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帯広畜産大学学術情報リポジトリOAK:Obihiro university Archives of Knowledge
' '
Title
Process and Product Analysis of the Village-
Scale Processing of Sweetpotato in the
Philippines
Author(s)
TAN, Daniel Leslie S., MIYAMOTO, Keiji,
ISHIBASHI, Ken-ichi, MATSUDA, Kiyoaki, SATOW,
Tadatoshi, タン, D. L. S., 宮本, 啓二, 石橋, 憲
一, 松田, 清明, 佐藤, 禎稔
Citation 農業機械学会誌, 62(4): 160-172
Issue Date 2000-07
URL http://ir.obihiro.ac.jp/dspace/handle/10322/2957
Rights 農業機械学会
Journal of JSAM 62 (4): 160•`172, 2000Technical Paper
Process and Product Analysis of the Village-Scale
Processing of Sweetpotato in the Philippines
Daniel Leslie S. TAN*1, Keiji MIYAMOTO*2, Ken-ichi ISHIBASHI*3,Kiyoaki MATSUDA*2, Tadatoshi SATOW*2
Abstract
Village level root crop processing system in the Philippines was evaluated using Sweetpotato
(cv. Kogane sengan and Shiro satsuma) as materials. The PRCRTC chipper/grater had more
pronounced power fluctuation in grating than in chipping and peaking during the loading of the
roots. The grinder had the highest energy requirement than the other machines, but the power
fluctuation was relatively stable regardless of the amount of materials loaded. The finisher had
a stable power fluctuation, and its power increased as either the loading rate or rpm was
increased. Size and weight of chips and fineness modulus of grates were affected by the rpm of
the blades. Percent recoveries of dried chips, fine flour and dried grates for Kogane sengan, at 12%
moisture content, were 33.3%, 21.4%, and 30.4%, respectively.
[Keywords] root crops, processing system, village level, chips, flour, grates
I Introduction
In the Philippines, sweetpotato ranks 8th in
total crop production, 10th in value and 7th in
area harvestedl). As food crops, sweetpotato
and cassava rank third next to rice and corn.
From 1984 to 1993, about 95% of sweetpotato
was used for food, and 4.3% was used for
animal feed2).
Sweetpotato can be processed into dried
chips, dried grates, flour and many other food
items3). Sweetpotato flour can replace 10-20%
of the wheat flour. This corresponds to a
potential foreign exchange savings of US
$22 million4). Dried chips from sweetpotato
can either be processed further into flour or be
used as ingredient for animal feed. Fresh
grates are used mainly in making local food
delicacies which are either fried, steamed or
baked like suman and cakes. However, fresh
grates are difficult to transport and store. The
dried grates are therefore produced to replace
the fresh grates.
Village level processing of sweetpotato into
chips, flour and grates is the same as that of
cassava, although cassava is more commonly
used than sweetpotato. Figure 1 shows the
basic steps involved in the processing of root
crop chips, flour and grates. The machines
used for village processing include the chip-
per/grater to chip and grate the roots, the
screw-type presser to remove the excess mois-
ture of the grates before drying, the grinder to
reduce the chips/grates into flour, and the fl-
*1 JSAM Member, United Graduate School of Agricul-
tural Sciences, Iwate University (Obihiro Univ. ofAgric. and Vet. Med.) 11 Nishi-2 Inad-cho, Obihiro080-8555. Japan Tel: 0155-49-5526
*2 JSAM Member, Laboratory of Agricultural Machi-
nery, Department of Agro-Environmental Science,
Obihiro Univ. of Agric. and Vet. Med., 11 Nishi-2,Inada-cho, Obihiro 080-8555, Japan Tel:0155-49-5525
*3 JSAM Member , Laboratory of Food Technology,Department of Bioresource Science, Obihiro Univ.of Agric. and Vet. Med., 11 Nishi-2, Inada-cho,Obihiro 080-8555, Japan Tel: 0155-49-5571
TAN, MIYAMOTO, ISHIBASHI, MATSUDA, SATOW:
Process and Product Analysis of the Village-Scale Processing of Sweetpotato in the Philippines 161
nisher to separate the fine from the coarse
flour. Only the grinder and the finisher are
motor-operated, while the other machines are
either pedal or manually operated. Drying is
done by natural sun-drying. Practically, the
problems encountered in processing cassavaare the same as in sweetpotato because the
same set of equipment is used.
Village level processing systems are impor-
tant in countries like the Philippines especially
because majority of the poor people live in the
rural areas5). While big and efficient process-
ing systems are commercially available, its
high initial acquisition cost, and its high main-
tenance and operating cost seem inappropriate
for village-scale operations. The technology
must suit the needs of the users in the rural
areas. At present, many village-level process-
ing systems are in the rural areas. However,
their operations are inefficient and less produc-
tive, technically because of the crude design,
and lack of basic understanding of the materi-
als being processed and the processes in-
volved. These information are necessary to
design efficient systems. In particular, the vil-
lage level processing system for root crop
chips, grates and flour production has low effi-
ciency and produces low quality products, be-
cause the drying process depends upon the
weather, and the machines used are collections
of available machines to perform each of the
processing operations. Moreover, this process-
ing system is particularly applied to cassava
processing but is used for other root crops like
sweetpotatos6) and arrowroot7). Roa et al8)
reported the production of cassava grates by a
village processor. The processing system bas-
ically involved a grater, a screw-type presser,
sun drying trays and finisher. It was reported
that the quality of the products was unpredict-
able, and the processing system needs im-
provement to increase efficiency.Very little basic information about the vil-
lage level processing system and the products
produced is available. Thus the design of equi-
pment to improve the processing system effi-
ciency and increase product quality would be
difficult. This study therefore aimed to pro-
vide additional information.
The general objective was to evaluate and
analyze the processes involved and the prod-
ucts (chips, flour and grates) in the village
scale processing of sweetpotato in the Philip-
pines. The specific objective was to collect
basic information on the processes used and
Fig. 1 Flow diagram of the basic processes
involved in the village level production
of sweetpotato chips, flour and dried
grates
162 Journal of the Japanese society of agricultural machinery Vol. 62, No.4 (2000)
products. This includes some physical pro-
perties of the products, operating conditions of
the machines, and material balance of the
whole processing system. The drying process
and the chemical properties of the products
are not included in this paper but will be dis-
cussed separately in another paper.
II Materials and Methods
1. Experimental Set-up and Description of
Machines
Some of the machines used in the Philip-
pines were set up in the Agricultural Machin-
ery Laboratory of Obihiro University of Agri-
culture and Veterinary Medicine. These were
the PRCRTC (Philippine Root Crop Research
and Training Center) pedal-operated root crop
chipper/grater, attrition grinder and finisher.
Prototypes of the machines were fabricated
with important machine parts brought from
the Philippines. Frame and body parts were
fabricated and mounted with variable speed
motors. A hopper metering device used to
vary the loading rate of the materials were
also fabricated.
Figure 2 is the PRCRTC chipper/grater
showing the chipper blade with the chips and
grater blades with the grates. The chipper side
of the blade assembly has three sets of blade
symmetrically placed, but alternately aligned
on the surface of the plate with a diameter of
400mm. Each blade has 6 corrugations spaced
at 25mm from each other, and each corruga-
tion has a height of 8mm and 30mm in length.
On the other hand, the grater blade is actually
a punctured metal plate with a diameter of 400
mm. The punctures are spaced at 6.5mm, pro-
trude 1.5mm from the metal surface, and
almost cover the whole surface of the plate.
Figure 3 is the prototype of the attrition
grinder. It is a commercially available grinder,
which is usually used for grinding rice and
corn in the villages, but can be used in grind-
Fig. 2 The PRCRTC chipper/grater with the
chipper and grater blades and products
Fig. 3 Prototype of the attrition grinder
TAN, MIYAMOTO, ISHIBASHI, MATSUDA, SATOW:
Process and Product Analysis of the Village-Scale Processing of Sweetpotato in the Philippines 163
Fig. 4 Prototype of the finisher and its interior
ing different kinds of products. It is described
as the simplest of all the size reduction ma-
chines used for agricultural food products9). It
has two grinding plates: one stationary and
the other rotating.
Figure 4 is the prototype of the finisher
showing the finishing cylinder. The cylinder
has a diameter of 200mm and a length of 500
mm. Its outer surface is covered with mesh
#60 screen. Inside the cylinder is the rotating
stirrer that has a clearance of 3-5mm from the
screen surface. Three fine flour compartments
were made to determine the fine flour distribu-
tion over the length of the finishing cylinder.
2. Materials
Two sweetpotato varieties (namely: Kogane
sengan and Shiro satsuma) were procured from
Kyushu, in November, 1997, and stored under
controlled condition (15•Ž and 59% relative
humidity)10) until use. Table 1 describes some
physical properties of the two sweetpotato
varieties. The roots of Shiro satsuma were
oval, while those of Kogane sengan were long
and slender.
3. Experiments Conducted
(1) Operating performance of the ma-
chines
The output capacity, power consumption
and the revolution per minute (rpm) of main
rotating parts of the machines used were
evaluated. The power consumption and rpm
were determined using the clip-on type power
monitor (SOAR: Energy Monitor 2720) and the
digital tachometer (HIOKI: Tacho Hi Tester
3404), respectively. These data were stored in
the data recorder (TEAC: RD-135T) and
monitored using the digital memory recorder
(NEC: OMNI Light, 8M37). The data gathered
were transferred to the computer using A/D
converter system (TEAC: QuikVu-RD/Win).
A 5kg sample per trial was used to evaluate
the chipper, grater and presser, while 0.5-1.0kg
sample was used to evaluate the grinder and
finisher.
(2) Some physical properties of fresh and
dried chips, and fresh and dried grates
Physical properties (bulk density, size and
shape, and fineness modulus) of fresh and
dried chips and grates, and flour were deter-
mined. Bulk densities of the products were
determined using a 20x20x20 cm stainless steel
container, except for the pressed grates which
was measured using the stainless steel cylin-
der for soil density measurement. The size and
weights were measured using a vernier caliper
Table 1 Physical properties of fresh roots of the two varieties of sweetpotato used in the experiment
Legend: L=length of the roots; D1, D2=diameters of the roots about 2cm from either end; D3=mid-section diameter
of the roots
164 Journal of the Japanese society of agricultural machinery Vol. 62, No.4 (2000)
and electronic balance. For the fineness modu-
lus and average geometric diameter of prod-
ucts, the procedure described by Henderson
and Perry9) was applied. A set of 300mm diam-
eter sieves (mesh sizes: 9.423, 4.699, 2.362, 1.168,
0.589, 0.294, 0.147mm, and pan) and the sonar-
type vibrator (TSUTSUI: SWV-30; SWV-30
AT) were used. The vibrator was set at sonar
frequency of 60Hz, 70% of maximum power,
and 5 minutes operating time. Moisture con-
tent was determined following the procedure
of AOAC11).
(3) Percent recoveries of the different pro-
cessing operations
Five-kilogram samples were used to deter-
mine the recoveries in processing sweetpotato
into chips, flour and grates using the machines
evaluated. Weight before and after each pro-
cessing operation as well as the moisture con-
tents were determined. The material balance
was computed based on these recoveries.
4. Data Analysis
The completely randomized design was used
to statistically analyze the data gathered, and
the Duncan's Multiple Range Test (DMRT)
was used to compare treatment means12).
III Results and Discussion
1. Power requirement
(1) PRCRTC Chipper/GraterWhen the PRCRTC chipper/grater was
operated at 400rpm, the power curves ex-
hibited wider fluctuations and higher average
power consumption in grating than in chip-
ping (Figures 5a and 5b). Between sweet-
potato varieties, Kogane sengan exhibited more
stable power fluctuation than Shiro satsuma
during chipping. During grating, the curve
pattern of the two varieties was similar, but
the average power for Shiro satsuma was ap-
parently higher. This distinction is apparentlydue to differences in varietal characteristics.
This may include, among other factors, the
starch and fiber contents, which may or may
not the same for the two varieties. This may
include, among other factors, the starch and
Fig. 5 Samples of the typical power curves of the machines during operation
TAN, MIYAMOTO, ISHIBASHI, MATSUDA, SATOW:
Process and Product Analysis of the Village-Scale Processing of Sweetpotato in the Philippines 165
Table 2 Performance of some machines used during the testing at certain rpm of the blades (chipper/
grater), disc plates (grinder), stirrer (finisher) for sweetpotato
fiber contents, which may not be the same for
the two varieties. Chemical analysis of the
samples used in the experiments showed that
the starch content at bone dry weight of
Kogane sengan (71.6%) was higher than that of
Shiro satsuma (66.3%), and the fiber content
was lower for Kogane sengan (1.7%) than Shiro
satsuma (2.1%). The exact reason for the differ-
ence, however, can only be established if a
thorough evaluation is conducted to deter-
mine the factors contributing to the differ-
ences in the power requirement, which was
not covered in this study.
The maximum power for Shiro satsuma
occurred every time the roots were loaded to
the hopper, wherein 1.47kW power was
recorded during the grating, and only 0.86kW
for the chipping (Table 2). The average power
computed for the grating was 0.92kW and
only 0.68kW for the chipping. The blade rpm
slowed down from 400rpm (operating without
load) to about 390rpm (operating with load),
both for chipping and grating. The net aver-
age power for grating (0.35kW) was about
three times that for chipping (0.11kW). The
grating capacity (238kg/h), however, wasalmost half of the chipping capacity (479 kg/h).
In terms of the net energy required to proc-
ess 100kg of materials per hour, chipping oper-
ation has the lowest (0.023kW-h/100kg for
Shiro satsuma and 0.020kW-h/100kg for
Kogane sengan) as compared to the other pro-
cessing operations evaluated. The average
torque for chipping was 15.8 N-m and 16.6 N-m,
for Kogane sengan and Shiro satsuma respec-
tively, which was lower than grating at 21.5
N-m (Kogane sengan) and 22.5 N-m (Shiro
satsuma).
(2) Attrition grinder
Table 2 shows that grinding Kogane sengan
chips consumed less power than grinding
Shiro satsuma chips. The same trend was ob-
served in chipping and grating. The average
power in grinding Shiro satsuma chips was 0.86kW with maximum and minimum recorded
power of 1.07kW and 0.72kW, respectively.For Kogane sengan the average power was
about one-half to that of Shiro satsuma 0.48kW
with maximum and minimum recorded power
of 0.66kW and 0.35kW, respectively. This
showed significant differences in the grinding
characteristics of the two sweetpotato
varieties. Power fluctuation of the attrition
grinder was relatively stable except during the
166 Journal of the Japanese society of agricultural machinery Vol. 62, No.4 (2000)
Table 3 Net power (kW) consumption and average rpm of the finisher measured at three different
loading rates and three different rpm values (first grinding of Shiro satsuma chips)
Note: Values with the same letter in the same column are not significantly different from each other at 5% level by
DMRT
initial loading of the chips as shown in Figure
5c. Grinding Shiro satsuma chips used the high-
est net power of 0.57kW as compared to the
other processing operations. The net energy
requirement was computed to be 1.78 kW-h/
100 kg sample. The average torque was 6.5
N-m and 11.8 N-m for Kogane sengan and Shiro
satsuma, respectively.
(3) Flour Finisher
Table 2 showed that the finisher when
operated at 1000rpm and loading rate of 44kg/
h had a net average power of 0.06kW both for
Kogane sengan and Shiro satsuma. This is
translated into 0.13kW-h/100kg of materials
processed. Although it has the lowest net aver-
age power consumption among the processing
operations, its capacity was lower compared to
chipping and grating operations. At three
different loading rates (44, 70 and 102kg/h),
and three stirrer rpm (800, 1000 and 1200 rpm),
Table 3 showed a significantly increasing
power as the loading rate was increased in all
rpm values, but highest at the 1200rpm set-
ting. Figure 5d shows the typical power curve
during the finishing operation. The power
steadily rose until it reached the maximum
and leveled-off. The rpm of the stirrer, on the
other hand, decreased as the load increased,
indicating an increasing torque application.
Fine flour gathered from the three fine flour
compartments indicated that almost all of the
fine flour was gathered in the first (90.9%) of
the three compartments. The remaining
amount of 7.3% and 1.8% were distributed in
the second and third compartments, respec-
tively. The percentage distribution was
almost the same for all the different loading
rates and different rpm settings. This means
that less than half of the total length of the
cylinder might not be necessary for the finis-
hing operation. Therefore, this will allow the
design of a smaller finishing machine.
2. Material Balance
The processing recoveries of the different
operations for Kogane sengan variety shown in
Figure 1 are tabulated in Table 4. When the
existing set-up was used, the fine flour recov-
ery of only 21.4%, which is equivalent to 64.3%
recovery from dried chips, clearly shows that
the system needs further improvement. The
11.7% coarse flour recovered can be processed
further into fine flour, if the right kind of
machine is available. In flour production, the
main problem of increasing the flour recovery
is in the grinding process, where much coarse
flour should be reduced to the minimum.
For dried grates, the main problem is in the
grating operation where a considerable loss of
15% was observed. This loss, however, can be
easily corrected by reducing further the clear-
ance between the blade and the side of the
hopper where the fresh grates pass through.
The final amount of grates produced was
30.4% at 12% moisture level.
TAN, MIYAMOTO, ISHIBASHI, MATSUDA, SATOW:
Process and Product Analysis of the Village-Scale Processing of Sweetpotato in the Philippines 107
Table 4 Material balance in the production of sweetpotato dried chips, flour and grates for 100 kg of
fresh roots (Kogane sengan, MC=03.7%, w.b.)
3. Analysis of products and processes
(1) Chips
The Thai and Malaysian chippers use a cor-
rugated type of blade that produces moderate-
ly uniform chips (4-6mm thick, and 10-80mm
long)13). The PRCRTC chipper/grater also uses
a similar type of blade that produces chips
(Kogane sengan) with average thickness and
weight of 4.8 mm and 1.09gram, respectively
(Table 5). The length of the chips was longer
for Shiro satsuma (38mm) than Kogane sengan
(33mm) which could be due to the different
root diameter of the two varieties in which
Shiro satsuma is bigger than Kogane sengan as
reflected in Table 1. The chip size, however,
was affected by the rpm of the blade. As rpm
of the blade is increased, the average chip size
decreased. There was also a noticeable in-
crease in crumbs at higher blade rpm, which
could result in bigger losses during the drying
108 Journal of the Japanese society of agricultural machinery Vol. 62, No.4 (2000)
Table 5 Physical properties of the fresh and dried chips
process.
For the bulk densities, Kogane sengan has
fresh and dried chips bulk densities of 479
kg/m3 and 330kg/m3, respectively, while Shiro
satsuma has almost the same (fresh and dried
chips bulk densities of 474kg/m3and 336
kg/m3, respectively). This corresponds to
about 31% and 29% reduction for Kogane
sengan and Shiro satsuma, respectively, as
reflected in Table 5.
In village level chips processing in the Phil-
ippines, drying is always done by sun drying
such that good quality chips are seldom pro-
duced. Sun drying of chips usually takes at
least 2 consecutive sunny days to reach to a
safe moisture content level.
(2) GratesProduction of dried grates is quite a difficult
operation in the village level set-up. Manual
operations include pressing the grates to
remove some amount of water, pulverizing
and bringing the grates to an open space for
sun drying. An added difficulty is the manual
handling of the grates because of the relative-
ly smaller size of the grates compared to the
chips.
One of the problems in the village-level
grates processing is the changing size of the
grates. This happens because the grater bladeeasily wears out after continuous use. Newly
installed blade produces grates that are of
different quality than the worn out blade.
The grates produced at the three different
rpm's showed no significant differences, in
percent starch and water removed, amount of
starch in water, and moisture content of pre-
ssed grates (Table 6). However, the fineness
modulus decreased with an increase in rpm.
This implies that the grate size changes as the
blade rpm changes, but the limits have yet to
be determined.
Fresh grates usually have more than 60%
moisture content. Pressing the grates can
reduce the moisture to about 40%. For grates
processing, excess moisture must be removedby pressing before drying to avoid formation
of lumps that will be difficult to disintegrate
after the grates have dried. Also, pressed
grates should be pulverized before drying.Bulk densities of the fresh, pressed,
pulverized, and dried grates are different fromeach other (Table 7). Except for the bulk den-
sity of the fresh grates, the bulk densities of
the pressed, pulverized and dried grates were
higher for Kogane sengan than Shiro satsuma.
The dried; grates had a fineness modulus of
2.40, as shown in Table 8. Table 8 also shows
that the size distribution of the grates peaked
at 0.589mm mesh size with about 42% of the
amount retained. Also, a little amount of
6.54% passed through the #100 mesh (0.147
mm).
(3) FlourThe problems to be addressed in the village
level processing system are (1) improving, the
flour quality, and (2) increasing the fine flour
TAN, MIYAMOTO, ISHIBASHI, MATSUDA, SATOW:
Process and Product Analysis of the Village-Scale Processing of Sweetpotato in the Philippines 169
Table 6 Characteristics of chips and pressing characteristics of grates produced at three different
blade rpms of the PRCRTC chipper/grater
Note: Values with common letters in the same column are not significantly different from each other at 5% level by
DMRT.
Table 7 Bulk densities (BD, kg/m3) of Sweetpotato grates and flour at different processing stages with
their moisture contents (%, w.b.) in parenthesis
Note: Values with the same letter in the same row are not significantly different from each other at 5% level byDMRT.
Table S Percent retained in the sieves, fineness modulus (FM) and average diameter (mm) of the
materials
Note: Average diameter (D) in mm was computed using the formula9): D-0.0041*25.4*(2)FM
170 Journal of the Japanese society of agricultural machinery Vol. 62, No.4 (2000)
recovery. Good quality flour is seldom ob-
tained because the chips are always dried
using the sun. On the other hand, the fine flour
recovery is low because the grinding machine
is an attrition grinder. The attrition grinder
has only a maximum fine flour recovery of less
than 90% for two grinding and finishing
passes for cassava, and much lower for
sweetpotato. Studies in Colombia using the
wheat flour roller mill to produce cassava flour
showed a recovery of 83-98%13. For cassava
flour processing in the Philippines, Orias and
Tan14) reported a recovery of about 90% flour
from a combined attrition grinder and finisher
machine.
In Table 8, the fine flour (FM=0.28) pro-
duced after the first pass of the grinding and
finishing operations was finer than that of the
second pass (FM=0.45), while the coarse flour
of the first pass (FM=2.62) was coarser than
that of the second pass (FM=1.95). This is
because the first grind fine flour which came
from chips has more fine or starch particles
than the second ground fine flour, which came
from the coarse flour of the first grind chips.
The amount of materials that passed through
the #100 mesh into the pan for the first pass
(74.3%) was higher from the second pass
(62.4%).High bulk density of 731kg/m3 was ob-
served in the second ground coarse flour from
Shiro satsuma (Table 7). However, this value
was not significantly different from the bulk
densities of the first grind coarse flour and the
second grind crude flour. The first grind fine
flour has the lowest density of 595kg/m3,
which was significantly different from the
second grind fine flour of 626kg/m3. Appar-
ently for Shiro satsuma, the coarse particles are
heavier than the fine particles. For Kogane
sengan, highest bulk density of 643kg/m3 of
the second grind crude flour was noted. How-
ever, this value was not significantly different
from the second grind fine and coarse flour
with bulk densities of 629 and 622kg/m3, re-
spectively. The lowest bulk density of the first
grind fine flour was 571kg/m3. Bulk densities
of Kogane sengan were relatively lower than
Shiro satsuma.
IV Conclusion and Recommendation
1. Conclusion
Basic information (both on the processes and
products) in the village level processingsystem has been established.
(1) The PRCRTC chipper/grater, both for
chipping and grating, has a pronounced power
fluctuation and peaking during the loading of
the roots. Energy required for grating was
higher than chipping. The attrition grinder
has a stable power regardless of the kind and
amount of material loaded to the hopper. It
the highest energy requirement among the
machines evaluated. The finisher power con-
sumption increases with an increased loading
rate in all the stirrer rpm range (800-1200rpm).
Over the length of the finishing cylinder, the
first compartment (1/3 of the length of finis-
hing cylinder) received about 90% of the fine
flour, therefore allowing a reduction in size of
the cylinder by at least one half.
(2) The average weight of the chips is
affected by the rpm of the blade. Average
length of the chips is higher for Shiro satsuma
(38mm) than Kogane sengan (33mm). Percentreduction in size from fresh to dried chips
ranged from 7 to 38.5%, with Shiro satsuma
exhibiting generally higher reduction. Bulk
density of fresh sweetpotato chips is slightly
higher for Kogane sengan (479kg/m3) than for
Shiro satsuma (474kg/m3). For dried chips,
however, the bulk density of Shiro satsuma
(336kg/m3) is slightly higher than that of
Kogane sengan (330kg/m3). The bulk densities
of fresh, pressed, pulverized and dried grates
were generally different from each other and
TAN, MIYAMOTO, ISHIBASHI, MATSUDA, SATOW:
Process and Product Analysis of the Village-Scale Processing of Sweetpotato in the Philippines 171
between varieties. Shiro satsuma showed
higher fresh grates bulk density, but lower
bulk densities for pressed, pulverized and
dried grates than Kogane sengan. The bulk
densities for the first and second grind fine
flour of Shiro satsuma were lower than those of
the first and second grind coarse flour. For
Kogane sengan, the bulk densities of the second
grind fine and coarse flour were higher than
the first grind fine and coarse flour. The fine
flour of the first grind chips was finer than that
of the second grind materials, while the coarse
flour of the first grind chips was coarser than
the second grind materials. The grates, has
fineness modulus of 2.40 which is between the
fineness modulus of the first and second
ground flour (2.62 and 1.95, respectively).
(3) With the existing village scale root crop
processing system, the recoveries of driedchips, fine flour, and dried grates for .Kogane
sengan, at moisture content level of 12% (wet
basis) were 33.3%, 21.4%, and 30.4%, respective-
ly. A considerable loss of 11.7% in the form of
the coarse flour that greatly contributed to the
fine flour recovery of only 64.3%, from dried
chips.
2. Recommendations
The following are recommendations to fur-
ther improve the processing system
(1) For flour, it is necessary to find ways toincreasing the milling efficiency of the system,
so that fine flour recovery from dried chips
will increase to more than 95% from the pres-
ent 64.3%. Also, a processing method to pro-
duce flour either from chips or from grates
should be evaluated technically and ec-
onomically.
(2) For grates, the grater blade should be
standardized to maintain the quality of the
grates. A continuous flow processing system
should be designed for the village-scale pro-
cessing set-up. This requires testing of anoth-
er method to extract the water from the grates
like expeller and spinner machines.
References
1) Palomar, M.K., Bulayog, E.F., and Truong, Van Den
Sweetpotato research and development in the Philip-
pines. In: CIP, 19892) Bureau of Agricultural Statistics: 1994
3) Truong, Van Den. State of the Art: Processing and
utilization of cassava and sweetpotato for food. Paper
presented during the Symposium on State-of-the-Art inRoot Crop Technologies, Philippine Root Crop Re-
search and Training Center, ViSCA, Baybay, Leyte.
1987
4) Situationer of the Philippine root crop industry. Radix
(13)2:1-7, 19915) Castillo, G.T. Beyond Manila: Philippine rural prob-
lems in perspective. International Development re-
search Center. IDRC-116e. Ottawa, Canada. 1980
6) Tan, D.L.S.: Village-level cassava flour processing
technology, Proceedings of the 8th Symposium of the
International Society for Tropical Root Crops, 415-425,
1990
7) Tan, D.L.S., V.G. Gayanilo., K. Miyamoto, and K.
Ishibashi: Technical evaluation of different systems in
village level processing of arrowroot starch, Journal of
JSAM. 61(1): 165-177,1999
8) Roa, J.R.E.A. Gundaya, D.L.S. Tan, A.P. Salamat.: Pilot-
ing and commercialization of cassava flour. In:
Integrated Root Crop Research and Development in the
Philippines, Palomar, M.K. and Cagasan, E.G. (eds.). Pal-
omar, M.K. and Cagasan, E.G. (eds.). Philippine Root
Crop Research and Training Center, ViSCA, Baybay,
Leyte, Philippines, 1998
9) Henderson, SM., Perry, R.L.: Agricultural Process En-
gineering, The AVI Publishing Co. Inc., Westport, Con-
necticut, 1976
10) Edmond, J.B. and G.R. Ammerman: Sweet Potatoes:
Production, Processing, Marketing. Westport, CT, AVI
Publishing Co., 1971
11) AOAC: Official Methods of Analysis, 14th ed. Associa-
tion of Official Analytical Chemists, 1984
12) Gomez, K.A., and Gomez, A.A.: Statistical Procedures
for Agricultural Research, 2nd ed. An International
Research Institute book, John Wiley and Sons, 1984
13) CIAT: Final Report. Cassava processing in Colombia:
The production and use of cassava flour from human
consumption, 1988
14) Orias, RE. and Tan, D.L.S.: Design and development of
a combined grinder-finisher machine for root crop flour
production. Terminal Report: PCIERD-PRCRTC Pro-
ject, V1SCA, Baybay, Leyte, 1998(Received: 11. November. 1999. Question time limit: 30.
September. 2000)
172 Journal of the Japanese society of agricultural machinery Vol. 62, No.4 (2000)
「技 術 論 文 」
フ ィ リ ピ ン に お け るサ ツ マ イ モ の小 規 模 加 工 法 と
製 品
D.L.S.タ ン*1・ 宮 本 啓 二*2・ 石 橋 憲 一*3・ 松 田 清
明*2・ 佐 藤 禎 稔*2
要 旨
フ ィ リピ ンで 行 わ れ て い る根 菜 類 の 小 規 模 加 工
法 を2品 種 の サ ツマ イ モ(コ ガ ネ セ ンガ ン と シ ロ
サ ツ マ)を 原 料 と して 検 討 した。 原 料 は フ ィ リ ピ
ン根 菜 類 研 究 ・訓 練 セ ン タ ー(PRCRTC)が 開 発
した チ ッパ ・グ レ イ タ で処 理 さ れ るが,グ レイ テ
ング(す りお ろ し)に 要 す る電 力 は チ ッ ピ ン グ よ
り も高 く,そ の 変 動 は著 し く大 きい 。 粉 砕 機 で 乾
燥 チ ップ な どを 処 理 す る場 合,電 力 の 変 動 は供 給
量 に 関 係 な く安 定 して い たが,エ ネ ル ギ消 費 量 は
チ ッパ ・グ レ イ タ や精 選 機 よ り も大 き い。 精 選 機
の 電 力 は サ ッマ イ モ粉 の 供 給 量 と回 転 数 が 高 くな
る ほ ど増 加 した0乾 燥 チ ップ の大 き さ と質 量 お よ
び 乾 燥 グ レイ ツ の粒 度 係 数 は刃 の 回 転 数 に影 響 さ
れ る。 コ ガ ネ セ ンガ ンの 場 合,乾 燥 チ ップ,乾 燥
粉 お よ び乾 燥 グ レイ ッ の 回 収 率 は12%水 分 換 算
で,そ れ ぞ れ33.3%,21.4%,30.4%で あ った 。
[キーワー ド]根 菜類 加工 システム,村 落 レベル,チ ッ
プ,粉,グ レイツ
*1会 員,帯 広畜産大学畜産学部畜産環 境科学科(岩 手大
学大学院連合農学研究科)*2会 員,帯 広畜産大学畜産学部畜産環境科学科
*3会 員,帯 広畜産大学畜産学部生物資源科学科