detergents. Hence, the comparison ofwashing performance of various detergents in the presence ofvarious immobilized enzymes is due to their individualperformance but not due to their different/combined effecton the enzyme. The immobilization of enzymes on insolublesupport (PVC sheet) not only provides their reuse but alsoprotects them from surfactant inhibition as well as proteaseaction. This is due to a conformational change in the enzyme

Table 3. A Comparison of Washing Performance (Grass Stain Removal from Cotton Cloth) of Non-enzymatic Detergent,Enzymatic Detergent, and Non-enzymatic Detergent in a Plastic Beaker or with a Plastic Brush Bound to Detergent Enzymes(α-Amylase, Cellulase, Protease and Lipase)a

well water canal water ground water distilled water

detergent used beaker brush beaker brush beaker brush beaker brush

controlb 0.084 ± 0.56 0.964 ± 0.45 0.884 ± 0.43 0.884 ± 0.51 0.693 ± 0.37 0.834 ± 0.47 0.768 ± 0.41 0.796 ± 0.49non-enzymatic 0.071 ± 0.42 0.867 ± 0.34 0.431 ± 0.40 0.721 ± 0.22 0.631 ± 0.32 0.609 ± 0.36 0.426 ± 0.29 0.602 ± 0.63enzymatic 0.022 ± 0.51 0.532 ± 0.37 0.235 ± 0.25 0.468 ± 0.46 0.302 ± 0.45 0.576 ± 0.33 0.320 ± 0.61 0.553 ± 0.50non-enzymaticdetergent plusimmobilized enzyme

0.017 ± 0.43 0.369 ± 0.28 0.297 ± 0.53 0.405 ± 0.51 0.284 ± 0.52 0.512 ± 0.50 0.142 ± 0.45 0.128 ± 0.58

aThe values in this table represent residual content of cellulose in cloth (mg/cm2). bControl: Contained no detergents but only water.

Table 4. A Comparison of Washing Performance (Egg Albumin Stain Removal from Cotton Cloth) of Non-enzymaticDetergent, Enzymatic Detergent, and Non-enzymatic Detergent in a Plastic Beaker or with a Plastic Brush Bound to DetergentEnzymes (α-Amylase, Cellulase, Protease, and Lipase)a

well water canal water ground water distilled water

detergent used beaker brush beaker brush beaker brush beaker brush

controlb 1.220 ± 0.45 1.067 ± 0.42 0.854 ± 0.47 0.970 ± 0.46 1.697 ± 0.37 0.982 ± 0.36 1.831 ± 0.37 1.651 ± 0.54non-enzymatic 0.600 ± 0.39 0.932 ± 0.36 1.244 ± 0.31 0.901 ± 0.36 0.906 ± 0.26 0.872 ± 0.51 1.104 ± 0.46 1.044 ± 0.42enzymatic 0.531 ± 0.37 0.631 ± 0.27 0.743 ± 0.29 0.932 ± 0.54 0.542 ± 0.39 0.644 ± 0.26 0.885 ± 0.47 0.905 ± 0.43non enzymaticdetergent plusimmobilized enzyme

0.282 ± 0.41 0.442 ± 0.52 0.690 ± 0.49 0.784 ± 0.41 0.671 ± 0.61 0.433 ± 0.27 0.260 ± 0.56 0.158 ± 0.51

aThe values given in this table represent the residual content of egg albumin after washing (mg/cm2). bControl: Contained no detergents but onlywater.

Table 5. A Comparison of Washing Performance (Oil Stain Removal from Cotton Cloth) of Non-enzymatic Detergent,Enzymatic Detergent and Non-enzymatic Detergent in a Plastic Beaker or with a Plastic Brush Bound to Detergent Enzymes(α-Amylase, Cellulase, Protease, and Lipase)a

well water canal water ground water distilled water

detergent used beaker brush beaker brush beaker brush beaker brush

controlb 28.70 ± 0.23 20.70 ± 0.36 31.25 ± 0.45 22.62 ± 0.37 36.25 ± 0.51 26.22 ± 0.43 28.75 ± 0.46 21.32 ± 0.51non-enzymatic 18.75 ± 0.34 19.44 ± 0.37 15.12 ± 0.41 17.13 ± 0.39 18.75 ± 0.36 22.07 ± 0.35 16.25 ± 0.28 18.05 ± 0.41enzymatic 12.50 ± 0.40 17.80 ± 0.73 7.50 ± 0.67 8.52 ± 0.35 13.75 ± 0.36 17.30 ± 0.32 8.25 ± 0.30 12.15 ± 0.26non-enzymaticdetergent plusimmobilized enzyme

7.60 ± 0.42 12.20 ± 0.25 8.75 ± 0.44 8.84 ± 0.27 12.50 ± 0.73 14.29 ± 0.26 6.25 ± 0.47 8.33 ± 0.33

aThe values given in this table represent the residual content of oil (μmole equivalent/cm2) after washing. bControl: Contained no detergents butonly water.

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after immobilization, which does not allow the binding ofsurfactant with its active site.Storage stability and reusability. The coimmobilized

enzymes were used for 200 times during the span of 3 monthsat 4 °C. In such washings without any considerable loss ofenzymes activity was observed when stored in the cold (4−10°C). Generally enzymes in free form are not safe as they mightbe attacked by proteases and inhibited by surfactant. Thus, theuse of beaker-bound enzymes in the washing of differentstained cloths by detergents not only increases their washingefficiencies without consuming them in the process but alsomakes cheaper detergents better than expensive detergents forwashing purposes. The half-life (t1/2) of coimmobilized enzymewas 3 months (Figure 4).

4. CONCLUSION

The enzymes used in expensive commercial detergents such asα-amylases, cellulase, protease (partially purified) and lipasewere coimmobilized covalently onto a PVC/plastic beaker andbrush and used for washing by both nonenzymic and enzymicdetergents. Our results show that washing produced bynonenzymic detergents in the presence of coimmobilizedenzyme was better than that by enzymic detergent in distilledwater, canal water, hand pump, and well water. The importantfact of this innovative work is covalent coimmobilization of fourdetergent enzymes on the surface of a plastic beaker and brush,which provided equal/better washings by non-enzymic (cheap-er) detergent than that by costly enzymic detergents. Thewashing performance of plastic beaker/brush was also betterthan that by a nonenzymic detergent.

■ AUTHOR INFORMATION

Corresponding Author*Tel.: +91 9416492413. Fax: 91-126274640. E-mail:[email protected].

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Figure 4. Effect of storage stability on PVC sheet bound enzymes.

Industrial & Engineering Chemistry Research Article

dx.doi.org/10.1021/ie202053r | Ind. Eng. Chem. Res. 2012, 51, 3556−35633563